CN105965879A - Elastic abrasive block assembly line - Google Patents
Elastic abrasive block assembly line Download PDFInfo
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- CN105965879A CN105965879A CN201610479792.4A CN201610479792A CN105965879A CN 105965879 A CN105965879 A CN 105965879A CN 201610479792 A CN201610479792 A CN 201610479792A CN 105965879 A CN105965879 A CN 105965879A
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- cylinder
- assembly line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
Abstract
The invention relates to an elastic abrasive block assembly line. The elastic abrasive block assembly line comprises an automatic assembly line and an automatic air drying press-fixing line. A conveying system of the automatic assembly line conveys abrasive block assemblies to different stations, and different kinds of assembly operation are conducted at the same time. The abrasive block assemblies are grabbed, glued, placed and assembled together by an adsorption mechanical arm of the automatic assembly line, then the abrasive block assemblies are conveyed to a press-fitting system of the automatic air drying press-fixing line through a taking-out mechanical arm of the automatic air drying press-fixing line to be pressed and fixed, the abrasive block assemblies are subjected to air drying through an air drying system of the automatic air drying press-fixing line, and finished abrasive blocks obtained after air drying are pushed out by a pushing device to fall onto a finished product skip car or a belt conveyor. According to the elastic abrasive block assembly line, the labor intensity of workers is effectively relieved, and the carrying frequency is reduced; due to assembly production of products is achieved, overstock of field products to be manufactured is reduced, and a solid foundation is laid for assembly line production; and the three-dimensional mechanical arms are adopted for assisting assembly line production, full automation is achieved, consistency is guaranteed, and the product quality is guaranteed.
Description
Technical field
The present invention relates to a kind of assembly line automatically, particularly to a kind of Elastic abrasive body assembly line.
Background technology
Along with diamond extensive application in the industrial production, diamond manufacturer increases the most therewith, and the production of diamond necessarily be unable to do without diamond grinding block and polishes diamond.At present, resin elasticity abrading block generally uses and manually assembles, and labor intensity height, inefficiency, can not produce in enormous quantities.And need the base of Elastic abrasive body, spring washer and abrasive disc to be assemblied together with substantial amounts of viscose glue when assembling Elastic abrasive body, but, glue is highly unwanted to human body.So, diamond manufacturing enterprise and diamond grinding block manufacturing enterprise, need badly now to develop a kind of new equipment or propose new method and solve above-mentioned, and reduce cost of manufacture so that it is can produce in enormous quantities.
In order to improve the packaging efficiency of diamond grinding block; the patent No. 20152049665.1; patent name: the diamond grinding block automatic assembly equipment that the Chinese invention patent of diamond grinding block automatic assembly equipment discloses a kind of simple and reasonable, Automated assembly, efficiency height, good product quality, simple to operate, labor intensity is low, but imposing the diamond grinding block automatic assembly equipment of protection described in this patent is not to assemble resin elasticity abrading block.
Summary of the invention
The present invention is directed to deficiency and defect that prior art exists, it is provided that the full automatic Elastic abrasive body assembly line that a kind of efficiency is high, simple to operate.
For achieving the above object, the technical solution adopted in the present invention is: a kind of Elastic abrasive body assembly line, line is pressed solidly including automatic assembly line and automatic air-drying, abrasive brick component is delivered on different station by the induction system of described automatic assembly line, and carry out different assembly operations simultaneously, abrasive brick component is by the crawl of the absorption mechanical hand of automatic assembly line, dip in and press solidly the extracting mechanical arm of line through described automatic air-drying after glue and placing is grouped together and deliver to automatic air-drying and press solidly the press mounting system of line and press solidly, and press solidly the air drying system of line by automatic air-drying and air-dry, finished product abrading block after Feng Ganing is released through ejecting device and is fallen into finished product truck or fall on belt feeder.
Further, described automatic assembly line includes the absorption mechanical hand being installed on the work platforms of cabinet rack, correcting unit, induction system, supplies colloid system, control system and exhaust system, described absorption machinery hands includes that chassis absorption mechanical hand, spring washer absorption mechanical hand and abrasive disc absorption mechanical hand, described spring washer absorption mechanical hand and abrasive disc absorption mechanical hand side are equipped with the glue supply box for colloid system；Described correcting unit is located on work platforms and is positioned at spring washer absorption mechanical hand side in order to correct spring washer orientation；The truck of described induction system carries described base, spring washer and module on work platforms surface along described automatic assembly line；Described control system is located in cabinet rack, and described cabinet rack top board is provided with the air exhauster of exhaust system.
Further, described absorption machinery hands include adsorbent equipment and drive that adsorbent equipment realizes up and down, front and back moving back and forth with left and right move back and forth up and down module, front and back move back and forth module and left and right moves back and forth module, described left and right moves back and forth module and is arranged on and front and back moves back and forth in module, its left end moves back and forth up and down module described in installing, described in move back and forth up and down the bottom of module described adsorbent equipment be set.
Further, described before and after move back and forth driving motor, straight line module and the actuating device that module includes being fixed in frame, described adsorbent equipment moves left and right along straight line module by driving the drive of the driving of motor and actuating device；Described straight line module includes fixed mount and is arranged on the line slideway of fixed mount both sides, and described fixed mount is arranged on work platforms, described line slideway is slidably mounted with left and right and moves back and forth module；Described move left and right module include slide unit, the slide unit cylinder that is fixed on slide unit and fix the movable stand being connected with the piston rod of slide unit cylinder, described slide unit bottom surface is provided with the chute being slidably matched with line slideway, and its end face is provided with line slide rail；Described movable stand bottom surface is provided with the slide block being slidably matched with line slide rail, and its right-hand member is provided with and moves back and forth up and down module；The described module that moves back and forth up and down includes support, drives cylinder and guidance set, described support is fixed on movable stand right-hand member, described driving cylinder and guidance set are each attached on support, the piston-rod lower end of this driving cylinder is fixing with the guide plate upper surface of adsorbent equipment to be connected, described guidance set is made up of guide pillars and bushes, described guide column sleeve is contained in guide pin bushing, and its lower end is fixing with the guide plate upper surface of adsorbent equipment to be connected.
Further, described adsorbent equipment includes vacuum cup, location-plate and guide plate, on described location-plate lower surface, described vacuum cup is installed, it is provided above described guide plate, being provided with guide post between this location-plate and guide plate, be sleeved on the fairlead outside guide post and compression spring, described compression spring is sleeved on the outside of described fairlead；Described guide post upper end is fixing connects stator, and its lower end through described guide plate and is connected with described location-plate upper surface；Described fairlead upper end is fixed on described guide plate lower surface.
Further, described correcting unit includes left and right claw gentle pawl cylinder one, two, claw is formed by connecting portion and L-shaped correction unit, L-shaped minor face is connected with connecting portion one end, the other end of described connecting portion is connected with the gas pawl cylinder one being fixed on work platforms upper surface, and left and right claw Guan Bi post-equalization portion forms " Qian " shape correcting area on work platforms；Described gas pawl cylinder two is located at below work platforms, and its gas pawl is penetrated by work platforms lower surface and stretches out work platforms upper surface, and two gas pawls of this gas pawl cylinder are vertically arranged with the long limit of L-type clamping part, and in two gas pawls, at least a gas pawl is positioned at correcting area；Described induction system includes walking rail, driving motor and the drive mechanism that truck, heater car are walked, described walking rail is fixed on work platforms along described elastic module assembly line, and described truck moves along walking rail under the driving driving motor and under the drive of drive mechanism；Described truck includes base plate, backboard, right baffle-plate and correction cylinder one, two, described base plate lower surface is provided with chute, described chute coordinates with described walking slide, described correction cylinder one is fixed on plate upper surface front end and is oppositely arranged with described backboard, described school cylinder two is fixed on the left of base plate and is oppositely arranged with described right baffle plate, and the piston rod of described correction cylinder one, two is respectively connected with baffle plate.
Further, described automatic air-drying presses solidly line and includes cabinet rack, extracting mechanical arm, induction system, press mounting system, air drying system and control system, described extracting mechanical arm is fixed on described cabinet rack, the abrading block that described automatic assembly line is completed is captured and delivers to press solidly on tool by this extracting mechanical arm by the module inlet being opened on cabinet rack side plate, position corresponding with ejecting device on the side plate of described cabinet rack is further opened with abrading block outlet, feeding plate it is fixedly connected with at module outlet, described induction system, control system and air drying system are located in described cabinet rack, described press mounting system comprises multiple stage and presses solidly tool, the described tool that presses solidly is arranged on the carrier chain of induction system；What described extracting mechanical arm included that frame, grasping mechanism and driving grasping mechanism move back and forth up and down and front and back move back and forth up and down mechanism and front and back reciprocating device, described grasping mechanism moves back and forth up and down the bottom of mechanism described in being located at, before and after described, reciprocating device is arranged in frame, described in move back and forth up and down mechanism and be located at and move up and down module.
Further, described before and after reciprocating device include rack-mounted Rodless cylinder, the piston of described Rodless cylinder is installed lower reciprocating device；The described mechanism that moves back and forth up and down includes guide rod cylinder, and the lower end of the guide rod of guide rod cylinder connects grasping mechanism；Described grasping mechanism includes left and right jaw and captures cylinder, and the described base plate of crawl cylinder is connected fixing with the lower end of the guide rod of guide rod cylinder, and the left and right gas pawl of this crawl cylinder is respectively fixedly connected with the connecting portion of left and right jaw；Described jaw is made up of L-shaped clamping part and connecting portion, and described connecting portion upper end connects with gas ZHUANLIAN, and its lower end is fixing with the long limit free end of L-shaped clamping part to be connected.
Further, described press solidly pressing plate seat that tool includes base plate, is arranged on base plate, pressing plate, pressure adjust bolt, guide rod, guide pin bushing, master connecting-rod, from connecting rod and handle, described master connecting-rod is L-shaped, its left upper part is hinged with the handlebar right-hand member of handle, its right-hand member connects described pressure-adjusting screw upper end by nut, this master connecting-rod left end lower hinge, on connecting rod base, described is hinged in the middle part of handlebar from small end, and its lower end is hinged on connecting rod base；Described pressure adjusts bolt lower end and is connected with guide rod by being located at the engaging lug of guide rod upper end, and described lower end of the guide rod is sleeved in guide pin bushing, and described guide pin bushing lower end is fixed on pressing plate upper surface center, and pressing plate seat upper surface is stretched out in its upper end；Described pressing plate is arranged on pressing plate seat by stop screw, described stop screw is positioned at the both sides of guide pin bushing and is symmetrical arranged centered by guide pin bushing centrage, threaded through pressing plate seat with pressing plate in this stop screw lower end, it is provided with limit spring between its nut and pressing plate seat upper surface, described limit spring is sleeved on outside the screw rod of stop screw, its upper end is provided with the spring washer being sleeved on screw rod, and limit spring lower end is positioned at the spring base being opened in pressing plate seat upper surface.
Further, described ejecting device includes being fixed on the air-dried release cylinder pressing solidly on the cabinet rack of line and pawling, described pawling is fixed on the piston releasing cylinder and along with the motion of cylinder piston moves left and right, this cross section pawled is in " Jiong " shape, and the forward and backward both sides that " Jiong " shape is pawled are stuck in the front and rear sides pressing solidly tool.
The invention has the beneficial effects as follows: the present invention realizes the automatic assembling of resin elasticity abrading block, specifically it is provided with induction system and absorption mechanical hand, by induction system, Elastic abrasive body assembly to be assembled is delivered to next station in order, complete the process operation of different station, realize assembling automatically, the Elastic abrasive body completing to assemble is automatically sent to the air-dried line that presses solidly by extracting mechanical arm to carry out pressing solidly, air-drying, and pressing solidly the finished product abrading block after having air-dried has feeding plate to automatically fall into finished product truck by ejecting mechanism.Assembling compared to tradition, the present invention alleviates labor strength effectively, reduces carrying；Owing to product achieves line production, thus the scene that decreases treats that goods overstock, and lays the basis of compacting for production line balance；The present invention uses three-dimensional mechanical hand to assist production line balance, it is achieved full-automatic and guarantee concordance, it is ensured that product quality.Meanwhile, the spring washer travel direction captured by spring washer absorption mechanical hand and the correction of position, possibly together with correcting unit, can be prevented spring washer to be placed on base and misplace, improve abrading block quality by the automatic assembly line of the present invention.
It addition, the automatic air-drying of the present invention presses solidly line contains press mounting system and air drying system, the module that automatic assembly line is completed can be pressed solidly, air-dry, improve abrading block quality and production efficiency.And the frame that automatic assembly line and automatic air-drying press solidly line is cabinet rack, module assembled is all carried out with pressing solidly to air-dry in relative airtight environment, workshop air will not be polluted, additionally automatic assembly line and automatic air-drying press solidly line and contain air exhauster, effectively prevent the irritative gas alternately discharged to be discharged to air in internal contamination workshop, workshop；And the feature that the present invention has simple and reasonable, Automated assembly, efficiency height, good product quality, simple to operate, labor intensity is low.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of Elastic abrasive body assembly line of the present invention；
Fig. 2 is the plan structure schematic diagram of Elastic abrasive body assembly line of the present invention；
Fig. 3 is the three dimensional structure schematic diagram of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 4 is the main TV structure schematic diagram of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 5 is the plan structure schematic diagram of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 6 is the three dimensional structure schematic diagram of the absorption mechanical hand of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 7 is the three dimensional structure schematic diagram of the correcting unit of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 8 is the three dimensional structure schematic diagram of the truck of the automatic assembly line of Elastic abrasive body assembly line of the present invention；
Fig. 9 is the three dimensional structure schematic diagram that the automatic air-drying of Elastic abrasive body assembly line of the present invention presses solidly line；
Figure 10 is the main TV structure schematic diagram that the automatic air-drying of Elastic abrasive body assembly line of the present invention presses solidly line；
Figure 11 is the left view structural representation that the automatic air-drying of Elastic abrasive body assembly line of the present invention presses solidly line；
Figure 12 is the three dimensional structure schematic diagram pressing solidly tool that the automatic air-drying of Elastic abrasive body assembly line of the present invention presses solidly line；
Figure 13 is the main TV structure schematic diagram pressing solidly tool that the automatic air-drying of Elastic abrasive body assembly line of the present invention presses solidly line；
Figure 14 is that the automatic air-drying that Elastic abrasive body of the present invention assembles presses solidly the pawl of line and removes the three dimensional structure schematic diagram of mechanical hand.
The meaning that in figure, label represents is: 100A, automatic assembly line, 200A, automatic air-drying press solidly line, 201A, extracting mechanical arm, 202A, feeding plate, 203A, reductor, 204A, motor, 205A, carrier chain, 206A, press solidly tool, 207A, sprocket wheel, 208A, ejecting device, 209A, automatic air-drying press solidly the cabinet rack of line；1, the cabinet rack of automatic assembly line, 2, abrasive disc material frame, 3, peristaltic pump, 4, spring washer material frame, 5, spring washer absorption mechanical hand, 6, truck, 7, base absorption mechanical hand, 8, base material frame, 9, correcting unit, 10, glue supply box；100, absorption mechanical hand, 101, the driving motor of absorption mechanical hand, 102, straight line module, 103, cylinder is driven, 104, the guide rod of mechanical hand is adsorbed, 105, slide unit cylinder, 106, movable stand, 107, slide unit, 108, the guide pin bushing of mechanical hand is adsorbed, 109, L-shaped fixed mount, 110, guide plate, 111, location-plate, 112, vacuum cup；2011, drag chain, 2012, Rodless cylinder, 2013, capture cylinder, 2014, gas pawl, 2015, jaw, 2061, base plate, 2062, pressing plate seat, 2063, hands handle, 2064, from connecting rod, 2065, master connecting-rod, 2066, pressure adjusts bolt, 2067, soket head cap screw, 2068, pressing plate, 2069, guide rod, 20610, guide pin bushing, 20611, stop screw, 20612, spring washer, 20613, limit spring, 601, correction cylinder one, 602, correction cylinder two, 603, backboard, 604, right baffle plate, 605, base plate, 901, claw, 902, gas pawl cylinder one, 903, gas pawl cylinder two.
Detailed description of the invention
It is noted that " spring washer " that relate in the present invention refers to the rubber mat of resin elasticity abrading block.
Below in conjunction with the accompanying drawings and the present invention is described in further detail by detailed description of the invention:
Embodiment 1: see Fig. 1 and Fig. 2, a kind of Elastic abrasive body assembly line, line is pressed solidly including automatic assembly line and automatic air-drying, abrasive brick component is delivered on different station by the induction system of described automatic assembly line, and carry out different assembly operations simultaneously, abrasive brick component is by the crawl of the absorption mechanical hand of automatic assembly line, dip in and press solidly the extracting mechanical arm of line through described automatic air-drying after glue and placing is grouped together and deliver to automatic air-drying and press solidly the press mounting system of line and press solidly, and press solidly the air drying system of line by automatic air-drying and air-dry, finished product abrading block after Feng Ganing is released through ejecting device and is fallen into finished product truck or fall on belt feeder.
Such as Fig. 3, 4, shown in 5, described automatic assembly line includes the absorption mechanical hand being installed on the work platforms of cabinet rack, correcting unit, induction system, for colloid system, control system and exhaust system, described absorption machinery hands includes that mechanical hand is adsorbed on chassis, spring washer absorption mechanical hand and abrasive disc absorption mechanical hand, described spring washer absorption mechanical hand and abrasive disc absorption mechanical hand side are equipped with the glue supply box for colloid system, shown includes glue supply pond for colloid system, glue supply box and the gumming pump being connected with control system, described gumming pump is fixed in frame, its charging aperture is connected with glue supply pond by rubber tube, the discharging opening of this gumming pump is connected with glue supply box by rubber tube, glue supply box inwall be provided with in detecting glue supply box liquid compared with the level sensing of number, this liquid level sensor is connected with the controller of control system；Described correcting unit is located on work platforms and is positioned at spring washer absorption mechanical hand side in order to correct spring washer orientation；The truck of described induction system carries described base, spring washer and module on work platforms surface along described automatic assembly line；Described control system is located in cabinet rack, and described cabinet rack top board is provided with the air exhauster of exhaust system.
The base absorption mechanical hand of the present invention, spring washer absorption mechanical hand are the most identical with operation principle with the structure of abrasive disc absorption mechanical hand, concrete structure is: see Fig. 6, described absorption machinery hands include adsorbent equipment and drive that adsorbent equipment realizes up and down, front and back moving back and forth with left and right move back and forth up and down module, front and back move back and forth module and left and right moves back and forth module, described left and right moves back and forth module and is arranged on and front and back moves back and forth in module, its left end moves back and forth up and down module described in installing, described in move back and forth up and down the bottom of module described adsorbent equipment be set.
Moving back and forth driving motor, straight line module and actuating device that module includes being fixed in frame before and after described, the drive of described adsorbent equipment driving and actuating device by driving motor moves left and right along straight line module；Described straight line module includes fixed mount and is arranged on the line slideway of fixed mount both sides, and described fixed mount is arranged on work platforms, described line slideway is slidably mounted with left and right and moves back and forth module；Described move left and right module include slide unit, the slide unit cylinder that is fixed on slide unit and fix the movable stand being connected with the piston rod of slide unit cylinder, described slide unit bottom surface is provided with the chute being slidably matched with line slideway, and its end face is provided with line slide rail；Described movable stand bottom surface is provided with the slide block being slidably matched with line slide rail, and its right-hand member is provided with and moves back and forth up and down module；The described module that moves back and forth up and down includes support, drives cylinder and guidance set, described support is fixed on movable stand right-hand member, described driving cylinder and guidance set are each attached on support, the piston-rod lower end of this driving cylinder is fixing with the guide plate upper surface of adsorbent equipment to be connected, described guidance set is made up of guide pillars and bushes, described guide column sleeve is contained in guide pin bushing, and its lower end is fixing with the guide plate upper surface of adsorbent equipment to be connected, and described guide pillars and bushes uses linear axis and linear bearing.
Described adsorbent equipment includes vacuum cup, location-plate and guide plate, on described location-plate lower surface, described vacuum cup is installed, it is provided above described guide plate, being provided with guide post between this location-plate and guide plate, be sleeved on the fairlead outside guide post and compression spring, described compression spring is sleeved on the outside of described fairlead；Described guide post upper end is fixing connects stator, and its lower end through described guide plate and is connected with described location-plate upper surface；Described fairlead upper end is fixed on described guide plate lower surface.
See Fig. 7, described correcting unit includes left and right claw gentle pawl cylinder one, two, claw is formed by connecting portion and L-shaped correction unit, L-shaped minor face is connected with connecting portion one end, the other end of described connecting portion is connected with the gas pawl cylinder one being fixed on work platforms upper surface, and left and right claw Guan Bi post-equalization portion forms " Qian " shape correcting area on work platforms；Described gas pawl cylinder two is located at below work platforms, and its gas pawl is penetrated by work platforms lower surface and stretches out work platforms upper surface, and two gas pawls of this gas pawl cylinder are vertically arranged with the long limit of L-type clamping part, and in two gas pawls, at least a gas pawl is positioned at correcting area；Described induction system includes walking rail, driving motor and the drive mechanism that truck, heater car are walked, described walking rail is fixed on work platforms along described elastic module assembly line, and described truck moves along walking rail under the driving driving motor and under the drive of drive mechanism；As shown in Figure 8, described truck includes base plate, backboard, right baffle-plate and correction cylinder one, two, described base plate lower surface is provided with chute, described chute coordinates with described walking slide, described correction cylinder one is fixed on plate upper surface front end and is oppositely arranged with described backboard, described school cylinder two is fixed on the left of base plate and is oppositely arranged with described right baffle plate, and the piston rod of described correction cylinder one, two is respectively connected with baffle plate.
Above-mentioned slide unit cylinder, driving cylinder gentle pawl cylinder one, two and correction cylinder one, two are all connected with source of the gas by trachea, above-mentioned each road trachea is equipped with electromagnetic valve, and individual road trachea is each provided in drag chain.Described control system includes that controller, electromagnetic valve and control panel and control circuit, described control panel are located at the side of cabinet rack, and control circuit is located in cabinet rack, and described controller can use PLC.
nullSee Fig. 9、10、11，Described automatic air-drying presses solidly line and includes cabinet rack、Extracting mechanical arm、Induction system、Press mounting system、Air drying system and control system，Described extracting mechanical arm is fixed on described cabinet rack，The abrading block that described automatic assembly line is completed is captured and delivers to press solidly on tool by this extracting mechanical arm by the module inlet being opened on cabinet rack side plate，It is further opened with module outlet on the side plate of described cabinet rack，Feeding plate it is fixedly connected with at module outlet，Described induction system、Control system and air drying system are located in described cabinet rack，Described press mounting system comprises multiple stage and presses solidly tool，The described tool that presses solidly is arranged on the carrier chain of induction system，Described induction system includes driving assembly and the transportation sprocket that driving pressure carrier chain rotates，Described driving assembly includes motor and speed reducer，The power input shaft of described reductor is coupled by shaft coupling with motor power output shaft，Its power output shaft is coupled with sprocket wheel by chain，Described sprocket wheel and transportation sprocket are fixed on same axis；As shown in figure 14, what described extracting mechanical arm included that frame, grasping mechanism and driving grasping mechanism move back and forth up and down and front and back move back and forth up and down mechanism and front and back reciprocating device, described grasping mechanism moves back and forth up and down the bottom of mechanism described in being located at, before and after described, reciprocating device is arranged in frame, described in move back and forth up and down mechanism and be located at and move up and down module.
Before and after described, reciprocating device includes rack-mounted Rodless cylinder, installs lower reciprocating device on the piston of described Rodless cylinder；The described mechanism that moves back and forth up and down includes guide rod cylinder, and the lower end of the guide rod of guide rod cylinder connects grasping mechanism；Described grasping mechanism includes left and right jaw and captures cylinder, and the described base plate of crawl cylinder is connected fixing with the lower end of the guide rod of guide rod cylinder, and the left and right gas pawl of this crawl cylinder is respectively fixedly connected with the connecting portion of left and right jaw；Described jaw is made up of L-shaped clamping part and connecting portion, and described connecting portion upper end connects with gas ZHUANLIAN, and its lower end is fixing with the long limit free end of L-shaped clamping part to be connected.Described noninductive cylinder, guide rod cylinder one are captured cylinder and are all connected with source of the gas by trachea, and each road trachea is equipped with electromagnetic valve.
Described press solidly pressing plate seat that tool includes base plate, is arranged on base plate, pressing plate, pressure adjust bolt, guide rod, guide pin bushing, master connecting-rod, from connecting rod and handle, the guide rod guide pin bushing pressing solidly tool uses straight line circumference and linear bearing, described master connecting-rod is L-shaped, its left upper part is hinged with the handlebar right-hand member of handle, its right-hand member connects described pressure-adjusting screw upper end by nut, this master connecting-rod left end lower hinge is on connecting rod base, described being hinged in the middle part of handlebar from small end, its lower end is hinged on connecting rod base；Described pressure adjusts bolt lower end and is connected with guide rod by being located at the engaging lug of guide rod upper end, and described lower end of the guide rod is sleeved in guide pin bushing, and described guide pin bushing lower end is fixed on pressing plate upper surface center, and pressing plate seat upper surface is stretched out in its upper end；Described pressing plate is arranged on pressing plate seat by stop screw, described stop screw is positioned at the both sides of guide pin bushing and is symmetrical arranged centered by guide pin bushing centrage, threaded through pressing plate seat with pressing plate in this stop screw lower end, it is provided with limit spring between its nut and pressing plate seat upper surface, described limit spring is sleeved on outside the screw rod of stop screw, its upper end is provided with the spring washer being sleeved on screw rod, limit spring lower end is positioned at the spring base being opened in pressing plate seat upper surface, offers the internal diameter through hole more than stop screw outer screw diameter at Sou Sou spring base bottom center.Described handle is made up of handlebar and pressing plate, described handlebar is made up of horizontally disposed horizontal segment and acclivitous tilting section, described tilting section is positioned at the left side of horizontal segment, its right-hand member is fixed with described pressing plate, the junction of this tilting section and horizontal segment and follower lever upper end thereof, platen is arranged over by air cylinder, should be fixed in frame by air cylinder.Abrading block exit is provided with the photoelectric sensor being connected with control system, and ejecting device is provided with position sensor.
As shown in Figure 12,13, described ejecting device includes being fixed on the air-dried release cylinder pressing solidly on the cabinet rack of line and pawling, described pawling is fixed on the piston releasing cylinder and along with the motion of cylinder piston moves left and right, this cross section pawled is in " Jiong " shape, and the forward and backward both sides that " Jiong " shape is pawled are stuck in and press solidly the front and rear sides of tool and make to pawl will bear against and air-dry the abrading block pressed solidly and release.
The present invention is applicable not only to resin elasticity abrading block, applies also for resin-diamond abrading block.The work process of the present invention is: after 1, Elastic abrasive body assembly line of the present invention has initialized, and base mechanical hand absorption abrading block base is placed on to be had on the truck having calibration function；
2, the truck of band correction " base " moves to spring washer station, is put on the abrading block base of truck after " crawl ", " rectification " and " dipping in glue " until spring washer mechanical hand；
3, the truck of band correction " base " and " spring washer " moves to abrasive disc station, is put on spring washer after abrasive disc machinery hand channel crosses " crawl " and " dipping in glue "；
4, after Elastic abrasive body is completed, truck navigates to extracting position, and is taken out and be placed into automatic air-drying by extracting mechanical arm and press solidly pressing solidly of line and be circulated solidification on tool；
5, the finished product abrading block after " air-dry and press solidly " completes moves to release location by ejecting device through abrading block outlet release cabinet rack with pressing solidly tool, and falls into finished product truck along feeding plate or fall on belt feeder.
Claims (10)
1. an Elastic abrasive body assembly line, line is pressed solidly including automatic assembly line and automatic air-drying, it is characterized in that: abrasive brick component is delivered on different station by the induction system of described automatic assembly line, and carry out different assembly operations simultaneously, abrasive brick component is by the crawl of the absorption mechanical hand of automatic assembly line, dip in and press solidly the extracting mechanical arm of line through described automatic air-drying after glue and placing is grouped together and deliver to automatic air-drying and press solidly the press mounting system of line and press solidly, and press solidly the air drying system of line by automatic air-drying and air-dry, finished product abrading block after Feng Ganing is released through ejecting device and is fallen into finished product truck or fall on belt feeder.
Elastic abrasive body assembly line the most according to claim 1, it is characterized in that: described automatic assembly line includes the absorption mechanical hand being installed on the work platforms of cabinet rack, correcting unit, induction system, supplies colloid system, control system and exhaust system, described absorption machinery hands includes that chassis absorption mechanical hand, spring washer absorption mechanical hand and abrasive disc absorption mechanical hand, described spring washer absorption mechanical hand and abrasive disc absorption mechanical hand side are equipped with the glue supply box for colloid system；Described correcting unit is located on work platforms and is positioned at spring washer absorption mechanical hand side in order to correct spring washer orientation；The truck of described induction system carries described base, spring washer and abrasive disc on work platforms surface along described automatic assembly line；Described control system is located in cabinet rack, and described cabinet rack top board is provided with the air exhauster of exhaust system.
Elastic abrasive body assembly line the most according to claim 2, it is characterized in that: described absorption machinery hands include adsorbent equipment and drive that adsorbent equipment realizes up and down, front and back moving back and forth with left and right move back and forth up and down module, front and back move back and forth module and left and right moves back and forth module, described left and right moves back and forth module and is arranged on and front and back moves back and forth in module, its left end moves back and forth up and down module described in installing, described in move back and forth up and down the bottom of module described adsorbent equipment be set.
Elastic abrasive body assembly line the most according to claim 3, it is characterized in that: move back and forth driving motor, straight line module and actuating device that module includes being fixed in frame before and after described, the drive of described adsorbent equipment driving and actuating device by driving motor moves left and right along straight line module；Described straight line module includes fixed mount and is arranged on the line slideway of fixed mount both sides, and described fixed mount is arranged on work platforms, described line slideway is slidably mounted with left and right and moves back and forth module；Described move left and right module include slide unit, the slide unit cylinder that is fixed on slide unit and fix the movable stand being connected with the piston rod of slide unit cylinder, described slide unit bottom surface is provided with the chute being slidably matched with line slideway, and its end face is provided with line slide rail；Described movable stand bottom surface is provided with the slide block being slidably matched with line slide rail, and its right-hand member is provided with and moves back and forth up and down module；The described module that moves back and forth up and down includes support, drives cylinder and guidance set, described support is fixed on movable stand right-hand member, described driving cylinder and guidance set are each attached on support, the piston-rod lower end of this driving cylinder is fixing with the guide plate upper surface of adsorbent equipment to be connected, described guidance set is made up of guide pillars and bushes, described guide column sleeve is contained in guide pin bushing, and its lower end is fixing with the guide plate upper surface of adsorbent equipment to be connected.
5. according to the Elastic abrasive body assembly line described in claim 3 or 4, it is characterized in that: described adsorbent equipment includes vacuum cup, location-plate and guide plate, on described location-plate lower surface, described vacuum cup is installed, it is provided above described guide plate, being provided with guide post between this location-plate and guide plate, be sleeved on the fairlead outside guide post and compression spring, described compression spring is sleeved on the outside of described fairlead；Described guide post upper end is fixing connects stator, and its lower end through described guide plate and is connected with described location-plate upper surface；Described fairlead upper end is fixed on described guide plate lower surface.
Elastic abrasive body assembly line the most according to claim 2, it is characterized in that: described correcting unit includes left and right claw gentle pawl cylinder one, two, claw is formed by connecting portion and L-shaped correction unit, L-shaped minor face is connected with connecting portion one end, the other end of described connecting portion is connected with the gas pawl cylinder one being fixed on work platforms upper surface, and left and right claw Guan Bi post-equalization portion forms " Qian " shape correcting area on work platforms；Described gas pawl cylinder two is located at below work platforms, and its gas pawl is penetrated by work platforms lower surface and stretches out work platforms upper surface, and two gas pawls of this gas pawl cylinder are vertically arranged with the long limit of L-type clamping part, and in two gas pawls, at least a gas pawl is positioned at correcting area；Described induction system includes walking rail, driving motor and the drive mechanism that truck, heater car are walked, described walking rail is fixed on work platforms along described elastic module assembly line, and described truck moves along walking rail under the driving driving motor and under the drive of drive mechanism；Described truck includes base plate, backboard, right baffle-plate and correction cylinder one, two, described base plate lower surface is provided with chute, described chute coordinates with described walking slide, described correction cylinder one is fixed on plate upper surface front end and is oppositely arranged with described backboard, described school cylinder two is fixed on the left of base plate and is oppositely arranged with described right baffle plate, and the piston rod of described correction cylinder one, two is respectively connected with baffle plate.
Elastic abrasive body assembly line the most according to claim 1, it is characterized in that: described automatic air-drying presses solidly line and includes cabinet rack, extracting mechanical arm, induction system, press mounting system, air drying system and control system, described extracting mechanical arm is fixed on described cabinet rack, the abrading block that described automatic assembly line is completed is captured and delivers to press solidly on tool by this extracting mechanical arm by the module inlet being opened on cabinet rack side plate, position corresponding with ejecting device on the side plate of described cabinet rack is further opened with abrading block outlet, feeding plate it is fixedly connected with at module outlet, described induction system, control system and air drying system are located in described cabinet rack, described press mounting system comprises multiple stage and presses solidly tool, the described tool that presses solidly is arranged on the carrier chain of induction system；What described extracting mechanical arm included that frame, grasping mechanism and driving grasping mechanism move back and forth up and down and front and back move back and forth up and down mechanism and front and back reciprocating device, described grasping mechanism moves back and forth up and down the bottom of mechanism described in being located at, before and after described, reciprocating device is arranged in frame, described in move back and forth up and down mechanism and be located at and move up and down module.
Elastic abrasive body assembly line the most according to claim 7, it is characterised in that:
Before and after described, reciprocating device includes rack-mounted Rodless cylinder, installs lower reciprocating device on the piston of described Rodless cylinder；The described mechanism that moves back and forth up and down includes guide rod cylinder, and the lower end of the guide rod of guide rod cylinder connects grasping mechanism；Described grasping mechanism includes left and right jaw and captures cylinder, and the described base plate of crawl cylinder is connected fixing with the lower end of the guide rod of guide rod cylinder, and the left and right gas pawl of this crawl cylinder is respectively fixedly connected with the connecting portion of left and right jaw；Described jaw is made up of L-shaped clamping part and connecting portion, and described connecting portion upper end connects with gas ZHUANLIAN, and its lower end is fixing with the long limit free end of L-shaped clamping part to be connected.
Elastic abrasive body assembly line the most according to claim 7, it is characterized in that: described press solidly pressing plate seat that tool includes base plate, is arranged on base plate, pressing plate, pressure adjust bolt, guide rod, guide pin bushing, master connecting-rod, from connecting rod and handle, described master connecting-rod is L-shaped, its left upper part is hinged with the handlebar right-hand member of handle, its right-hand member connects described pressure-adjusting screw upper end by nut, this master connecting-rod left end lower hinge is on connecting rod base, described being hinged in the middle part of handlebar from small end, its lower end is hinged on connecting rod base；Described pressure adjusts bolt lower end and is connected with guide rod by being located at the engaging lug of guide rod upper end, and described lower end of the guide rod is sleeved in guide pin bushing, and described guide pin bushing lower end is fixed on pressing plate upper surface center, and pressing plate seat upper surface is stretched out in its upper end；Described pressing plate is arranged on pressing plate seat by stop screw, described stop screw is positioned at the both sides of guide pin bushing and is symmetrical arranged centered by guide pin bushing centrage, threaded through pressing plate seat with pressing plate in this stop screw lower end, it is provided with limit spring between its nut and pressing plate seat upper surface, described limit spring is sleeved on outside the screw rod of stop screw, its upper end is provided with the spring washer being sleeved on screw rod, and limit spring lower end is positioned at the spring base being opened in pressing plate seat upper surface.
The most according to claim 1 press solidly tool, it is characterized in that: described ejecting device includes being fixed on the air-dried release cylinder pressing solidly on the cabinet rack of line and pawling, described pawling is fixed on the piston releasing cylinder and along with the motion of cylinder piston moves left and right, this cross section pawled is in " Jiong " shape, and the forward and backward both sides that " Jiong " shape is pawled are stuck in the front and rear sides pressing solidly tool.
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| CN107527847A (en) * | 2017-09-29 | 2017-12-29 | 苏州杰锐思自动化设备有限公司 | Diaphragm automatic assembly equipment |
| CN107618826A (en) * | 2017-09-01 | 2018-01-23 | 广州市科腾智能装备股份有限公司 | A kind of automatic material taking means for correcting for automotive upholstery base material |
| CN108994777A (en) * | 2018-08-14 | 2018-12-14 | 深圳格兰达智能装备股份有限公司 | A kind of automatic capping device and automatic capping method |
| CN114834054A (en) * | 2022-07-04 | 2022-08-02 | 福鼎市新精艺科技有限公司 | Rubber ring grabbing device of diaphragm assembling machine |
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| CN114834054A (en) * | 2022-07-04 | 2022-08-02 | 福鼎市新精艺科技有限公司 | Rubber ring grabbing device of diaphragm assembling machine |
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