CN210881262U - Film tearing device - Google Patents

Film tearing device Download PDF

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Publication number
CN210881262U
CN210881262U CN201921317792.XU CN201921317792U CN210881262U CN 210881262 U CN210881262 U CN 210881262U CN 201921317792 U CN201921317792 U CN 201921317792U CN 210881262 U CN210881262 U CN 210881262U
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plate
steel sheet
sliding table
film
rubber strip
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王春生
贾志江
秦家昌
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Taiwan Anjie Electronics Co ltd
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Taiwan Anjie Electronics Co ltd
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Abstract

本实用新型揭示了一种撕膜装置,其包括吸附有胶条片料的胶条治具板(262)、设置于所述胶条治具板(262)上方的第一直线滑台(251)、由所述第一直线滑台(251)驱动的第二直线滑台(253)以及由所述第二直线滑台(253)驱动的夹持组件(254),所述夹持组件(254)可夹持所述胶条片料上的离型膜(17),所述第一直线滑台(251)和第二直线滑台(253)驱动所述夹持组件(254)移动撕开所述离型膜(17)。本实用新型的撕膜装置设置有夹持离型膜的夹持组件以及可驱动夹持组件水平移动和竖直移动的第一直线滑台和第二直线滑台,能够自动将离型膜从胶条上撕去,效率更高,且不会污染胶条,提高了良品率。

Figure 201921317792

The utility model discloses a film tearing device, which comprises a rubber strip jig plate (262) adsorbing a rubber strip sheet material, and a first linear sliding table (262) arranged above the rubber strip jig plate (262). 251), a second linear sliding table (253) driven by the first linear sliding table (251), and a clamping assembly (254) driven by the second linear sliding table (253), the clamping The assembly (254) can clamp the release film (17) on the rubber strip sheet, and the first linear sliding table (251) and the second linear sliding table (253) drive the clamping assembly (254) ) to move and tear off the release film (17). The film tearing device of the utility model is provided with a clamping component for clamping the release film, and a first linear sliding table and a second linear sliding table which can drive the clamping component to move horizontally and vertically, which can automatically remove the release film. It is more efficient to tear it off from the adhesive strip, and it will not contaminate the adhesive strip, which improves the yield.

Figure 201921317792

Description

一种撕膜装置A film tearing device

技术领域technical field

本实用新型涉及机械自动化设备领域,特别涉及一种撕膜装置。The utility model relates to the field of mechanical automation equipment, in particular to a film tearing device.

背景技术Background technique

目前,在电子器件上(如LED)经常需要将胶条、二维码贴片、拉片等粘性贴片粘附至钢片(或其他硬材质的片体)上。如图1和图2所示,产品1包括钢片10以及贴附在钢片10上的胶条、二维码贴片15和拉片16,胶条的数量可以有多个,例如该产品1中有四个胶条,分别为第一胶条11、第二胶条12、第三胶条13和第四胶条14。其中第一胶条11和第二胶条12贴附于钢片10的上表面,第三胶条13和第四胶条14贴附于钢片10的下表面,二维码贴片15贴附于第一胶条11靠近中央的位置,第一胶条11和第二胶条12的一端延伸出钢片10,拉片16贴附于第一胶条11和第二胶条12的伸出钢片10的那端端部,拉动拉片16可将第一胶条11和第二胶条12撕离钢片10上表面。At present, on electronic devices (such as LEDs), adhesive patches such as adhesive strips, two-dimensional code patches, and pull tabs are often required to be adhered to steel sheets (or sheets of other hard materials). As shown in FIG. 1 and FIG. 2 , the product 1 includes a steel sheet 10 and an adhesive strip attached to the steel sheet 10 , a two-dimensional code patch 15 and a pull-tab 16 , and the number of the adhesive strips can be multiple. For example, this product There are four rubber strips in 1, namely the first rubber strip 11, the second rubber strip 12, the third rubber strip 13 and the fourth rubber strip 14. The first rubber strip 11 and the second rubber strip 12 are attached to the upper surface of the steel sheet 10, the third rubber strip 13 and the fourth rubber strip 14 are attached to the lower surface of the steel sheet 10, and the two-dimensional code patch 15 is attached Attached to the first rubber strip 11 near the center, one end of the first rubber strip 11 and the second rubber strip 12 extends out of the steel sheet 10, and the pull-tab 16 is attached to the extension of the first rubber strip 11 and the second rubber strip 12. At the end of the tapping sheet 10 , pulling the pull tab 16 can tear the first rubber strip 11 and the second rubber strip 12 off the upper surface of the steel sheet 10 .

现有技术中,通常是采用人工贴附,一开始,工作人员需要将胶条从胶条片料中取下,胶条片料18包括离型膜17以及贴附在离型膜17上的胶条,胶条以平行、等间隔的方式贴附在长方形的离型膜17上(图3示出了第一胶条11的胶条片料)。而二维码贴片15和拉片16开始时分别位于二维码料卷和拉片卷上,二维码贴片15和拉片16也贴附在各自料卷的离型膜上。工作人员在工作时,需要先将胶条、二维码贴片15以及拉片16等从离型膜上撕下,然后贴附到钢片10上。In the prior art, manual attachment is usually adopted. At the beginning, the staff needs to remove the adhesive strip from the adhesive strip sheet material. Adhesive strips, which are attached to the rectangular release film 17 in parallel and at equal intervals (FIG. 3 shows the strip material of the first adhesive strip 11). The two-dimensional code patch 15 and the pull-tab 16 are initially located on the two-dimensional code roll and the pull-tab roll, respectively, and the two-dimensional code patch 15 and the pull-tab 16 are also attached to the release films of the respective rolls. When working, the staff needs to first tear off the adhesive strip, the two-dimensional code patch 15 and the pull tab 16 from the release film, and then attach them to the steel sheet 10 .

由于胶条呈细长的形态,因此,采用人工撕胶条的方式,很容易损坏胶条,而且人工撕胶条时产品上容易粘附灰尘、油脂等脏污,不良率高;另外,人工撕胶条劳动强度大,效率低,不利于企业节约生产成本。Due to the slender shape of the rubber strip, it is easy to damage the rubber strip by manually tearing the rubber strip, and the product is easily adhered to dirt, grease and other dirt when the rubber strip is manually removed, and the defect rate is high; The tearing strip is labor-intensive and low-efficiency, which is not conducive to enterprises to save production costs.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术中的上述缺陷,提供一种撕膜装置,其能自动将胶条与离型膜分离,生产效率高。The purpose of the present invention is to provide a film tearing device, which can automatically separate the adhesive strip from the release film, and has high production efficiency, aiming at the above-mentioned defects in the prior art.

为实现上述实用新型目的,本实用新型采用了如下技术方案:一种撕膜装置,其包括吸附有胶条片料的胶条治具板、设置于所述胶条治具板上方的第一直线滑台、由所述第一直线滑台驱动的第二直线滑台以及由所述第二直线滑台驱动的夹持组件,所述夹持组件可夹持所述胶条片料上的离型膜,所述第一直线滑台和第二直线滑台驱动所述夹持组件移动撕开所述离型膜。In order to achieve the above purpose of the utility model, the utility model adopts the following technical scheme: a film tearing device, which comprises a rubber strip jig plate with which the rubber strip sheet is adsorbed, and a first A linear sliding table, a second linear sliding table driven by the first linear sliding table, and a clamping assembly driven by the second linear sliding table, the clamping assembly can clamp the rubber strip sheet material On the release film, the first linear sliding table and the second linear sliding table drive the clamping assembly to move and tear the release film.

此外,本实用新型还提出如下附属技术方案:In addition, the utility model also proposes the following subsidiary technical solutions:

所述夹持组件包括连接于所述第二直线滑台上的固定板、连接于所述固定板上的第一夹板、连接于所述固定板上的第一双杆气缸以及连接于所述第一双杆气缸上的第二夹板,所述第一双杆气缸驱动所述第二夹板与所述第一夹板夹紧。The clamping assembly includes a fixed plate connected to the second linear slide table, a first clamp plate connected to the fixed plate, a first double-rod cylinder connected to the fixed plate, and a first double-rod cylinder connected to the fixed plate. A second clamping plate on the first double-rod cylinder, the first double-rod cylinder drives the second clamping plate to clamp with the first clamping plate.

所述第一夹板和所述第二夹板相接触的表面设置有滚花花纹。The surfaces of the first clamping plate and the second clamping plate in contact are provided with knurled patterns.

所述撕膜装置还包括连接于所述第一直线滑台和所述第二直线滑台之间的连接板以及连接于所述连接板上的压膜组件。The film tearing device further includes a connecting plate connected between the first linear sliding table and the second linear sliding table, and a film pressing assembly connected on the connecting plate.

所述压膜组件包括连接于所述连接板上的第二双杆气缸以及与所述第二双杆气缸相连的挤压件,所述第二双杆气缸可驱动所述挤压件向着所述胶条治具板移动。The film pressing assembly includes a second double-rod cylinder connected to the connecting plate and an extrusion piece connected to the second double-rod cylinder, and the second double-rod cylinder can drive the extrusion piece to move toward the The rubber strip jig plate moves.

所述挤压件包括延伸部,所述延伸部与所述离型膜接触的部分倒圆。The extrusion part includes an extension part, and the part of the extension part in contact with the release film is rounded.

所述挤压件相对所述夹持组件设置于撕膜方向前方。The extrusion piece is arranged in front of the film tearing direction relative to the clamping assembly.

所述撕膜装置还包括跨设在所述胶条治具板上的第一架体,所述第一直线滑台固连于所述第一架体上。The film tearing device further includes a first frame body straddling the adhesive strip jig board, and the first linear slide table is fixedly connected to the first frame body.

所述第一直线滑台水平设置,所述第二直线滑台竖直设置。The first linear sliding table is arranged horizontally, and the second linear sliding table is arranged vertically.

所述撕膜装置还包括第一电动滑台,所述胶条治具板与所述第一电动滑台上相连且由所述第一电动滑台驱动。The film tearing device further includes a first electric sliding table, and the adhesive strip jig plate is connected to the first electric sliding table and driven by the first electric sliding table.

相比于现有技术,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:

1.本实用新型的撕膜装置设置有夹持离型膜的夹持组件以及可驱动夹持组件水平移动和竖直移动的第一直线滑台和第二直线滑台,能够自动将离型膜从胶条上撕去,效率更高,且不会污染胶条,提高了良品率;1. The film tearing device of the present invention is provided with a clamping assembly for clamping the release film, and a first linear sliding table and a second linear sliding table that can drive the clamping assembly to move horizontally and vertically, which can automatically remove the release film. The mold film is torn off from the adhesive strip, which is more efficient and will not contaminate the adhesive strip, which improves the yield;

2.本实用新型的撕膜装置还设置有压膜组件,在撕膜过程中通过挤压件抵住离型膜表面,可以使撕开的离型膜与未撕开的离型膜之间形成夹角,更便于将离型膜撕开。2. The film tearing device of the present utility model is also provided with a film pressing assembly. During the film tearing process, the extrusion piece is pressed against the surface of the release film, which can make the gap between the torn release film and the unteared release film. An included angle is formed, making it easier to tear the release film.

附图说明Description of drawings

图1是产品的爆炸图。Figure 1 is an exploded view of the product.

图2是产品的示意图。Figure 2 is a schematic diagram of the product.

图3是胶条片料的结构示意图。Figure 3 is a schematic structural diagram of a rubber strip sheet material.

图4是本实用新型中粘性贴片贴装生产线的结构示意图。FIG. 4 is a schematic diagram of the structure of the adhesive patch mounting production line of the present invention.

图5是本实用新型中钢片供料机构的结构示意图。Figure 5 is a schematic structural diagram of the steel sheet feeding mechanism in the present invention.

图6是本实用新型中钢片供料机构的结构示意图。Figure 6 is a schematic structural diagram of the steel sheet feeding mechanism in the present invention.

图7是本实用新型中贴附站的结构示意图。FIG. 7 is a schematic structural diagram of an attachment station in the present invention.

图8是本实用新型贴附站中框体和片料拍摄组件的位置示意图。FIG. 8 is a schematic diagram of the positions of the frame body and the sheet material photographing assembly in the attachment station of the present invention.

图9是本实用新型中第一移栽模组、第二移栽模组以及胶条整形机构的结构示意图。9 is a schematic structural diagram of the first transplanting module, the second transplanting module and the rubber strip shaping mechanism in the present invention.

图10是本实用新型中第二移栽模组的结构示意图。10 is a schematic structural diagram of the second transplanting module in the present invention.

图11是本实用新型中胶条治具板的结构示意图。Figure 11 is a schematic structural diagram of a rubber strip jig plate in the present invention.

图12是本实用新型中片料移栽机械手的结构示意图。FIG. 12 is a schematic structural diagram of a sheet material transplanting manipulator in the present invention.

图13是本实用新型中片料拍摄组件拍摄胶条片料的示意图。FIG. 13 is a schematic diagram of the sheet material photographing component of the present invention for photographing the tape sheet material.

图14是本实用新型中撕膜机构的结构示意图。Figure 14 is a schematic structural diagram of the film tearing mechanism in the present invention.

图15是本实用新型中夹持组件的结构示意图。FIG. 15 is a schematic structural diagram of the clamping assembly in the present invention.

图16是本实用新型中撕膜机构撕膜时的示意图。16 is a schematic diagram of the film tearing mechanism in the present invention when the film is torn off.

图17是本实用新型中胶条整形机构的结构示意图。Figure 17 is a schematic structural diagram of the rubber strip shaping mechanism in the present invention.

图18是本实用新型中胶条整形机构与第一移栽模组、第二移栽模组的位置示意图。18 is a schematic diagram of the positions of the rubber strip shaping mechanism, the first transplanting module and the second transplanting module in the present invention.

图19是本实用新型中推膜治具和中间板的结构示意图。FIG. 19 is a schematic structural diagram of the push-membrane jig and the intermediate plate in the present invention.

图20是本实用新型中推膜治具与胶条治具板的配接示意图。FIG. 20 is a schematic diagram of the connection between the push film jig and the rubber strip jig plate in the present invention.

图21是本实用新型中钢片移栽机械手的结构示意图。Figure 21 is a schematic structural diagram of a steel sheet transplanting manipulator in the present invention.

图22是本实用新型中吸头组件的结构示意图。Figure 22 is a schematic structural diagram of the suction head assembly of the present invention.

图23是本实用新型中钢片拍摄组件拍摄钢片的示意图。FIG. 23 is a schematic diagram of the steel sheet photographing component of the present invention for photographing steel sheets.

图24是本实用新型中钢片移栽机构的结构示意图。Figure 24 is a schematic structural diagram of the steel sheet transplanting mechanism in the present invention.

图25是本实用新型中第三贴附站的结构示意图。FIG. 25 is a schematic structural diagram of the third attachment station in the present invention.

图26是本实用新型中翻转装置的结构示意图。FIG. 26 is a schematic view of the structure of the turning device in the present invention.

图27是本实用新型中翻转装置另一视向的结构示意图。FIG. 27 is a schematic structural diagram of the turning device in another viewing direction of the present invention.

图28是本实用新型中贴片站的结构示意图。FIG. 28 is a schematic structural diagram of a patch station in the present invention.

图29是本实用新型中第一检测装置的结构示意图。FIG. 29 is a schematic structural diagram of the first detection device in the present invention.

图30是本实用新型中第二检测装置的结构示意图。FIG. 30 is a schematic structural diagram of the second detection device in the present invention.

图31是本实用新型中检测收料站的结构示意图。Figure 31 is a schematic structural diagram of a detection and receiving station in the present invention.

图32是本实用新型中上检测装置和下检测装置的位置示意图。32 is a schematic diagram of the positions of the upper detection device and the lower detection device in the present invention.

图33是本实用新型中钢片检测治具与转接板的位置示意图。33 is a schematic diagram of the positions of the steel sheet detection fixture and the adapter plate in the present invention.

图34是本实用新型中钢片检测治具与第四电动滑台的位置示意图。FIG. 34 is a schematic diagram of the positions of the steel sheet detection jig and the fourth electric sliding table in the present invention.

图35是本实用新型中钢片检测治具的俯视图。Figure 35 is a top view of the steel sheet detection jig of the present invention.

具体实施方式Detailed ways

以下结合较佳实施例及其附图对本实用新型技术方案作进一步非限制性的详细说明。The technical solution of the present utility model is further described in non-limiting detail below in conjunction with the preferred embodiments and the accompanying drawings.

图4示出了一种应用有本实用新型撕膜装置的粘性贴片贴装生产线,其包括钢片供料机构6、胶条贴附站、贴附二维码贴片15和拉片16的贴片站7、检测贴附质量的检测收料站8。FIG. 4 shows an adhesive patch mounting production line applied with the film tearing device of the present invention, which includes a steel sheet feeding mechanism 6 , an adhesive strip attaching station, a two-dimensional code patch 15 and a pull tab 16 The placement station 7, the detection and receiving station 8 for detecting the quality of the attachment.

钢片供料机构6用于提供叠放好的钢片,如图5和图6所示,其包括底板60、安装板61、连接于底板60和安装板61之间的第一滑轨66、安装于底板60上的第一气缸65、固定于安装板61上的料仓62、设置在料仓62内的托板63、顶升托板63的顶升装置64。第一气缸65的活塞轴与安装板61相连,从而能够驱动安装板61沿着第一滑轨66滑动。可以理解的是,气缸65可以使用其他的直线驱动装置,例如电缸、伺服滑台等。The steel sheet feeding mechanism 6 is used to provide stacked steel sheets, as shown in FIG. 5 and FIG. , The first cylinder 65 installed on the bottom plate 60 , the silo 62 fixed on the installation plate 61 , the pallet 63 arranged in the silo 62 , and the jacking device 64 for lifting the pallet 63 . The piston shaft of the first cylinder 65 is connected with the mounting plate 61 , so that the mounting plate 61 can be driven to slide along the first sliding rail 66 . It can be understood that other linear drive devices, such as electric cylinders, servo slides, etc., can be used for the air cylinder 65 .

料仓62包括滑动配接在安装板61上的基板620、固定于基板620上且相对设置的前板621和后板622、设置在前板621和后板622之间的多个定位柱623以及位于前板621、后板622和多个定位柱623之间的托板63,定位柱623固定在基板620上,托板623能够沿着定位柱623上下滑动。钢片10堆叠在托板63上,由定位柱623定位。料仓62的数量为两个,两个料仓62都能被第一气缸65移动至取料位置(多轴机器人吸取钢片的位置即为取料位置),这样的好处在于,当取料位置处的料仓62内的钢片10取用完毕后,第一气缸65驱动安装板61移动,使装有钢片的料仓62移动至当前空料仓的位置(即取料位置),工作人员可以在不停机的情况下对空料仓补充钢片10,不影响生产的正常进行;另外,贴附站的多轴机器人可以在同一位置取料,精度更高。The silo 62 includes a base plate 620 slidably fitted on the mounting plate 61 , a front plate 621 and a rear plate 622 fixed on the base plate 620 and arranged opposite to each other, and a plurality of positioning posts 623 disposed between the front plate 621 and the rear plate 622 And the support plate 63 located between the front plate 621 , the rear plate 622 and the plurality of positioning columns 623 , the positioning columns 623 are fixed on the base plate 620 , and the support plate 623 can slide up and down along the positioning columns 623 . The steel sheets 10 are stacked on the pallet 63 and positioned by the positioning posts 623 . The number of bins 62 is two, and both bins 62 can be moved to the reclaiming position by the first cylinder 65 (the position where the multi-axis robot picks up the steel sheet is the reclaiming position). After the steel sheet 10 in the silo 62 at the position is taken out, the first cylinder 65 drives the mounting plate 61 to move, so that the silo 62 with the steel sheet is moved to the position of the current empty silo (that is, the reclaiming position), The staff can replenish the steel sheet 10 to the empty silo without stopping, which does not affect the normal production; in addition, the multi-axis robot in the attachment station can pick up the material at the same position, with higher precision.

料仓62与安装板61的滑动配接方式可采用如下结构:在安装板61上设置有两个相对设置的导板610,导板610呈L形,两个导板610分别设置在料仓62两侧。导板610设置有向着料仓62延伸的盖部610a,从而形成容纳基板620的滑槽,料仓62即可沿着导板610滑动。在安装板61上还设置有肘夹611,可通过肘夹611压住基板620,从而固定住料仓62。工作人员对空料仓补充钢片时,可直接将该料仓取下进行补料,操作更加方便、安全;或者,工作人员可以直接将空料仓更换为装满钢片的料仓,更为迅速。The sliding connection between the silo 62 and the mounting plate 61 may adopt the following structure: two opposite guide plates 610 are arranged on the mounting plate 61 , the guide plates 610 are L-shaped, and the two guide plates 610 are respectively arranged on both sides of the silo 62 . The guide plate 610 is provided with a cover portion 610 a extending toward the bin 62 , thereby forming a chute for accommodating the substrate 620 , and the bin 62 can slide along the guide plate 610 . An toggle clamp 611 is also provided on the mounting plate 61 , and the base plate 620 can be pressed by the toggle clamp 611 to fix the bin 62 . When the staff replenishes steel sheets to the empty silo, they can directly remove the silo for replenishment, which is more convenient and safe to operate; for speedy.

顶升装置64包括安装于底板60上的第一直线步进电机640、固连于第一直线步进电机640的第一螺母642上的下板643以及连接于下板643上的光轴644,光轴644通过连接于底板60上的直线轴承645与底板60滑动配接,其上端穿过安装板61与托板63相抵。当第一直线步进电机640转动后,第一螺母642做直线运动(直线步进电机为现有技术中常见的部件,其能驱动自带的螺母做直线运动),从而带动下板643、光轴644做上下运动。从而在光轴644上升时,托板63被光轴644抵住向上移动,实现顶升托板63上的钢片10的目的;在光轴644下降时,托板63在重力作用下下降。每取下一个钢片10,第一直线步进电机640可顶升一个钢片厚度的距离,从而方便钢片的吸取。The jacking device 64 includes a first linear stepping motor 640 mounted on the bottom plate 60 , a lower plate 643 fixed on the first nut 642 of the first linear stepping motor 640 , and a light connected to the lower plate 643 . The shaft 644 and the optical shaft 644 are slidably connected to the base plate 60 through a linear bearing 645 connected to the base plate 60 , and the upper end thereof passes through the mounting plate 61 and abuts against the support plate 63 . When the first linear stepping motor 640 rotates, the first nut 642 moves linearly (the linear stepping motor is a common component in the prior art, and can drive the built-in nut to perform linear motion), thereby driving the lower plate 643 , The optical axis 644 moves up and down. Therefore, when the optical axis 644 rises, the supporting plate 63 is moved upward by the optical axis 644 to achieve the purpose of lifting the steel sheet 10 on the supporting plate 63; when the optical axis 644 descends, the supporting plate 63 descends under the action of gravity. Each time a steel sheet 10 is removed, the first linear stepping motor 640 can lift a distance of the thickness of the steel sheet, thereby facilitating the suction of the steel sheet.

可以理解的是,直线步进电机也可以使用其他的直线驱动装置,如使用电缸、伺服电机加丝杠或者齿轮齿条传动等方式来实现直线驱动。It can be understood that the linear stepping motor can also use other linear driving devices, such as electric cylinder, servo motor plus lead screw, or rack and pinion drive, etc., to realize linear driving.

在一种优选的实施方式中,前、后板621、622顶部还可设置对射型光电开关,其位置与最顶部的钢片10一致,在托板63上存在钢片10时,对射型光电开关被阻断,当钢片10被取完后,对射型光电开关不在被阻断,其能发出电信号,使第一气缸65动作,并可通过显示器、蜂鸣器等装置提醒工作人员补充钢片。In a preferred embodiment, the top of the front and rear plates 621 and 622 can also be provided with a through-beam photoelectric switch, the position of which is consistent with the steel sheet 10 at the top. The type photoelectric switch is blocked. When the steel sheet 10 is taken out, the through-beam type photoelectric switch is no longer blocked. It can send an electrical signal to make the first cylinder 65 act, and can be reminded by the display, buzzer and other devices. Staff replenish steel sheets.

贴附站用于贴附第一胶条11、第二胶条12、第三胶条13和第四胶条14,本实施例中,贴附站的数量有四个,分别为贴附第一胶条11的第一贴附站2、贴附第二胶条12的第二贴附站3、贴附第三胶条13的第三贴附站4和贴附第四胶条14的第四贴附站5,各贴附站的结构基本一致。The attachment station is used for attaching the first adhesive strip 11, the second adhesive strip 12, the third adhesive strip 13 and the fourth adhesive strip 14. A first attachment station 2 for the adhesive strip 11 , a second attachment station 3 for attaching the second adhesive strip 12 , a third attachment station 4 for attaching the third adhesive strip 13 , and a fourth adhesive strip 14 The fourth attaching station 5, the structure of each attaching station is basically the same.

如图7所示,贴附站包括钢片移栽机械手20、用于检测钢片10位置的钢片拍摄组件21、堆叠放置胶条片料的框体22、片料移栽机械手23、用于检测胶条片料的片料拍摄组件24用于撕去胶条片料上离型膜17的撕膜装置以及胶条整形机构28。撕膜装置包括撕膜机构25、第一移栽模组26以及第二移栽模组27。As shown in FIG. 7, the attachment station includes a steel sheet transplanting robot 20, a steel sheet photographing component 21 for detecting the position of the steel sheet 10, a frame body 22 for stacking and placing glue strips and sheets, a sheet material transplanting robot 23, and a The sheet material photographing component 24 for detecting the adhesive tape sheet material is used for tearing off the release film 17 on the adhesive tape sheet material and the adhesive tape shaping mechanism 28 . The film tearing device includes a film tearing mechanism 25 , a first transplanting module 26 and a second transplanting module 27 .

如图8所示,框体22固定在贴附站的台板2a上,其设置有与胶条片料的形状一致的空腔,以便整齐的堆叠胶条片料。框体22上可设置除静电棒以去除胶条片料的静电,防止胶条片料之间发生粘连。As shown in FIG. 8 , the frame body 22 is fixed on the platen 2a of the attaching station, and is provided with a cavity that is consistent with the shape of the adhesive strips and sheets, so that the adhesive strips and sheets can be stacked neatly. The frame body 22 can be provided with an antistatic bar to remove the static electricity of the adhesive strips and sheets, and prevent the adhesive strips and sheets from sticking together.

如图9所示,第一移栽模组26包括第一电动滑台260、连接于第一电动滑台260的工作台上的支架261、与支架261相连的第二滑轨265以及固定于支架261上的胶条治具板262。第一电动滑台260和支架261固定于台板2a上,支架261两端分别与第一电动滑台260和第二滑轨265连接,其横跨在第二移栽模组27上方。第一电动滑台260能够驱动胶条治具板262沿着Y轴移动。As shown in FIG. 9 , the first transplanting module 26 includes a first electric sliding table 260 , a bracket 261 connected to the worktable of the first electric sliding table 260 , a second sliding rail 265 connected to the bracket 261 , and The rubber strip jig plate 262 on the bracket 261 . The first electric sliding table 260 and the bracket 261 are fixed on the platen 2 a , and the two ends of the bracket 261 are respectively connected with the first electric sliding table 260 and the second sliding rail 265 , which span over the second transplanting module 27 . The first electric sliding table 260 can drive the rubber strip jig plate 262 to move along the Y axis.

电动滑台属于现有技术中常用的直线驱动装置,其具有一可移动的工作台,将工件或者其他装置安装于该工作台上后,电动滑台即可驱动该工件或其他装置做直线移动。The electric slide table belongs to the linear drive device commonly used in the prior art, which has a movable worktable. After the workpiece or other device is installed on the worktable, the electric slide table can drive the workpiece or other device to move linearly. .

进一步参考图10,第二移栽模组27包括固定在台板2a上的第二电动滑台270、连接在第二电动滑台270上的内支架271、设置在内支架271外侧的外支架272、设置在内支架271和外支架272之间的第三滑轨273、固连于内支架271上的第二气缸274以及连接在外支架272顶部的胶条治具板262。第二气缸274的活塞轴与外支架272相连,能够驱动外支架沿着第三滑轨273在竖直方向滑动。当第二气缸274伸出时,第一移栽模组26和第二移栽模组27上的胶条治具板262位于同一高度位置。同样的,第二电动滑台270能够驱动胶条治具板262沿Y轴移动。10 , the second transplanting module 27 includes a second electric sliding table 270 fixed on the platen 2a, an inner bracket 271 connected to the second electric sliding table 270, and an outer bracket disposed outside the inner bracket 271 272 , a third sliding rail 273 arranged between the inner bracket 271 and the outer bracket 272 , a second cylinder 274 fixed on the inner bracket 271 , and a rubber strip jig plate 262 connected to the top of the outer bracket 272 . The piston shaft of the second cylinder 274 is connected with the outer bracket 272 , and can drive the outer bracket to slide along the third sliding rail 273 in the vertical direction. When the second air cylinder 274 is extended, the rubber strip jig plates 262 on the first transplanting module 26 and the second transplanting module 27 are located at the same height. Similarly, the second electric slide table 270 can drive the rubber strip jig plate 262 to move along the Y axis.

第一移栽模组26和第二移栽模组27上的胶条治具板262结构相同,具体的,参考图11,胶条治具板262上设置有若干向外凸起的凸部2620,凸部2620与胶条片料上的胶条位置一一对应,且凸部2620的宽度与胶条的宽度一致,在凸部2620上设置有多个吸附孔263。在胶条治具板262上还连接有管接头264(标号见图10),管接头264通过设置在胶条治具板262内部的孔道与吸附孔263相连通,同时管接头264还通过气管与真空发生器相连,使得吸附孔263能够产生负压,将位于胶条治具板262上的胶条片料吸附住,这样在使用撕膜机构25撕去胶条片料上的离型膜17时,胶条能够可靠的与离型膜17分离。The structure of the rubber strip jig plate 262 on the first transplanting module 26 and the second transplanting module 27 is the same. Specifically, referring to FIG. 11 , the rubber strip jig plate 262 is provided with a number of convex portions that protrude outwards. 2620, the convex portion 2620 corresponds to the position of the adhesive strip on the adhesive strip sheet material one-to-one, and the width of the convex portion 2620 is consistent with the width of the adhesive strip, and a plurality of adsorption holes 263 are provided on the convex portion 2620. The rubber strip fixture plate 262 is also connected with a pipe joint 264 (see Fig. 10 for reference numerals), and the pipe joint 264 communicates with the adsorption hole 263 through a hole arranged inside the rubber strip fixture plate 262, and the pipe joint 264 also passes through the trachea. It is connected to the vacuum generator, so that the adsorption hole 263 can generate negative pressure, and the adhesive strip sheet material located on the adhesive strip fixture plate 262 is adsorbed, so that the release film on the adhesive strip sheet material is torn off by the film tearing mechanism 25. At 17:00, the adhesive strip can be reliably separated from the release film 17.

如图12所示,片料移栽机械手23包括第一多轴机器人230以及连接于第一多轴机器人230末端(即机器人腕部)的吸板231,吸板231用于吸取胶条片料。其吸取原理可以参考胶条治具板262,可在下表面开设若干与真空发生器相连通的吸附孔,通过产生负压吸取胶条片料。吸取胶条片料后,第一多轴机器人230将胶条片料移动至胶条治具板262上,在移动的过程中需要先经过片料拍摄组件24进行拍照并调整位置。As shown in FIG. 12 , the sheet-transplanting manipulator 23 includes a first multi-axis robot 230 and a suction plate 231 connected to the end of the first multi-axis robot 230 (ie, the robot wrist), and the suction plate 231 is used for sucking glue strips and sheets. . The suction principle can be referred to the rubber strip jig plate 262, and a number of suction holes connected to the vacuum generator can be opened on the lower surface, and the rubber strip and sheet material can be suctioned by generating negative pressure. After sucking the adhesive strip, the first multi-axis robot 230 moves the adhesive strip onto the adhesive strip fixture plate 262. During the moving process, it needs to pass through the strip photographing component 24 to take pictures and adjust the position.

片料拍摄组件24包括间隔设置在台板2a上的两个第一CCD相机240,每个第一CCD相机240的上方均设置有配套的第一光源241,第一CCD相机240和第一光源241均朝向上方。第一多轴机器人230将胶条片料18移动至片料拍摄组件24的正上方,使胶条片料的两端位于两个第一CCD相机240的拍摄范围内。第一CCD相机240检测所吸附的胶条片料的位置、角度是否合适,若有偏差,控制系统能够计算出需要调整的角度和距离等参数,并控制第一多轴机器人230调整胶条片体至合适的位置,在调整之后第一多轴机器人230在将胶条片体移动至胶条治具板262上时,胶条能够更准确地吸附至各凸部2620上。The sheet material photographing assembly 24 includes two first CCD cameras 240 arranged at intervals on the platen 2a, a first light source 241 is provided above each first CCD camera 240, the first CCD camera 240 and the first light source 241 are all facing upwards. The first multi-axis robot 230 moves the adhesive strip 18 to be directly above the film photographing assembly 24 , so that both ends of the adhesive strip are located within the photographing range of the two first CCD cameras 240 . The first CCD camera 240 detects whether the position and angle of the adsorbed adhesive tape sheet are appropriate. If there is a deviation, the control system can calculate parameters such as the angle and distance that need to be adjusted, and control the first multi-axis robot 230 to adjust the adhesive tape sheet. After the adjustment, when the first multi-axis robot 230 moves the rubber strip body to the rubber strip jig plate 262 , the rubber strip can be more accurately adsorbed to each convex portion 2620 .

片料拍摄组件24能够判断胶条片料上的胶条是否有遗漏或者歪斜等缺陷,若遇到此种情形,表明胶条片料本身为不良品,第一多轴机器人230将其移动至放置在台板2a上的废料框(图未示)内即可。The sheet material photographing component 24 can judge whether the glue strip on the glue strip sheet has defects such as omission or skew. If such a situation is encountered, it indicates that the glue strip material itself is a defective product, and the first multi-axis robot 230 moves it to It can be placed in the waste frame (not shown) on the platen 2a.

撕膜机构25包括横跨在第一移栽模组26上的第一架体250、设置在第一架体250上且沿X轴设置的第一直线滑台251、连接于第一直线滑台251的工作台上的连接板252、连接在连接板252上的第二直线滑台253、连接在第二直线滑台253的工作台上的夹持组件254以及连接在连接板252上的压膜组件255。第一直线滑台251用于驱动压膜组件255以及第二直线滑台253沿X轴移动;第二直线滑台253沿着Z轴布置,能够驱动夹持组件254沿着竖直方向移动。The film tearing mechanism 25 includes a first frame body 250 spanning the first transplanting module 26, a first linear slide table 251 arranged on the first frame body 250 and arranged along the X-axis, and connected to the first linear slide table 251. The connecting plate 252 on the working table of the line sliding table 251, the second linear sliding table 253 connected to the connecting plate 252, the clamping assembly 254 connected to the working table of the second linear sliding table 253, and the connecting plate 252 Lamination assembly 255 on the top. The first linear sliding table 251 is used to drive the lamination assembly 255 and the second linear sliding table 253 to move along the X axis; the second linear sliding table 253 is arranged along the Z axis and can drive the clamping assembly 254 to move along the vertical direction .

直线滑台与电动滑台结构类似,属于现有技术中常见的直线驱动装置,其也设置有可移动的工作台。The linear sliding table is similar in structure to the electric sliding table, and belongs to the common linear driving device in the prior art, which is also provided with a movable working table.

进一步参考图15,夹持组件254包括连接在第二直线滑台253上的固定板2540、固连于固定板2540上的第一双杆气缸2541、固连于固定板2540下端的第一夹板2542以及连接于第一双杆气缸2541的推板上的第二夹板2543,第一夹板2542和第二夹板2543相对设置,当第一双杆气缸2541伸出后,第一夹板2542与第二夹板2543相抵,从而能够夹持住位于两块夹板之间的离型膜。为了增加夹持的可靠性,可在第一夹板2542、第二夹板2543相接触的表面设置滚花花纹以增加摩擦力。Further referring to FIG. 15 , the clamping assembly 254 includes a fixing plate 2540 connected to the second linear slide 253 , a first double-rod cylinder 2541 fixed to the fixing plate 2540 , and a first clamping plate fixed to the lower end of the fixing plate 2540 2542 and the second clamping plate 2543 connected to the push plate of the first double-rod cylinder 2541, the first clamping plate 2542 and the second clamping plate 2543 are arranged opposite to each other, when the first double-rod cylinder 2541 is extended, the first clamping plate 2542 and the second clamping plate The clamping plates 2543 abut against each other, so that the release film between the two clamping plates can be clamped. In order to increase the reliability of clamping, a knurled pattern can be provided on the contact surfaces of the first clamping plate 2542 and the second clamping plate 2543 to increase frictional force.

压膜组件255包括连接在连接板252上的第二双杆气缸2550以及连接在第二双杆气缸2550的推板上的挤压件2551。第二双杆气缸2550伸出后,挤压件2551贴近胶条片料上表面,且挤压件2551位于撕膜方向的前方(图16中箭头方向代表撕膜方向)。本实施例中,挤压件2551设置有用于与离型膜17接触的延伸部2552,延伸部2552与离型膜17接触的部分倒圆,以免损坏离型膜17。The pressing film assembly 255 includes a second double-rod cylinder 2550 connected to the connecting plate 252 and an extrusion piece 2551 connected to the push plate of the second double-rod cylinder 2550 . After the second double-rod air cylinder 2550 is extended, the extruder 2551 is close to the upper surface of the adhesive strip, and the extruder 2551 is located in front of the tearing direction (the direction of the arrow in FIG. 16 represents the tearing direction). In this embodiment, the extrusion part 2551 is provided with an extension part 2552 for contacting the release film 17 , and the part of the extension part 2552 in contact with the release film 17 is rounded to avoid damage to the release film 17 .

如图16所示,撕膜步骤时,第一移栽模组26或者第一移栽模组27先将吸附在胶条治具板262上的胶条片料18移动至夹持组件254下方,胶条片料18上的离型膜17要比胶条治具板262长,因此,离型膜17会悬空的伸出胶条治具板262;夹持组件254被移动至胶条治具板262一侧,并向下移动至离型膜17位于夹持组件254的两夹板内的高度,之后夹持组件254向左移动一段距离,使离型膜17位于两夹板之间,第一双杆气缸2541伸出后夹持住离型膜17;之后第二双杆气缸2550伸出,使挤压件2551贴近胶条片料18上表面,然后,第二直线滑台253驱动夹持组件254上行,使一端的离型膜撕开至与挤压件2551接触的位置,撕开的离型膜与未撕开的离型膜之间形成夹角,之后第一直线滑台251驱动夹持组件254和压膜组件255同时向胶条治具板262另一端移动,同时,在移动的过程中第二直线滑台253上升,以将离型膜撕离,在移动的过程中第二直线滑台253同时上升,以保持夹角的角度。由于挤压件2551的存在,在撕膜过程中离型膜与水平方向存在一个便于撕膜的夹角,且夹角在撕膜过程中不会发生太大的变化,更便于将离型膜和胶条可靠分离。若不设置挤压件2551,则夹持组件254容易将离型膜和胶条一同带起,造成撕膜不良的情形。As shown in FIG. 16 , during the film tearing step, the first transplanting module 26 or the first transplanting module 27 first moves the adhesive strip sheet 18 adsorbed on the adhesive strip jig plate 262 to below the clamping assembly 254 , the release film 17 on the strip material 18 is longer than the strip jig plate 262, therefore, the release film 17 will hang out of the strip jig plate 262; the clamping component 254 is moved to the strip and move down to the height where the release film 17 is located in the two clamping plates of the clamping assembly 254, and then the clamping assembly 254 moves to the left for a distance, so that the release film 17 is located between the two clamping plates, and the first A double-rod air cylinder 2541 is extended to hold the release film 17; then the second dual-rod air cylinder 2550 is extended to make the extruder 2551 close to the upper surface of the rubber sheet 18, and then the second linear slide 253 drives the clamp Hold the assembly 254 up, so that the release film at one end is torn to the position where it is in contact with the extruder 2551, and an angle is formed between the torn release film and the unteared release film, and then the first linear slide table 251 drives the clamping assembly 254 and the lamination assembly 255 to move to the other end of the strip jig plate 262 at the same time, and at the same time, the second linear slide 253 rises during the movement to tear the release film away. The second linear slide table 253 rises at the same time to maintain the included angle. Due to the existence of the extrusion piece 2551, there is an included angle between the release film and the horizontal direction that is convenient for tearing the film during the film tearing process, and the angle will not change much during the film tearing process, which is more convenient for the release film. Reliable separation from the adhesive strip. If the extruder 2551 is not provided, the clamping assembly 254 is likely to lift the release film and the adhesive strip together, resulting in poor tearing of the film.

如图17和图18所示,胶条整形机构28包括横跨在第一移栽模组26上方的第二架体280、分别设置在第二架体280两侧面的两个第二直线步进电机281、由第二直线步进电机281驱动的连接架283。连接架283包括位于第二架体280内部的中间板2830以及位于中间板2830两侧的支板2831,支板2831与第二直线步进电机281上的螺母282连接,从而使得连接架283能够上下移动。当然,在连接架283和第二架体280之间可以设置如滑轨等导向装置以使连接架283能够精确的上下移动。胶条整形机构28还包括设置在中间板2830底部的第三滑轨284以及连接于第三滑轨284下方的推膜治具285。进一步参考图19,在中间板2830两侧各设置有一挡板286,推膜治具285顶部连接有位于两挡板286之间的凸块2850,挡板286与凸块2850上均设置有相对应的安装孔2851,安装孔2851内设置有弹簧287。As shown in FIG. 17 and FIG. 18 , the rubber strip shaping mechanism 28 includes a second frame body 280 straddled above the first transplanting module 26 , and two second linear steps respectively disposed on both sides of the second frame body 280 . The feeding motor 281 and the connecting frame 283 driven by the second linear stepping motor 281 . The connection frame 283 includes a middle plate 2830 located inside the second frame body 280 and support plates 2831 located on both sides of the middle plate 2830. The support plates 2831 are connected with the nuts 282 on the second linear stepping motor 281, so that the connection frame 283 can be Moving up and down. Of course, a guide device such as a sliding rail can be provided between the connecting frame 283 and the second frame body 280 so that the connecting frame 283 can move up and down accurately. The rubber strip shaping mechanism 28 further includes a third sliding rail 284 disposed at the bottom of the middle plate 2830 and a film pushing jig 285 connected below the third sliding rail 284 . Further referring to FIG. 19 , a baffle plate 286 is provided on both sides of the intermediate plate 2830 , and a bump 2850 between the two baffle plates 286 is connected to the top of the film pushing fixture 285 . The corresponding mounting holes 2851 are provided with springs 287 in the mounting holes 2851 .

推膜治具285下表面设置有凸出的若干凸片2852,凸片2852对应于各凸部2620之间的凹槽2853。推膜治具285用于将胶条准确的移动到凸部2620上,防止发生胶条歪斜等不良情形。在撕膜机构25撕膜后,胶条位于凸部2620上,之后第一电动滑台260将其上的胶条治具板262移动至推膜治具285正下方,之后第二直线步进电机281驱动推膜治具285下降,使得凸片2852插入到凹槽2853内,凸片2852位于凹槽2953内时,胶条带胶面不与推膜治具285接触,以防胶条粘附至推膜治具285上;然后第一电动滑台260向一个方向移动胶条治具板262,使得凸片2852与凸部2620侧壁挤压,若有凸出凸部2620侧壁的胶条,则会被推动至与凸部2620侧壁对齐;之后,第二电动滑台260反向移动胶条治具板262,使凸片2852与凸部2620另一侧的侧壁挤压,同样的,可以使凸出凸部2620侧壁的胶条与凸部2620侧壁对齐。在挤压的过程中,弹簧287可以起到缓冲及复位的作用,防止挤坏凸部2620和凸片2852。图20中示出的胶条为第一胶条11,其右侧凸出于凸部2620右侧壁,则只需使凸片2852向左移动即可使第一胶条11与凸部2620右侧壁对齐。可以理解的是,在对齐的过程中,使吸附孔263产生负压的真空发生器无需工作,以便胶条能够在凸部2620上顺畅移动,在对齐完成后,真空发生器继续工作。凸片2852可以涂覆防粘涂层,如特氟龙涂层,以免胶条粘附在凸片2852上。A plurality of protruding tabs 2852 are disposed on the lower surface of the film pushing fixture 285 , and the protruding tabs 2852 correspond to the grooves 2853 between the protruding portions 2620 . The film pushing jig 285 is used to accurately move the rubber strip to the convex portion 2620, so as to prevent the occurrence of defects such as skew of the rubber strip. After the film tearing mechanism 25 tears off the film, the adhesive strip is located on the convex portion 2620, and then the first electric sliding table 260 moves the adhesive strip jig plate 262 on it to just below the film pushing jig 285, and then the second linear step The motor 281 drives the film pushing jig 285 to descend, so that the protruding piece 2852 is inserted into the groove 2853. When the convex piece 2852 is located in the groove 2953, the adhesive surface of the adhesive tape does not contact the film pushing jig 285 to prevent the adhesive tape from sticking. Attached to the film pusher jig 285; then the first electric slide 260 moves the rubber strip jig plate 262 in one direction, so that the protruding piece 2852 is pressed against the side wall of the protruding portion 2620. The rubber strip will be pushed to align with the side wall of the convex part 2620 ; after that, the second electric slide 260 moves the rubber strip fixture plate 262 in the opposite direction, so that the convex piece 2852 is pressed against the side wall of the other side of the convex part 2620 Similarly, the rubber strip protruding from the side wall of the convex portion 2620 can be aligned with the side wall of the convex portion 2620 . During the extrusion process, the spring 287 can play a role of buffering and restoring, preventing the protrusion 2620 and the protrusion 2852 from being crushed. The rubber strip shown in FIG. 20 is the first rubber strip 11 , the right side of which protrudes from the right side wall of the convex portion 2620 , and the first rubber strip 11 and the convex portion 2620 only need to be moved to the left by moving the convex piece 2852 to the left. The right side wall is aligned. It can be understood that, during the alignment process, the vacuum generator for generating negative pressure in the suction holes 263 does not need to work, so that the rubber strip can move smoothly on the convex portion 2620, and after the alignment is completed, the vacuum generator continues to work. Tabs 2852 may be coated with a release coating, such as a Teflon coating, to prevent adhesive strips from sticking to tabs 2852.

对齐第二移栽模组27上的胶条的步骤与第一移栽模组26基本一致,不同之处在于,第二移栽模组27上的第二气缸274需要先伸出,使其上的胶条治具板262高度足够,之后胶条整形机构28即可对胶条进行对齐操作。The step of aligning the rubber strips on the second transplanting module 27 is basically the same as that of the first transplanting module 26, the difference is that the second air cylinder 274 on the second transplanting module 27 needs to be extended first to make it The height of the glue strip jig plate 262 is sufficient, and then the glue strip shaping mechanism 28 can align the glue strips.

如图21所示,钢片移栽机械手20用于将钢片供料机构6处的钢片10吸取后贴附胶条,其包括:固定于台板2a上的第二多轴机器人200、连接于第二多轴机器人200末端的连接支架201、连接在连接支架201上的两组吸头组件202。如图22所示,吸头组件202包括连接至连接支架201上的第三气缸2020、与第三气缸2020活塞轴相连的转接架2021以及连接于转接架2021底部的第一钢片吸头2022,同样的,第一钢片吸头2022通过负压吸取钢片10。第三气缸2020可以驱动第一钢片吸头2022伸出或收回,当两个第三气缸2020处于不同状态时,两组吸头组件202上的第一钢片吸头2022即可发生高低错位。As shown in FIG. 21 , the steel sheet transplanting manipulator 20 is used for sucking the steel sheet 10 at the steel sheet feeding mechanism 6 and attaching the adhesive tape, which includes: a second multi-axis robot 200 fixed on the platen 2a, The connecting bracket 201 connected to the end of the second multi-axis robot 200 and the two groups of suction head assemblies 202 connected to the connecting bracket 201 . As shown in FIG. 22, the suction head assembly 202 includes a third cylinder 2020 connected to the connecting bracket 201, an adapter 2021 connected to the piston shaft of the third cylinder 2020, and a first steel sheet suction connected to the bottom of the adapter 2021. For the head 2022, similarly, the first steel sheet suction head 2022 sucks the steel sheet 10 through negative pressure. The third air cylinder 2020 can drive the first steel sheet suction head 2022 to extend or retract. When the two third air cylinders 2020 are in different states, the first steel sheet suction heads 2022 on the two groups of suction head assemblies 202 can be displaced in height and low .

如图23所示,钢片拍摄组件21包括间隔设置的第一立柱210和第二立柱211,在第一立柱210和第二立柱211上均设置有第二CCD相机212和第二光源213,第二光源213位于第二CCD相机212的下方,且第二CCD相机212和第二光源213均朝下设置。As shown in FIG. 23 , the steel sheet photographing assembly 21 includes a first column 210 and a second column 211 arranged at intervals, and a second CCD camera 212 and a second light source 213 are arranged on the first column 210 and the second column 211. The second light source 213 is located below the second CCD camera 212, and both the second CCD camera 212 and the second light source 213 are disposed downward.

钢片拍摄组件21用于判断钢片10的位置是否合适。如图23所示,工作时,首先第一移栽模组26或第二移栽模组27将承载有胶条的胶条治具板262移动至钢片拍摄组件21正下方,之后钢片移栽机械手20将吸取的钢片10移动至胶条治具板262和第二CCD相机212之间,此时胶条和钢片10的两端位于两个第二CCD相机212的拍摄范围内,控制系统能够根据拍摄的结果控制第二多轴机器人200调整钢片10相对胶条的位置,调整到合适位置后,第二多轴机器人200移动钢片10垂直下降直至挤压到下方的胶条,由于胶条的带胶面朝上,因此胶条将贴附在钢片10上,之后胶条治具板262停止产生负压,第二多轴机器人200即可将钢片10连同胶条一同移走。The steel sheet photographing component 21 is used to judge whether the position of the steel sheet 10 is appropriate. As shown in FIG. 23 , during operation, firstly, the first transplanting module 26 or the second transplanting module 27 moves the adhesive strip jig plate 262 carrying the adhesive strip to just below the steel sheet photographing assembly 21 , and then the steel sheet The transplanting manipulator 20 moves the sucked steel sheet 10 between the glue strip jig plate 262 and the second CCD camera 212 . At this time, the two ends of the glue strip and the steel sheet 10 are located within the shooting range of the two second CCD cameras 212 , the control system can control the second multi-axis robot 200 to adjust the position of the steel sheet 10 relative to the glue strip according to the shooting results. After adjusting to the appropriate position, the second multi-axis robot 200 moves the steel sheet 10 to vertically descend until it squeezes the glue below. Since the adhesive side of the adhesive strip is facing upward, the adhesive strip will be attached to the steel sheet 10, and then the adhesive strip jig plate 262 stops generating negative pressure, and the second multi-axis robot 200 can remove the steel sheet 10 together with the adhesive strips are removed together.

由于钢片移栽机械手20设有两组吸头组件202,因此可以吸附两根钢片10,在驱动其中的一个钢片10下行贴附胶条时,另一吸头组件202的第三气缸2020缩回,使其上的钢片10高度更高,防止碰触到胶条将胶条意外带走。也就是说,两个钢片10是逐一进行对位和贴附的,这样可以大大提高贴附的精度。Since the steel sheet transplanting manipulator 20 is provided with two sets of suction head assemblies 202, two steel sheets 10 can be adsorbed. When driving one of the steel sheets 10 downward to attach the adhesive strip, the third air cylinder of the other suction head assembly 202 The 2020 retracts so that the height of the steel sheet 10 on it is higher, preventing the adhesive strip from being accidentally taken away by touching it. That is to say, the two steel sheets 10 are aligned and attached one by one, which can greatly improve the attachment accuracy.

为将前一贴附站贴好胶条的钢片移动至下一贴附站,在相邻两贴附站之间还设置有钢片移栽机构29,在胶条贴附至钢片10之后,第二多轴机器人200将钢片10放置到钢片移栽机构29上,由钢片移栽机构29移动至下一工站。In order to move the steel sheet with the glue strip attached at the previous attachment station to the next attachment station, a steel sheet transplanting mechanism 29 is also arranged between the two adjacent attachment stations, and the glue strip is attached to the steel sheet 10. After that, the second multi-axis robot 200 places the steel sheet 10 on the steel sheet transferring mechanism 29, and the steel sheet transferring mechanism 29 moves to the next station.

钢片移栽机构29包括连接于台板2a上的底座290、连接于底座290上的第四滑轨291、连接于第四滑轨291上的第一钢片治具292、以及连接于底座290和第一钢片治具292之间的滑台气缸293。滑台气缸293驱动第一钢片治具292沿着第四滑轨291移动,并且,滑台气缸293还延伸至下一工站,从而能够将第一钢片治具292移动至下一工站,例如从第一贴附站2移动至第二贴附站3。第一钢片治具292用于承载钢片10,其上开设有用于容纳钢片10的槽,且设置有定位钢片10的定位柱。The steel sheet transplanting mechanism 29 includes a base 290 connected to the platen 2a, a fourth slide rail 291 connected to the base 290, a first steel sheet fixture 292 connected to the fourth slide rail 291, and a first steel sheet fixture 292 connected to the base The slide cylinder 293 between the 290 and the first steel sheet jig 292. The slide cylinder 293 drives the first steel sheet fixture 292 to move along the fourth slide rail 291, and the slide cylinder 293 also extends to the next station, so that the first steel sheet fixture 292 can be moved to the next work station The station, for example, is moved from the first attachment station 2 to the second attachment station 3 . The first steel sheet jig 292 is used for carrying the steel sheet 10 , a groove for accommodating the steel sheet 10 is opened on the first steel sheet fixture 292 , and a positioning column for positioning the steel sheet 10 is provided.

贴附站进行贴胶条的步骤大致如下:The steps for sticking the tape at the sticking station are roughly as follows:

第一步:片料移栽机械手23从框体22内吸取胶条片料,并将其移动至片料拍摄组件21上方调整胶条片料的位置;第二步:第一移栽模组26将胶条治具板262移动到指定位置,片料移栽机械手23将胶条片料放置到胶条治具板262上,胶条治具板262吸附住胶条片料;第三步:第一移栽模组26将胶条治具板262移动至撕膜机构25下方,撕膜机构25动作将胶条片料的离型膜揭去,胶条仍吸附在胶条治具板262上;第四步:第一移栽模组模组26将胶条治具板262移动至胶条整形机构28下方,胶条整形机构28调整胶条在胶条治具板262上的位置;第五步,第一移栽模组26将胶条治具板262移动至钢片拍摄组件21下方;第六步,钢片移栽机械手20吸取料仓62(或者前一贴附站的钢片移栽机构29)内的钢片10并将之移动至钢片拍摄组件21下方对位;第七步,钢片移栽机械手20将钢片压至胶条上,使胶条贴附在钢片10上;第八步,钢片移栽机械手20将钢片10移动至钢片移栽机构29的第一钢片治具292内,钢片移栽机构29将钢片10输送至下一工站。The first step: the sheet material transplanting manipulator 23 sucks the glue strip and sheet material from the frame body 22, and moves it to the top of the sheet material photographing component 21 to adjust the position of the glue strip material; the second step: the first transplanting module 26 Move the rubber strip jig plate 262 to the designated position, and the sheet material transplanting robot 23 places the rubber strip and sheet material on the rubber strip jig plate 262, and the rubber strip jig plate 262 absorbs the rubber strip and the sheet material; the third step : The first transplanting module 26 moves the adhesive strip jig plate 262 to the lower part of the film tearing mechanism 25. The tearing film mechanism 25 acts to peel off the release film of the adhesive strip material, and the adhesive strip is still adsorbed on the adhesive strip jig plate. 262; fourth step: the first transplanting module module 26 moves the rubber strip jig plate 262 below the rubber strip shaping mechanism 28, and the rubber strip shaping mechanism 28 adjusts the position of the rubber strip on the rubber strip jig plate 262 The fifth step, the first transplanting module 26 moves the strip jig plate 262 to the bottom of the steel sheet shooting assembly 21; The steel sheet 10 in the steel sheet transplanting mechanism 29) is moved to the bottom of the steel sheet photographing assembly 21 for alignment; the seventh step, the steel sheet transplanting manipulator 20 presses the steel sheet onto the rubber strip, so that the rubber strip is attached On the steel sheet 10; in the eighth step, the steel sheet transplanting robot 20 moves the steel sheet 10 to the first steel sheet fixture 292 of the steel sheet transplanting mechanism 29, and the steel sheet transplanting mechanism 29 transports the steel sheet 10 to the next station.

第一移栽模组26和第二移栽模组27可以交替输送胶条,以提高工作效率,减少等待时间。另外,第一移栽模组26和第二移栽模组27移动的距离可以通过控制电机转动圈数确定或者通过设置槽型光电开关等传感器确定移动位置,此为现有技术,此处不再赘述。The first transplanting module 26 and the second transplanting module 27 can alternately transport rubber strips to improve work efficiency and reduce waiting time. In addition, the moving distance of the first transplanting module 26 and the second transplanting module 27 can be determined by controlling the number of turns of the motor or by setting a sensor such as a slot-type photoelectric switch to determine the moving position. This is the prior art and is not discussed here. Repeat.

第一贴附站2将第一胶条11贴附至钢片10上后,钢片10由钢片移栽机构29移动至第二贴附站3,第二贴附站3的第二多轴机器人200拾取该钢片10后将第二胶条12贴附至钢片10上,并最终由钢片移栽机构29送出至第三贴附站4贴附第三胶条13。由于第三胶条13和第四胶条14需要贴附在钢片10的另一面,因此,在贴附第三胶条13时需要先将钢片10翻转,然后贴附第三胶条13。为翻转钢片10,本实用新型的粘性贴片贴装生产线还包括设置在第三贴附站4上的翻转装置40。After the first attaching station 2 attaches the first adhesive strip 11 to the steel sheet 10, the steel sheet 10 is moved by the steel sheet transplanting mechanism 29 to the second attaching station 3, and the second After picking up the steel sheet 10 , the axis robot 200 attaches the second adhesive strip 12 to the steel sheet 10 , and is finally sent out by the steel sheet transplanting mechanism 29 to the third attaching station 4 to attach the third adhesive strip 13 . Since the third rubber strip 13 and the fourth rubber strip 14 need to be attached to the other side of the steel sheet 10 , when attaching the third rubber strip 13 , it is necessary to turn the steel sheet 10 over first, and then attach the third rubber strip 13 . In order to invert the steel sheet 10 , the adhesive patch attaching production line of the present invention further includes an inversion device 40 arranged on the third attaching station 4 .

如图25至图27所示,翻转装置40包括第一升降组件41、第二升降组件42、由第一升降组件41和第二升降组件42共同驱动升降的旋转架43、连接于旋转架43上的吸盘44以及驱动旋转架43旋转的回转气缸45。As shown in FIGS. 25 to 27 , the inversion device 40 includes a first lifting assembly 41 , a second lifting assembly 42 , a rotating frame 43 that is jointly driven and lifted by the first lifting assembly 41 and the second lifting assembly 42 , and is connected to the rotating frame 43 . The suction cup 44 and the rotary cylinder 45 that drives the rotary frame 43 to rotate.

第一升降组件41包括固定在第三贴附站台面上的固定架410、竖直安装在固定架410上的第五滑轨411、连接于第五滑轨411上的移动板412以及固定在固定架410上的笔形气缸413。笔形气缸413的活塞轴端与移动板412相连,其驱动移动板412沿着竖直方向移动。第一升降组件41和第二升降组件42结构一致,对称设置在钢片移栽机构29的两侧。The first lifting assembly 41 includes a fixing frame 410 fixed on the third attachment platform, a fifth sliding rail 411 vertically installed on the fixing frame 410, a moving plate 412 connected to the fifth sliding rail 411, and a The pen-shaped cylinder 413 on the fixing frame 410. The piston shaft end of the pen-shaped air cylinder 413 is connected with the moving plate 412, which drives the moving plate 412 to move in the vertical direction. The first lifting assembly 41 and the second lifting assembly 42 have the same structure and are symmetrically arranged on both sides of the steel sheet transplanting mechanism 29 .

旋转架43内部设置有转轴430,转轴430的端部穿过开设在固定架410上的长槽4100与移动板412可旋转连接,具体的,转轴430与移动板412通过轴承414相连。The rotating frame 43 is provided with a rotating shaft 430 , and the end of the rotating shaft 430 is rotatably connected to the moving plate 412 through the long slot 4100 opened on the fixing frame 410 .

回转气缸45通过安装架450固定在固定架410上,其回转台与转轴430的端部相连接,从而驱动转轴430旋转,回转气缸45能够驱动转轴430旋转180度,从而翻转固定在旋转架43上的吸盘44。The rotary cylinder 45 is fixed on the fixed frame 410 through the mounting frame 450, and its rotary table is connected with the end of the rotating shaft 430 to drive the rotating shaft 430 to rotate. 44 on the suction cup.

吸盘44开设有与钢片10相对应的若干安装槽440,安装槽440上同样可开设吸附孔以通过负压吸附住钢片10。The suction cup 44 is provided with a plurality of installation grooves 440 corresponding to the steel sheet 10 . The installation grooves 440 can also be provided with adsorption holes to adsorb the steel sheet 10 by negative pressure.

翻转装置40的第一升降组件41和第二升降组件42分别设置在钢片移栽机构29的两侧,当钢片移栽机构29上的第一钢片治具292位于吸盘44正下方时,笔形气缸413驱动吸盘44下行与第一钢片治具292贴合,使得钢片10吸附在安装槽440内,笔形气缸413驱动吸盘44上升,回转气缸45驱动吸盘44旋转180度使钢片10朝向上方,这样第三贴附站4的第二多轴机器人200就能够在吸盘44上吸取钢片10进行贴附第三胶条13的操作。The first lifting assembly 41 and the second lifting assembly 42 of the overturning device 40 are respectively disposed on both sides of the steel sheet transplanting mechanism 29 . When the first steel sheet fixture 292 on the steel sheet transplanting mechanism 29 is located directly below the suction cup 44 , the pen-shaped air cylinder 413 drives the suction cup 44 downward to fit the first steel sheet fixture 292, so that the steel sheet 10 is adsorbed in the installation groove 440, the pen-shaped cylinder 413 drives the suction cup 44 to rise, and the rotary cylinder 45 drives the suction cup 44 to rotate 180 degrees to make the steel sheet 10 faces upward, so that the second multi-axis robot 200 of the third attaching station 4 can suck the steel sheet 10 on the suction cup 44 to perform the operation of attaching the third adhesive strip 13 .

第三胶条13贴附完成后,钢片10被移动至第四贴附站5贴附第四胶条14,之后被移动至贴片站7贴附二维码贴片15和拉片16。After the attachment of the third adhesive strip 13 is completed, the steel sheet 10 is moved to the fourth attachment station 5 to attach the fourth adhesive strip 14 , and then moved to the attachment station 7 to attach the two-dimensional code patch 15 and the pull tab 16 .

如图28所示,贴片站7包括固定在台面70上的第三电动滑台71、连接于第三电动滑台71上的第二钢片治具72、固定在台面70上的第一标签剥离机73、第二标签剥离机74、第三多轴机器人75、第四多轴机器人76、设置在第一标签剥离机73一侧的第一检测装置77和设置在第二标签剥离机74一侧的第二检测装置78。As shown in FIG. 28 , the placement station 7 includes a third electric slide 71 fixed on the table 70 , a second steel sheet jig 72 connected to the third electric slide 71 , and a first steel jig 72 fixed on the table 70 . The label peeling machine 73, the second label peeling machine 74, the third multi-axis robot 75, the fourth multi-axis robot 76, the first detection device 77 provided on the side of the first label peeling machine 73, and the second label peeling machine. A second detection device 78 on the side of 74 .

第三电动滑台71用于移动第二钢片治具72,第三电动滑台71的两端分别延伸至第四贴附站4和检测收料站8,即第三电动滑台71能够将第三钢片治具72从第四贴附站4移动至检测收料站8。第四贴附站4内贴好第四胶条14的钢片10被放置在第二钢片治具72上输送至贴片站7内。The third electric sliding table 71 is used to move the second steel sheet jig 72 , and both ends of the third electric sliding table 71 extend to the fourth attaching station 4 and the detection and receiving station 8 respectively, that is, the third electric sliding table 71 can The third steel sheet jig 72 is moved from the fourth attachment station 4 to the detection and receiving station 8 . The steel sheet 10 on which the fourth adhesive strip 14 is attached in the fourth attachment station 4 is placed on the second steel sheet jig 72 and transported to the placement station 7 .

第一、第二标签剥离机73、74均直接使用现有的标签剥离机即可,标签剥离机能够自动将离型纸上的粘性贴片撕下并放置在一承载平台上。第一标签剥离机73用于将二维码料卷上的二维码贴片15剥离下来并放置在第一平台730上;第二标签剥离机74则用于将拉片卷上的拉片16剥离下来并放置在第二平台740上。The first and second label peeling machines 73 and 74 can directly use the existing label peeling machine, which can automatically peel off the adhesive patch on the release paper and place it on a supporting platform. The first label peeling machine 73 is used to peel off the two-dimensional code sticker 15 on the two-dimensional code material roll and place it on the first platform 730; the second label peeling machine 74 is used to peel off the pull tab on the pull tab roll 16 is peeled off and placed on the second platform 740.

第三多轴机器人75末端设置有二维码吸头750,可吸取位于第一平台730上的二维码贴片15。在将二维码贴片15贴附到第一胶条11上时,第三多轴机器人75需要将二维码贴片15移动至第一检测装置77处调整位置。如图29所示,第一检测装置77包括第三立柱770、安装在第三立柱770上的第三CCD相机771和第三光源772。第三CCD相机771和第三光源772均朝上设置,二维码贴片15被移动至第三CCD相机的拍摄范围内时,二维码贴片15即可被拍照检测,并根据拍摄结果调整位置。第三多轴机器人75将二维码贴片15移动至钢片10上方后向下压至钢片10上,由于二维码贴片15带胶面朝下,所以二维码贴片15将被粘附在第一胶条11靠近中部的位置上。The end of the third multi-axis robot 75 is provided with a two-dimensional code suction head 750 , which can suction the two-dimensional code patch 15 located on the first platform 730 . When attaching the two-dimensional code patch 15 to the first adhesive strip 11 , the third multi-axis robot 75 needs to move the two-dimensional code patch 15 to the first detection device 77 to adjust the position. As shown in FIG. 29 , the first detection device 77 includes a third column 770 , a third CCD camera 771 mounted on the third column 770 , and a third light source 772 . The third CCD camera 771 and the third light source 772 are both set upward, and when the two-dimensional code patch 15 is moved to the shooting range of the third CCD camera, the two-dimensional code patch 15 can be photographed and detected, and according to the shooting result Adjust position. The third multi-axis robot 75 moves the two-dimensional code patch 15 above the steel sheet 10 and then presses it down on the steel sheet 10. It is adhered to the position near the middle of the first adhesive strip 11 .

类似的,第四多轴机器人76末端设置有拉片吸头760,可吸取位于第一平台730上的拉片16。在将拉片16贴附到第一、第二胶条11、12的端部,第四多轴机器人76需要将拉片16移动至第二检测装置78处调整位置。如图30所示,第二检测装置78包括第四立柱780、安装在第四立柱780上的第四CCD相机781和第四光源782。第四CCD相机781和第四光源782均朝上设置,拉片16被移动至第四CCD相机781的拍摄范围内时,拉片16即可被拍照检测,并根据拍摄结果调整位置。第四多轴机器人76将拉片16移动至钢片10上方后向下压至钢片10上,由于拉片16带胶面朝下,所以拉片16将被粘附在第一胶条11和第二胶条12端部。Similarly, the end of the fourth multi-axis robot 76 is provided with a pull-tab suction head 760 , which can suction the pull-tab 16 located on the first platform 730 . After attaching the pull tab 16 to the ends of the first and second adhesive strips 11 and 12 , the fourth multi-axis robot 76 needs to move the pull tab 16 to the second detection device 78 to adjust the position. As shown in FIG. 30 , the second detection device 78 includes a fourth column 780 , a fourth CCD camera 781 mounted on the fourth column 780 , and a fourth light source 782 . The fourth CCD camera 781 and the fourth light source 782 are both set upward. When the pull tab 16 is moved to the shooting range of the fourth CCD camera 781 , the pull tab 16 can be photographed and detected, and the position can be adjusted according to the shooting result. The fourth multi-axis robot 76 moves the pull tab 16 above the steel sheet 10 and then presses it down on the steel sheet 10 . Since the pull tab 16 has the adhesive side facing down, the pull tab 16 will be adhered to the first adhesive strip 11 . and the end of the second rubber strip 12.

二维码贴片15和拉片16被贴附在钢片10上后,产品1即组装完成,产品1由第三电动滑台71移动至检测收料站8。After the two-dimensional code patch 15 and the pull tab 16 are attached to the steel sheet 10 , the assembly of the product 1 is completed, and the product 1 is moved from the third electric sliding table 71 to the detection and receiving station 8 .

检测收料站8包括均固定在工作台面8a上的上料模组80、移动模组81、收料机械手82、下检测装置83、上检测装置84、良品仓85和不良品仓86。The detection and receiving station 8 includes a feeding module 80 , a moving module 81 , a receiving manipulator 82 , a lower detection device 83 , an upper detection device 84 , a good product warehouse 85 and a defective product warehouse 86 , which are all fixed on the work surface 8 a .

上料模组80包括支撑架800、固定在支撑架800上的第三直线滑台801、与第三直线滑台801相连的第四直线滑台805、与第四直线滑台805相连的第三双杆气缸806以及连接在第三双杆气缸806上的第二钢片吸头807。第三直线滑台801沿X轴布置,其能驱动第四直线滑台805沿X轴移动;第四直线滑台805沿Y轴布置,其能驱动第三双杆气缸806沿Y轴方向移动;第三双杆气缸806沿Z轴布置,用于驱动第二钢片吸头807沿竖直方向移动。当钢片10由第三电动滑台71移动至检测收料站8后,上料模组80能够吸取该钢片10,并将之移动至移动模组81上。The feeding module 80 includes a support frame 800 , a third linear slide 801 fixed on the support frame 800 , a fourth linear slide 805 connected with the third linear slide 801 , and a fourth linear slide 805 connected with the fourth linear slide 805 . Three double-rod cylinders 806 and a second steel sheet suction head 807 connected to the third double-rod cylinder 806 . The third linear slide 801 is arranged along the X axis, which can drive the fourth linear slide 805 to move along the X axis; the fourth linear slide 805 is arranged along the Y axis, which can drive the third double-rod cylinder 806 to move along the Y axis ; The third double-rod cylinder 806 is arranged along the Z axis for driving the second steel sheet suction head 807 to move in the vertical direction. After the steel sheet 10 is moved from the third electric sliding table 71 to the detection and receiving station 8 , the loading module 80 can pick up the steel sheet 10 and move it to the moving module 81 .

移动模组81包括沿X向布置的第四电动滑台810以及连接于第四电动滑台810上的钢片检测治具820。第四电动滑台810可驱动钢片检测治具820沿X轴移动,从而使钢片检测治具820能够分别移动至下检测装置83和上检测装置84进行检测。The moving module 81 includes a fourth electric sliding table 810 arranged along the X direction and a steel sheet detecting jig 820 connected to the fourth electric sliding table 810 . The fourth electric sliding table 810 can drive the steel sheet detection jig 820 to move along the X-axis, so that the steel sheet detection jig 820 can be moved to the lower detection device 83 and the upper detection device 84 for detection respectively.

由于钢片10两面均贴设有胶条,因此,钢条10的两面都需要检测,以判断胶条、二维码贴片15和拉片16位置是否符合要求,上检测装置84和下检测装置83分别用于检测钢片10的正反两面。Since both sides of the steel sheet 10 are affixed with adhesive strips, both sides of the steel strip 10 need to be tested to determine whether the positions of the adhesive strip, the two-dimensional code patch 15 and the pull tab 16 meet the requirements. The upper detection device 84 and the lower detection device The devices 83 are respectively used to detect the front and back sides of the steel sheet 10 .

如图32所示,下检测装置83包括通过连接件831固定在钢片检测治具820下方的第一线扫CCD相机830以及配套光源;第一线扫CCD相机830朝向上方拍摄钢片检测治具820上的产片1。为方便拍摄,如图33至图35所示,钢片检测治具820通过转接板820a连接在第四电动滑台810上,使得钢片检测治具820位于第四电动滑台810外侧,以免第四电动滑台810阻碍第一线扫CCD相机830拍摄;同时,在钢片检测治具820上除开设有容纳、定位钢片10的槽8200外,还开设有贯通的多个通槽8201,优选通槽8201与槽8200垂直,光线可以通过通槽8201照射至产品1上,可以理解的是,钢片检测治具820下方的转接板820a上需要开设避让通槽8201的孔位,以使光线能照射至产品1上。控制系统可根据拍摄到的多个部位判断产品1下方的胶条是否符合要求。As shown in FIG. 32 , the lower detection device 83 includes a first line scan CCD camera 830 fixed under the steel sheet detection fixture 820 through a connector 831 and a matching light source; the first line scan CCD camera 830 shoots the steel sheet detection fixture upwards. Production sheet 1 on tool 820. For the convenience of shooting, as shown in FIGS. 33 to 35 , the steel sheet detection jig 820 is connected to the fourth electric slide table 810 through the adapter plate 820a, so that the steel sheet detection fixture 820 is located outside the fourth electric slide table 810, In order to prevent the fourth electric slide 810 from hindering the shooting of the first line scan CCD camera 830; at the same time, in addition to the groove 8200 for accommodating and positioning the steel sheet 10 on the steel sheet detection jig 820, there are also a plurality of through grooves. 8201, preferably the through slot 8201 is perpendicular to the slot 8200, and the light can be irradiated to the product 1 through the through slot 8201. It is understandable that the adapter plate 820a under the steel sheet detection jig 820 needs to be provided with holes to avoid the through slot 8201. , so that the light can shine on the product 1. The control system can judge whether the adhesive strip under the product 1 meets the requirements according to the multiple parts photographed.

上检测装置84与下检测装置83间隔一段距离设置,以免光源之间相互干扰。上检测装置84包括通过连接柱841固定在工作台面8a上的第二线扫CCD相机840及配套光源;第二线扫CCD相机840朝下拍摄钢片检测治具820上的产品1,控制系统可根据拍摄到的结果判断钢片10上方的胶条、二维码贴片15和拉片16等位置是否符合要求。The upper detection device 84 and the lower detection device 83 are arranged at a distance to avoid mutual interference between the light sources. The upper detection device 84 includes a second line scan CCD camera 840 and a matching light source fixed on the work table 8a through a connecting column 841; The photographed results determine whether the positions of the adhesive strip, the two-dimensional code patch 15 and the pull tab 16 above the steel sheet 10 meet the requirements.

收料机械手82包括第五多轴机器人820以及连接在第五多轴机器人820末端的第三钢片吸头。第五多轴机器人820可驱动第三钢片吸头吸取钢片检测治具820上的产品1,并根据控制系统检测结果将合格品移动至良品仓85,将不合格品移动至不良品仓86。第三钢片吸头的结构可参考第一钢片吸头2022的结构,此处不再赘述。The receiving manipulator 82 includes a fifth multi-axis robot 820 and a third steel sheet suction head connected to the end of the fifth multi-axis robot 820 . The fifth multi-axis robot 820 can drive the third steel sheet suction head to pick up the product 1 on the steel sheet detection fixture 820, and move the qualified products to the good product warehouse 85 according to the detection result of the control system, and move the unqualified products to the defective product warehouse 86. For the structure of the third steel sheet suction head, reference may be made to the structure of the first steel sheet suction head 2022, which will not be repeated here.

本实用新型的粘性贴片贴装生产线还包括有控制系统,其与设备内的电气部件(如多轴机器人、电动滑台、CCD相机、气缸等)信号连接,可以控制各电气部件动作,控制系统可以采用单片机、PLC、工控机等进行控制。通过现有技术即可实现本生产线控制系统的功能,此处不再赘述。The adhesive patch mounting production line of the present invention also includes a control system, which is connected with electrical components (such as multi-axis robots, electric slides, CCD cameras, air cylinders, etc.) in a signal connection, and can control the actions of the electrical components and control the The system can be controlled by single-chip microcomputer, PLC, industrial computer, etc. The functions of the production line control system can be realized through the prior art, and details are not repeated here.

本实用新型的撕膜机构至少具备如下优点:The film tearing mechanism of the present utility model has at least the following advantages:

1.本实用新型的撕膜装置设置有夹持离型膜的夹持组件以及可驱动夹持组件水平移动和竖直移动的第一直线滑台和第二直线滑台,能够自动将离型膜从胶条上撕去,效率更高,且不会污染胶条,提高了良品率;1. The film tearing device of the present invention is provided with a clamping assembly for clamping the release film, and a first linear sliding table and a second linear sliding table that can drive the clamping assembly to move horizontally and vertically, which can automatically remove the release film. The mold film is torn off from the adhesive strip, which is more efficient and will not contaminate the adhesive strip, which improves the yield;

2.本实用新型的撕膜装置还设置有压膜组件,在撕膜过程中通过挤压件抵住离型膜表面,可以使撕开的离型膜与未撕开的离型膜之间形成夹角,更便于将离型膜撕开;2. The film tearing device of the present utility model is also provided with a film pressing assembly. During the film tearing process, the extrusion piece is pressed against the surface of the release film, which can make the gap between the torn release film and the unteared release film. Forming an angle, it is easier to tear the release film;

3本实用新型的撕膜机构应用至粘性贴片贴装生产线后,能够大大提高生产线的生产效率和良品率。3. After the film tearing mechanism of the present invention is applied to the adhesive patch mounting production line, the production efficiency and yield of the production line can be greatly improved.

Claims (10)

1. A film tearing device is characterized in that: it including adsorb adhesive tape tool board (262) that has the adhesive tape sheet material, set up in first straight line slip table (251) of adhesive tape tool board (262) top, by first straight line slip table (251) driven second straight line slip table (253) and by second straight line slip table (253) driven centre gripping subassembly (254), but centre gripping subassembly (254) centre gripping from type membrane (17) on the adhesive tape sheet material, first straight line slip table (251) and second straight line slip table (253) drive centre gripping subassembly (254) remove and tear from type membrane (17).
2. The film tearing apparatus of claim 1, wherein: centre gripping subassembly (254) including connect in fixed plate (2540) on second straight line slip table (253), connect in first splint (2542) on fixed plate (2540), connect in first double-rod cylinder (2541) on fixed plate (2540) and connect in second splint (2543) on first double-rod cylinder (2541), first double-rod cylinder (2541) drive second splint (2543) with first splint (2542) press from both sides tightly.
3. The film tearing apparatus of claim 2, wherein: the surface of the first clamping plate (2542) contacted with the second clamping plate (2543) is provided with a knurling pattern.
4. The film tearing apparatus of claim 1, wherein: the film pressing machine further comprises a connecting plate (252) connected between the first linear sliding table (251) and the second linear sliding table (253) and a film pressing assembly (255) connected to the connecting plate (252).
5. The film tearing apparatus of claim 4, wherein: the film pressing assembly (255) comprises a second double-rod cylinder (2550) connected to the connecting plate (252) and an extrusion piece (2551) connected with the second double-rod cylinder (2550), wherein the second double-rod cylinder (2550) can drive the extrusion piece (2551) to move towards the adhesive tape jig plate (262).
6. The film tearing apparatus of claim 5, wherein: the extrusion member (2551) comprises an extension part (2552), and the part of the extension part (2552) contacted with the release film (17) is rounded.
7. The film tearing apparatus of claim 5, wherein: the extrusion piece (2551) is arranged in front of the film tearing direction relative to the clamping component (254).
8. The film tearing apparatus of claim 1, wherein: the rubber strip fixture plate is characterized by further comprising a first frame body (250) arranged on the rubber strip fixture plate (262) in a crossing mode, and the first linear sliding table (251) is fixedly connected to the first frame body (250).
9. The film tearing apparatus of claim 1, wherein: the first linear sliding table (251) is horizontally arranged, and the second linear sliding table (253) is vertically arranged.
10. The film tearing apparatus of claim 1, wherein: the rubber strip fixture plate is characterized by further comprising a first electric sliding table (260), wherein the rubber strip fixture plate (262) is connected with the first electric sliding table (260) and is driven by the first electric sliding table (260).
CN201921317792.XU 2019-08-14 2019-08-14 Film tearing device Expired - Fee Related CN210881262U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112299009A (en) * 2020-11-27 2021-02-02 苏州拓淼工业科技有限公司 Release film automatic processing equipment and method
CN113246586A (en) * 2021-05-28 2021-08-13 苏州安洁科技股份有限公司 Film tearing mechanism for thin film material
CN114803016A (en) * 2022-04-18 2022-07-29 深圳市汇创达科技股份有限公司 Light-emitting keyboard shading film staggered film tearing mechanism
CN115991324A (en) * 2023-03-24 2023-04-21 成都斯马特科技有限公司 Release paper film tearing device and method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112299009A (en) * 2020-11-27 2021-02-02 苏州拓淼工业科技有限公司 Release film automatic processing equipment and method
CN113246586A (en) * 2021-05-28 2021-08-13 苏州安洁科技股份有限公司 Film tearing mechanism for thin film material
CN114803016A (en) * 2022-04-18 2022-07-29 深圳市汇创达科技股份有限公司 Light-emitting keyboard shading film staggered film tearing mechanism
CN114803016B (en) * 2022-04-18 2024-07-02 深圳市汇创达科技股份有限公司 Staggered film tearing mechanism for shading films of luminous keyboard
CN115991324A (en) * 2023-03-24 2023-04-21 成都斯马特科技有限公司 Release paper film tearing device and method
CN115991324B (en) * 2023-03-24 2023-08-04 成都斯马特科技有限公司 Release paper film tearing device and method

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