CN110316414B - Panel film intelligent equipment and working method thereof - Google Patents
Panel film intelligent equipment and working method thereof Download PDFInfo
- Publication number
- CN110316414B CN110316414B CN201910701618.3A CN201910701618A CN110316414B CN 110316414 B CN110316414 B CN 110316414B CN 201910701618 A CN201910701618 A CN 201910701618A CN 110316414 B CN110316414 B CN 110316414B
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- Prior art keywords
- panel
- film
- plate
- cylinder
- supporting
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to intelligent equipment for pasting a film on a panel and a working method thereof, comprising a frame, wherein a supporting slide plate which is driven by a transverse moving mechanism to move transversely is arranged on the frame, a film collecting and releasing mechanism is arranged at the upper end of the supporting slide plate, a panel supporting plate which is driven by a longitudinal moving mechanism to move longitudinally and is used for placing the panel to be pasted is arranged at the lower end of the supporting slide plate, a film pressing plate with a shape which is matched with the film pasting area of the panel is arranged above the panel supporting plate, and the film pressing plate is driven by a lifting mechanism arranged on the frame to lift; the panel feeding mechanism is characterized in that a panel conveying belt is longitudinally arranged below the supporting sliding plate, and a panel feeding mechanism used for clamping a panel to a panel supporting plate is arranged on the upper side of the panel conveying belt. The invention has reasonable structural design, can realize automatic film pasting action of the panel, has high working efficiency, reduces the labor intensity of workers and has better film pasting quality.
Description
Technical field:
the invention relates to intelligent equipment for panel film sticking and a working method thereof.
The background technology is as follows:
it is known that, in order to protect a liquid crystal panel and an optical panel, a film is generally applied to the surface of the panel after the panel is produced. The traditional film pasting is carried out manually, the film pasting mode is high in labor intensity, production efficiency is reduced, defects that characters and patterns are printed on the surface of the panel in a missing mode, misplacement and the like are avoided, and workload is increased for subsequent manual inspection.
The invention comprises the following steps:
aiming at the defects, the invention provides the intelligent equipment for the panel film pasting and the working method thereof, which have reasonable structural design and can effectively improve the working efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the intelligent equipment for pasting the film on the panel comprises a frame, wherein a supporting slide plate which is driven by a transverse moving mechanism to move transversely is arranged on the frame, a film collecting and releasing mechanism is arranged at the upper end of the supporting slide plate, a panel supporting plate which is driven by a longitudinal moving mechanism to move longitudinally and is used for placing a panel to be pasted is arranged at the lower end of the supporting slide plate, a film pressing plate with a shape which is matched with a film pasting area of the panel is arranged above the panel supporting plate, and the film pressing plate is driven by a lifting mechanism arranged on the frame to lift; the panel feeding mechanism is characterized in that a panel conveying belt is longitudinally arranged below the supporting sliding plate, and a panel feeding mechanism used for clamping a panel to a panel supporting plate is arranged on the upper side of the panel conveying belt.
Further, receive and release membrane mechanism including installing the membrane wheel of putting and receiving the membrane wheel on supporting the slide, put and be provided with intermediate conveying roller and tensioning roller group between membrane wheel and the membrane wheel of receiving, receive membrane wheel and tensioning roller group and order about synchronous rotation by actuating mechanism.
Further, the middle conveying roller comprises a first conveying roller, a second conveying roller, a third conveying roller and a fourth conveying roller which are sequentially arranged along the film pasting conveying direction, and the second conveying roller is arranged on one side of the panel supporting plate, which is close to the lifting mechanism; the tensioning roller set comprises an upper pressing roller and a lower pressing roller which are arranged in an up-down opposite mode.
Further, the driving mechanism comprises a driving motor arranged on the supporting sliding plate, a driving belt wheel is fixedly arranged on a motor shaft of the driving motor, a first driven belt wheel and a second driven belt wheel are fixedly arranged on a roller shaft of the lower pressing roller, a third driven belt wheel is fixedly arranged on a central shaft of the film collecting wheel, the driving belt wheel is connected with the first driven belt wheel through a first driving belt, and the second driven belt wheel is connected with the third driven belt wheel through a second driving belt.
Further, the lifting mechanism comprises a supporting frame fixedly arranged on the frame, a first lifting cylinder is vertically arranged on the supporting frame, a lifting sliding block is fixedly arranged on a cylinder rod of the first lifting cylinder, a second lifting cylinder is vertically arranged on the lifting sliding block, and the cylinder rod of the second lifting cylinder extends downwards and is fixedly connected with the film pressing plate so as to drive the film pressing plate to lift.
Further, a visual detection terminal for detecting the film sticking condition is fixedly arranged on the cylinder body of the second lifting cylinder.
Further, the panel feeding mechanism comprises a conveying cylinder longitudinally arranged beside the upper side of the panel conveying belt, a feeding sliding block is fixedly arranged at the telescopic end of the conveying cylinder, a vertically arranged feeding cylinder is fixedly arranged on the feeding sliding block, a connecting rod longitudinally arranged is downwards extended and fixedly connected with a cylinder rod of the feeding cylinder, clamping plates longitudinally moved by the driving of the clamping plate cylinder are respectively arranged at two ends of the connecting rod, and the clamping plates at two ends are matched with each other to clamp the panel.
Further, a panel placing groove for placing the panel is formed in the panel supporting plate, and abdication concave parts which are beneficial to the passing of the clamping plates are formed in the two ends of the panel placing groove.
Further, the transverse moving mechanism comprises a transverse screw rod driven to rotate by a transverse moving motor, the transverse screw rod is connected with a transverse moving sliding block in a threaded manner, the transverse moving sliding block is fixedly connected with the supporting sliding plate, transverse sliding rails are respectively arranged on the downward two sides of the transverse screw rod in parallel, and the sliding blocks on the transverse sliding rails are fixedly connected with the supporting sliding plate; the vertical moving mechanism comprises a vertical moving air cylinder longitudinally fixed on the back of the supporting slide plate, an air cylinder rod of the vertical moving air cylinder penetrates through the supporting slide plate and is fixedly connected with the panel supporting plate, the supporting slide plate is fixedly connected with the supporting plate below the panel supporting plate, a vertical sliding rail is arranged on the top surface of the supporting plate, and a sliding block on the vertical sliding rail is fixedly connected with the bottom surface of the panel supporting plate.
In order to achieve the above purpose, another technical scheme adopted by the invention is as follows: a working method of intelligent equipment for panel film sticking comprises the following steps:
step S1: the method comprises the steps that panels to be subjected to film pasting are placed on a panel conveying belt at equal intervals, the panel conveying belt conveys the panels to be subjected to film pasting to be close to a panel supporting plate and then stops, and then a longitudinal moving cylinder drives the panel supporting plate to extend towards the front side of a supporting sliding plate;
step S2: the feeding cylinder drives the clamping plates to move downwards to two sides of a panel to be laminated on the panel conveying belt, the clamping plates on the two sides clamp the panel to be laminated under the drive of the clamping plate cylinder, then the feeding cylinder drives the panel to be laminated to move upwards to be positioned above the panel supporting plate, then the conveying cylinder drives the feeding cylinder and the panel to be laminated to move right above the panel supporting plate along the longitudinal direction, and finally the feeding cylinder drives the panel to be laminated to move downwards to be placed in the panel placing groove;
step S3: the feeding cylinder drives the clamping plate to move upwards to the position right above the panel supporting plate again, and then the cylinder rod of the longitudinal moving cylinder retracts to drive the panel supporting plate provided with the panel to be pasted to move to the initial position;
step S4: the driving motor is started, and the film collecting wheel winds the bottom film of the film to realize the conveying of the film;
step S5: when a sticking film is positioned right above the initial position of the panel supporting plate, the driving motor stops working, then the first lifting cylinder drives the film pressing plate to move downwards to be in contact with the sticking film, and then the second lifting cylinder continues to drive the film pressing plate to move downwards, and the film pressing plate presses the sticking film on the surface of the panel;
step S6: the transverse moving mechanism drives the supporting slide plate to transversely move along one side far away from the film pressing plate, so that the film pressing plate and the film pasting plate move relatively in the transverse direction, and the film pressing plate extrudes bubbles between the film pasting plate and the panel to finish film pressing;
step S7: the second lifting cylinder and the first lifting cylinder drive the film pressing plate to move upwards to an initial position, and then the transverse moving mechanism drives the support sliding plate to move transversely to the initial position along one side facing the film pressing plate;
step S8: the vertical moving cylinder drives the panel supporting plate to extend towards the front side of the supporting sliding plate, then the feeding cylinder drives the clamping plates to move downwards to two sides of the panel after film pasting in the panel supporting plate, the clamping plates on the two sides clamp the panel after film pasting under the driving of the clamping plate cylinder, then the feeding cylinder drives the panel after film pasting to move upwards to be right above the panel supporting plate, then the conveying cylinder drives the feeding cylinder and the panel after film pasting to move vertically to be right above the panel conveying belt, and finally the feeding cylinder drives the panel after film pasting to move downwards to be placed on the panel conveying belt;
step S9: the feeding cylinder drives the clamping plate to move upwards to the position right above the panel conveying belt again, then the panel conveying belt conveys the panel after film pasting longitudinally, meanwhile, the next panel to be film-pasted is synchronously conveyed to be close to the panel supporting plate longitudinally, and the steps S2-S8 are repeated to finish film pasting of the next panel.
Compared with the prior art, the invention has the following effects: the invention has reasonable structural design, can realize automatic film pasting action of the panel, has high working efficiency, reduces the labor intensity of workers and has better film pasting quality.
Description of the drawings:
FIG. 1 is a schematic perspective view of an embodiment of the present invention;
FIG. 2 is a schematic view of a rear view configuration of an embodiment of the present invention (with the panel conveyor omitted);
FIG. 3 is a schematic view of a film winding and unwinding mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic perspective view of a traversing mechanism in accordance with an embodiment of the present invention;
FIG. 5 is a schematic perspective view of a lifting mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a panel feeding mechanism according to an embodiment of the present invention;
fig. 7 is a schematic diagram of a panel feeding mechanism according to a second embodiment of the present invention.
In the figure:
1-a frame; 2-supporting a sliding plate; 3-a film collecting and releasing mechanism; 4-a panel pallet; 5-film pressing plates; 6-a lifting mechanism; 7-a panel conveyor belt; 8-a panel feeding mechanism; 9-film placing wheels; 10-film collecting wheels; 11-a first conveying roller; 12-a second conveying roller; 13-a third conveying roller; 14-fourth conveying rollers; 15-pressing roller; 16-pressing down roller; 17-tensioning seat; 18-adjusting bolts; 19-a drive motor; 20-a driving pulley; 21-a first belt; 22-a second belt; 23-supporting frames; 24-a first lifting cylinder; 25-a second lifting cylinder; 26-visual inspection terminal; 27-a conveying cylinder; 28-a feeding slide block; 29-a feeding cylinder; 30-connecting rods; 31-clamping plate; 32-panel placement slots; 33-yielding recesses; 34-traversing the motor; 35-a transverse screw rod; 36-traversing the slider; 37-a transverse slide rail; 38-a longitudinally moving cylinder; 39-supporting the pallet; 40-a panel to be pasted with a film; 41-a traversing mechanism; 42-sticking film.
The specific embodiment is as follows:
the invention will be described in further detail with reference to the drawings and the detailed description.
As shown in fig. 1-2, the intelligent equipment for pasting films on a panel comprises a frame 1, wherein a support slide plate 2 which is driven by a transverse moving mechanism 41 to move transversely is arranged on the frame 1, a film collecting and releasing mechanism 3 is arranged at the upper end of the support slide plate 2, the film collecting and releasing mechanism 3 is used for conveying films, a panel supporting plate 4 which is driven by a longitudinal moving mechanism to move longitudinally and is used for placing a panel to be pasted is arranged at the lower end of the support slide plate 2, a film pressing plate 5 which is matched with a film pasting area of the panel in shape and size is arranged above the panel supporting plate 4, and the film pressing plate 5 is driven to lift by a lifting mechanism 6 arranged on the frame 1; the lower part of the supporting slide plate 2 is longitudinally provided with a panel conveying belt 7, and the upper side of the panel conveying belt 7 is provided with a panel feeding mechanism 8 for clamping a panel to the panel supporting plate 4. During operation, the panel 40 to be laminated is placed on the panel conveying belt 7 for conveying, the panel feeding mechanism 8 clamps the panel to be laminated onto the panel supporting plate 4, then the film folding and unfolding mechanism 3 conveys the laminated film, the film pressing plate 5 presses the laminated film onto the panel in the panel supporting plate 4 under the driving of the lifting mechanism 6, then the traversing mechanism 41 drives the supporting slide plate 2 to traverse along one side far away from the film pressing plate 5, the film pressing plate 5 and the laminated film move relatively transversely, air bubbles between the laminated film and the panel are extruded, the film pressing is completed, the film pressing plate and the supporting slide plate are reset, the panel feeding mechanism 8 clamps the panel after the laminated film in the panel supporting plate 4 onto the panel conveying belt 7 again, and then the new panel 40 to be laminated film on the panel conveying belt 7 is clamped into the panel supporting plate 4, so that the lamination of the next panel is completed.
In this embodiment, the film winding and unwinding mechanism 3 includes a film winding wheel 9 and a film winding wheel 10 mounted on the support slide plate 2, an intermediate conveying roller and a tensioning roller set are disposed between the film winding wheel 9 and the film winding wheel 10, and the film winding wheel 10 and the tensioning roller set are driven to rotate synchronously by a driving mechanism. The film forming belt is provided with a film backing, the film backing for removing the film backing is clamped with a middle conveying roller and a tensioning roller set and is wound on a film collecting wheel.
In this embodiment, the intermediate conveying rollers include a first conveying roller 11, a second conveying roller 12, a third conveying roller 13, and a fourth conveying roller 14 that are sequentially disposed along the film-pasting conveying direction, and the second conveying roller 12 is disposed on a side of the panel supporting plate 4 close to the lifting mechanism 6.
In this embodiment, the tensioning roller set includes upper press roller 15 and lower press roller 16 that upper and lower opposite directions set up, and the one end of upper press roller 15 and lower press roller 16 is installed on supporting slide 2, and the other end is all installed on a tensioning seat 17, and the top spiro union of tensioning seat 17 has adjusting bolt 18, and the interval between upper press roller 15 and the lower press roller 16 passes through adjusting bolt 18 and adjusts, and then realizes the degree of compaction to the plastic film, and then the conveying speed of control pad pasting.
In this embodiment, the driving mechanism includes a driving motor 19 mounted on the supporting slide plate 2, a driving pulley 20 is fixedly mounted on a motor shaft of the driving motor 19, a first driven pulley and a second driven pulley are fixedly mounted on a roller shaft of the lower pressing roller 16, a third driven pulley is fixedly mounted on a central shaft of the film collecting wheel 10, the driving pulley 20 is connected with the first driven pulley through a first driving belt 21, the second driven pulley is connected with the third driven pulley through a second driving belt 22, that is, the driving motor drives the lower pressing roller to rotate through the first driving belt, and drives the film collecting wheel to rotate simultaneously through the second driving belt while the lower pressing roller rotates.
In this embodiment, the lifting mechanism 6 includes a support frame 23 fixedly installed on the frame 1, a first lifting cylinder 24 is vertically installed on the support frame 23, a lifting slide block is fixedly installed on a cylinder rod of the first lifting cylinder 24, a second lifting cylinder 25 is vertically installed on the lifting slide block, and a cylinder rod of the second lifting cylinder 25 extends downwards and is fixedly connected with the film pressing plate 5 so as to drive the film pressing plate 5 to lift. The first lifting cylinder 24 controls the film pressing plate 5 to move downwards in a larger stroke until the film pressing plate 5 contacts with the film, and then the second lifting cylinder 25 drives the film pressing plate 5 to downwards press the film on the panel, so that the film is pasted; through the cooperation of first lift cylinder and second lift cylinder, avoid the pressure that the film pressing board acted on the pad pasting at one go is too big, and then crush pad pasting and panel.
In this embodiment, a visual detection terminal 26 for detecting the film sticking condition is fixedly installed on the cylinder body of the second lifting cylinder 25; the visual detection terminal 26 can shoot the panel after film pasting, sense the alignment degree of film pasting, compare the shot data with the preset value in the computer, further judge the film pasting quality, and reject the panel with poor film pasting quality.
In this embodiment, the panel feeding mechanism 8 includes the transport cylinder 27 of indulging and establishing in panel conveyer belt 7 top side, and transport cylinder adopts the rodless cylinder, the telescopic end fixed mounting of transport cylinder 27 has material loading slider 28, the last fixed mounting of material loading slider 28 has the material loading cylinder 29 of vertical setting, the cylinder pole of material loading cylinder 29 stretches out downwards and links firmly the connecting rod 30 of vertical setting, splint 31 that is moved indulged by splint cylinder drive are installed respectively to the both ends of connecting rod 30, and splint 31 at both ends cooperate and clip the panel.
In this embodiment, the panel supporting plate 4 is provided with a panel placing groove 32 for placing a panel, and two ends of the panel placing groove 32 are provided with a yielding recess 33 for facilitating the passing of the clamping plate 31.
In this embodiment, the traversing mechanism 41 includes a traversing screw rod 35 driven to rotate by a traversing motor 34, a traversing slide block 36 is screwed on the traversing screw rod 35, the traversing slide block 36 is fixedly connected with the supporting slide plate 2, two downward sides of the traversing screw rod 35 are respectively provided with a traversing slide rail 37 in parallel, and the slide block on the traversing slide rail 37 is fixedly connected with the supporting slide plate 2.
In this embodiment, the longitudinal moving mechanism includes a longitudinal moving cylinder 38 longitudinally fixed on the back of the support slide plate 2, a cylinder rod of the longitudinal moving cylinder 38 passes through the support slide plate 2 and is fixedly connected with the panel support plate 4, the support slide plate 2 is fixedly connected with a support plate 39 below the panel support plate 4, a longitudinal slide rail is mounted on the top surface of the support plate 39, and a slide block on the longitudinal slide rail is fixedly connected with the bottom surface of the panel support plate 4. When the panel pallet 4 is positioned right above the supporting pallet 39, the film pasting action can be performed; when the panel pallet 4 is moved to the front side of the support pallet 39 by the drive of the vertical movement cylinder 38, the panel can be fed and discharged (the panel to be film-pasted on the panel conveyor belt is clamped into the panel pallet or the panel to be film-pasted on the panel conveyor belt is clamped into the panel conveyor belt).
In this embodiment, the working process includes the following steps:
step S1: the panel 40 to be pasted is placed on the panel conveying belt 7 at equal intervals, the panel conveying belt 7 conveys the panel to be pasted to the position close to the panel supporting plate 4 and then stops, and then the longitudinal moving air cylinder 38 drives the panel supporting plate 4 to extend towards the front side of the supporting sliding plate 2;
step S2: the feeding cylinder 29 drives the clamping plates 31 to move downwards to two sides of the panel 40 to be laminated on the panel conveying belt 7, the clamping plates 31 on the two sides clamp the panel to be laminated under the driving of the clamping plates, then the feeding cylinder 29 drives the panel to be laminated to move upwards to be positioned above the panel supporting plate 4, then the conveying cylinder 27 drives the feeding cylinder 29 and the panel to be laminated to move right above the panel supporting plate 4 along the longitudinal direction, and finally the feeding cylinder 29 drives the panel to be laminated to move downwards to be placed in the panel placing groove 32;
step S3: the feeding cylinder 29 drives the clamping plate 31 to move upwards to the position right above the panel supporting plate 4 again, and then the cylinder rod of the longitudinal moving cylinder 38 retracts to drive the panel supporting plate 4 provided with the panel to be pasted to move to the initial position;
step S4: the driving motor 19 is started, and the film collecting wheel 10 winds the bottom film of the film to realize the conveying of the film;
step S5: when a pasting film is positioned right above the initial position of the panel supporting plate 4, the driving motor 19 stops working, then the first lifting air cylinder 24 drives the film pressing plate 5 to move downwards to be in contact with the pasting film, and then the second lifting air cylinder 25 continues to drive the film pressing plate 5 to move downwards, and the film pressing plate 5 presses the pasting film on the surface of the panel;
step S6: the transverse moving mechanism 41 drives the supporting slide plate 2 to transversely move along one side far away from the film pressing plate 5, so that the film pressing plate 5 and the film pasting are in transverse relative movement, and the film pressing plate 5 extrudes bubbles between the film pasting and the panel to finish film pressing;
step S7: the second lifting cylinder 24 and the first lifting cylinder 24 drive the film pressing plate 5 to move upwards to an initial position, and then the traversing mechanism 41 drives the supporting sliding plate 2 to traverse to the initial position along one side facing the film pressing plate 5;
step S8: the vertical moving cylinder 38 drives the panel supporting plate 4 to extend towards the front side of the supporting sliding plate 2, then the feeding cylinder 29 drives the clamping plates 31 to move downwards to two sides of a film-stuck panel in the panel supporting plate 4, the clamping plates 31 on the two sides clamp the film-stuck panel under the driving of the clamping plate cylinder, then the feeding cylinder 29 drives the film-stuck panel to move upwards to be right above the panel supporting plate 4, then the conveying cylinder 27 drives the feeding cylinder 29 and the film-stuck panel to move vertically to be right above the panel conveying belt 7, and finally the feeding cylinder 29 drives the film-stuck panel to move downwards to be placed on the panel conveying belt 7;
step S9: the feeding cylinder 29 drives the clamping plate 31 to move upwards to the position right above the panel conveying belt 7 again, then the panel conveying belt 7 conveys the panel after film pasting longitudinally, simultaneously the next panel to be film-pasted is synchronously conveyed longitudinally to be close to the panel supporting plate 4, and the steps S2-S8 are repeated to finish film pasting of the next panel.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (1)
1. Intelligent equipment for panel film pasting is characterized in that: the film laminating machine comprises a frame, wherein a support slide plate which is driven by a transverse moving mechanism to move transversely is arranged on the frame, a film collecting and releasing mechanism is arranged at the upper end of the support slide plate, a panel supporting plate which is driven by a longitudinal moving mechanism to move longitudinally and is used for placing a panel to be laminated is arranged at the lower end of the support slide plate, a film laminating plate with a shape which is matched with the film laminating area of the panel is arranged above the panel supporting plate, and the film laminating plate is driven by a lifting mechanism arranged on the frame to lift; a panel conveying belt is longitudinally arranged below the supporting slide plate, and a panel feeding mechanism for clamping the panel to a panel supporting plate is arranged on the upper side of the panel conveying belt;
the film collecting and releasing mechanism comprises a film collecting wheel and a film releasing wheel which are arranged on the supporting sliding plate, an intermediate conveying roller and a tensioning roller set are arranged between the film collecting wheel and the film releasing wheel, and the film collecting wheel and the tensioning roller set are driven to synchronously rotate by a driving mechanism;
the middle conveying roller comprises a first conveying roller, a second conveying roller, a third conveying roller and a fourth conveying roller which are sequentially arranged along the film pasting conveying direction, and the second conveying roller is arranged on one side of the panel supporting plate, which is close to the lifting mechanism; the tensioning roller set comprises an upper pressing roller and a lower pressing roller which are arranged up and down in opposite directions;
the driving mechanism comprises a driving motor arranged on the supporting slide plate, a driving belt wheel is fixedly arranged on a motor shaft of the driving motor, a first driven belt wheel and a second driven belt wheel are fixedly arranged on a roller shaft of the lower pressing roller, a third driven belt wheel is fixedly arranged on a central shaft of the film collecting wheel, the driving belt wheel is connected with the first driven belt wheel through a first driving belt, and the second driven belt wheel is connected with the third driven belt wheel through a second driving belt;
the lifting mechanism comprises a support frame fixedly arranged on the frame, a first lifting cylinder is vertically arranged on the support frame, a lifting sliding block is fixedly arranged on a cylinder rod of the first lifting cylinder, a second lifting cylinder is vertically arranged on the lifting sliding block, and the cylinder rod of the second lifting cylinder extends downwards and is fixedly connected with the film pressing plate so as to drive the film pressing plate to lift;
a visual detection terminal for detecting the film sticking condition is fixedly arranged on the cylinder body of the second lifting cylinder;
the panel feeding mechanism comprises a conveying cylinder longitudinally arranged at the side above a panel conveying belt, a feeding sliding block is fixedly arranged at the telescopic end of the conveying cylinder, a vertically arranged feeding cylinder is fixedly arranged on the feeding sliding block, a cylinder rod of the feeding cylinder extends downwards and is fixedly connected with a longitudinally arranged connecting rod, two ends of the connecting rod are respectively provided with a clamping plate driven by a clamping plate cylinder to longitudinally move, and the clamping plates at the two ends are matched with each other to clamp the panel;
the panel supporting plate is provided with a panel placing groove for placing a panel, and two ends of the panel placing groove are provided with abdication concave parts which are beneficial for the clamping plates to pass through;
the transverse moving mechanism comprises a transverse screw rod driven to rotate by a transverse moving motor, wherein a transverse moving sliding block is connected to the transverse screw rod in a threaded manner, the transverse moving sliding block is fixedly connected with the supporting sliding plate, transverse sliding rails are respectively arranged on the two downward sides of the transverse screw rod in parallel, and the sliding blocks on the transverse sliding rails are fixedly connected with the supporting sliding plate; the vertical moving mechanism comprises a vertical moving air cylinder longitudinally fixed on the back of the supporting slide plate, an air cylinder rod of the vertical moving air cylinder penetrates through the supporting slide plate and is fixedly connected with the panel supporting plate, the supporting slide plate is fixedly connected with the supporting plate below the panel supporting plate, a vertical sliding rail is arranged on the top surface of the supporting plate, and a sliding block on the vertical sliding rail is fixedly connected with the bottom surface of the panel supporting plate;
a working method of intelligent equipment for panel film sticking comprises the following steps:
step S1: the method comprises the steps that panels to be subjected to film pasting are placed on a panel conveying belt at equal intervals, the panel conveying belt conveys the panels to be subjected to film pasting to be close to a panel supporting plate and then stops, and then a longitudinal moving cylinder drives the panel supporting plate to extend towards the front side of a supporting sliding plate;
step S2: the feeding cylinder drives the clamping plates to move downwards to two sides of a panel to be laminated on the panel conveying belt, the clamping plates on the two sides clamp the panel to be laminated under the drive of the clamping plate cylinder, then the feeding cylinder drives the panel to be laminated to move upwards to be positioned above the panel supporting plate, then the conveying cylinder drives the feeding cylinder and the panel to be laminated to move right above the panel supporting plate along the longitudinal direction, and finally the feeding cylinder drives the panel to be laminated to move downwards to be placed in the panel placing groove;
step S3: the feeding cylinder drives the clamping plate to move upwards to the position right above the panel supporting plate again, and then the cylinder rod of the longitudinal moving cylinder retracts to drive the panel supporting plate provided with the panel to be pasted to move to the initial position;
step S4: the driving motor is started, and the film collecting wheel winds the bottom film of the film to realize the conveying of the film;
step S5: when a sticking film is positioned right above the initial position of the panel supporting plate, the driving motor stops working, then the first lifting cylinder drives the film pressing plate to move downwards to be in contact with the sticking film, and then the second lifting cylinder continues to drive the film pressing plate to move downwards, and the film pressing plate presses the sticking film on the surface of the panel;
step S6: the transverse moving mechanism drives the supporting slide plate to transversely move along one side far away from the film pressing plate, so that the film pressing plate and the film pasting plate move relatively in the transverse direction, and the film pressing plate extrudes bubbles between the film pasting plate and the panel to finish film pressing;
step S7: the second lifting cylinder and the first lifting cylinder drive the film pressing plate to move upwards to an initial position, and then the transverse moving mechanism drives the support sliding plate to move transversely to the initial position along one side facing the film pressing plate;
step S8: the vertical moving cylinder drives the panel supporting plate to extend towards the front side of the supporting sliding plate, then the feeding cylinder drives the clamping plates to move downwards to two sides of the panel after film pasting in the panel supporting plate, the clamping plates on the two sides clamp the panel after film pasting under the driving of the clamping plate cylinder, then the feeding cylinder drives the panel after film pasting to move upwards to be right above the panel supporting plate, then the conveying cylinder drives the feeding cylinder and the panel after film pasting to move vertically to be right above the panel conveying belt, and finally the feeding cylinder drives the panel after film pasting to move downwards to be placed on the panel conveying belt;
step S9: the feeding cylinder drives the clamping plate to move upwards to the position right above the panel conveying belt again, then the panel conveying belt conveys the panel after film pasting longitudinally, meanwhile, the next panel to be film-pasted is synchronously conveyed to be close to the panel supporting plate longitudinally, and the steps S2-S8 are repeated to finish film pasting of the next panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910701618.3A CN110316414B (en) | 2019-07-31 | 2019-07-31 | Panel film intelligent equipment and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910701618.3A CN110316414B (en) | 2019-07-31 | 2019-07-31 | Panel film intelligent equipment and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110316414A CN110316414A (en) | 2019-10-11 |
| CN110316414B true CN110316414B (en) | 2023-07-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910701618.3A Active CN110316414B (en) | 2019-07-31 | 2019-07-31 | Panel film intelligent equipment and working method thereof |
Country Status (1)
| Country | Link |
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| CN102463727A (en) * | 2010-11-17 | 2012-05-23 | 深圳市策维科技有限公司 | Fully automatic film sticking machine |
| KR101442330B1 (en) * | 2012-06-01 | 2014-09-23 | (주)엔에스 | Attaching apparatus for film |
| CN202753543U (en) * | 2012-08-10 | 2013-02-27 | 深圳市创信力自动化设备有限公司 | Automatic film-sticking machine |
| CN106428744B (en) * | 2016-10-26 | 2020-02-21 | 江苏比微曼智能科技有限公司 | Automatic film pasting mechanism and method |
| CN106516238B (en) * | 2017-01-05 | 2019-09-20 | 深圳市嘉熠精密自动化科技有限公司 | A kind of four station mobile phone foam film sticking equipments |
| CN107972913B (en) * | 2017-11-10 | 2023-08-29 | 柳州畅航光电科技有限公司 | Film feeding and pasting integrated mechanism for LCD film pasting equipment |
| CN207535447U (en) * | 2017-11-16 | 2018-06-26 | 深圳市宝德自动化精密设备有限公司 | Full-automatic laminating machine |
| CN208529762U (en) * | 2018-07-18 | 2019-02-22 | 江西安维尔智能设备有限公司 | A kind of blue film device of power battery top cover patch |
| CN109533455B (en) * | 2019-01-16 | 2022-11-25 | 深圳市诺峰光电设备有限公司 | Two-in-one linkage film pasting production line and production process thereof |
| CN210455347U (en) * | 2019-07-31 | 2020-05-05 | 福建工程学院 | Panel pad pasting intelligence is equipped |
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