CN108792108B - Full-automatic package and storage integrated intelligent integration method for cone yarn - Google Patents
Full-automatic package and storage integrated intelligent integration method for cone yarn Download PDFInfo
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- CN108792108B CN108792108B CN201810667196.8A CN201810667196A CN108792108B CN 108792108 B CN108792108 B CN 108792108B CN 201810667196 A CN201810667196 A CN 201810667196A CN 108792108 B CN108792108 B CN 108792108B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- General Factory Administration (AREA)
Abstract
The full-automatic bobbin yarn packing and storing integrated intelligent cashmere textile production technology comprises a control unit, an oiling agent centralized allocation and conveying unit, a plurality of production units and a bobbin yarn packing and storing unit, wherein each production unit comprises a carding system, a fine-yarn system and a winding and twisting system, subsystems in each production unit do not intersect with subsystems in other production units, and the control unit controls the oiling agent centralized allocation and conveying unit, the production units and the bobbin yarn packing and storing unit to produce. Compared with the prior art, the method can rapidly and correctly sort, package and store different types of yarns after the yarns are refined and produced in multiple batches, and solves the problems of manual sorting, high sorting error rate and low efficiency in the prior art.
Description
Technical Field
The field relates to cashmere textile automation production technology, in particular to automation technology for sorting, packaging and storing after the production of cone yarns is finished.
Background
At present, the whole wool spinning industry and even the whole textile spinning industry are operated in a traditional batch production processing mode, the management idea is also a traditional batch production management method, the balance configuration of the productivity of the upper and lower processes is only considered during plant design and equipment layout, but the most economical and efficient workshop logistics route is not considered, and the equipment layout is only made according to the production processing flow and the plant layout. During traditional rough wool spinning yarn processing, materials, semi-finished products and finished products all adopt a batch logistics turnover mode, so that the production line has large inventory fluctuation, the products, the semi-finished products and the raw materials flow relatively discretely, the production line is easy to jam or disjoint, the semi-finished product flow relatively discretely causes quality problems to be difficult to track and trace, the artificial quality problems are high in occupation ratio, and problem sources are difficult to find and stop. If the production line can perform single-time flow production with rhythm according to the beat, the production efficiency can be greatly improved, the workshop inventory can be reduced, the rapid low-cost operation can be realized, and the hidden trouble can be found and eliminated at any time. After the existing production is finished, the single batch of cone yarns can be directly packaged, but after the production is refined and multiple batches of secondary production, the sorting and packaging environment is completely different from the existing production mode, the multiple batches of products are simultaneously finished, the sorting and packaging difficulty is multiplied, so that a special sorting and packaging method is needed, and the different batches of products are quickly and accurately distinguished and respectively stored.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a full-automatic package and storage integrated intelligent method for cone yarns, which can rapidly and correctly sort, package and store different types of yarns after the yarns are refined and produced in multiple batches, and solves the problems of manual sorting, high sorting error rate and low efficiency in the prior art.
In order to solve the technical problems, the invention solves the technical problems by the following technical scheme that the full-automatic package and storage integrated intelligent method for the cheese comprises a control unit, an oil agent centralized allocation and conveying unit, a plurality of production units and a cheese package and storage unit, wherein each production unit comprises a carding system, a fine network system and a doubling and twisting system, a subsystem in each production unit does not intersect with subsystems in other production units, and the control unit controls the oil agent centralized allocation and conveying unit, the production units and the cheese package and storage unit to produce; the package storage unit comprises a full bobbin conveying system, a sorting system, a packaging system and an automatic storage system, wherein the full bobbin conveying system comprises a conveying belt connected to each twisting machine, the sorting system comprises a sorting area and sorting arms corresponding to each conveying belt, the packaging system comprises a packaging conveying belt, a weighing table, a packaging machine, a labeling machine and a packaging machine, and the automatic storage system comprises a warehouse and a storage conveying device; the full bobbin of yarn that the production unit finishes in the production run is transferred to the conveying belt through the full bobbin conveying system, then convey to the sorting area through the conveying belt, the control unit can obtain the real-time production state according to the feedback of the production unit, the control unit plans the position and size of the storage area of the products of different production batches in the sorting area automatically according to the production state from all production units and quantity of each production batch and carries on the dynamic regulation, the control unit controls the order that the products enter the packing system according to the factory priority of each production batch, if there are multiple production batches have the same factory priority, let the products of different production batches enter the packing system alternately according to a certain amount, if the sorting area reaches after storing the upper limit, the control unit can control the sorting arm to stop working or reduce the working rate; when the full bobbin of yarn is on the packaging system, weigh through weighing platform earlier, then mould membrane seal packing through the packaging machine, label through the labeller afterwards, the full bobbin of label of every yarn all has detailed product information and production information, and the full bobbin of a plurality of yarn of last same batch is packed the joint sealing together, transports the assigned position in warehouse through storage conveyer afterwards.
In the above technical scheme, preferably, the conveying belt comprises a through-type conveying belt and a circulating type conveying belt, the full bobbin of yarn is placed on the through-type conveying belt by the transfer mechanical arm and then conveyed to the circulating type conveying belt through the through-type conveying belt, and the full bobbin of yarn is always on the circulating type conveying belt unless being picked up by the sorting arm when being on the circulating type conveying belt.
Among the above-mentioned technical scheme, preferably, all be provided with electronic tags on the full section of thick bamboo of every yarn, be provided with electronic tags recognition device on the packaging system, all need discerning electronic tags when the full section of thick bamboo of every yarn gets into the packaging system from the letter sorting district, the packaging system just opens this full section of thick bamboo of yarn when information in the electronic tags is unanimous with the information that the packaging system received from the control unit.
In the above technical solution, preferably, the package storage unit for cone yarn further includes a problem product area, and the machine in each subsystem of the production unit recognizes the electronic tag on the full cone of yarn each time and feeds back each step to the control unit, and if a quality problem occurs, the sorting arm directly transfers the full cone of yarn to the problem product area.
The method is a sorting and storing method which is suitable for the production of new refined and large-batch cashmere yarns. The production of the invention adopts the mode of converting the traditional wool-roving pure cashmere spinning discrete processing mode into the continuous (single flow) production processing mode, namely, yarns of different batches (different specifications and models) can be produced in the same workshop at the same time, and the yarns of the same batch are required to be sorted under the condition, and are stored together.
Compared with the prior art, the method can rapidly and correctly sort, package and store different types of yarns after the yarns are refined and produced in multiple batches, and solves the problems of manual sorting, high sorting error rate and low efficiency in the prior art.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments.
The embodiment 1 discloses a continuous intelligent flexible production method for coarse and fine wool spinning, which comprises a control unit, an oil agent centralized allocation and conveying unit, a plurality of production units and a cheese packaging and storing unit. The control unit is an ERP + MES + WMS + OA integrated control system. The ERP is an enterprise resource planning system, the MES is a manufacturing enterprise production process execution management system, the WMS is a warehouse management system and an OA office automation system, and the control unit is a set of the four systems and completes full-automatic management from orders to product delivery.
Each production unit comprises a wool making system, a fine combing system and a combing and twisting system, wherein the wool making system comprises an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a wool carding machine, and the automatic wool storage bins correspond to one wool blending machine. The fine spinning and winding system comprises a ring spinning frame, an automatic winder and an automatic continuous single piece flowing device for full spinning, wherein an automatic conveying and connecting device is arranged between the automatic winder and a carding machine, and single piece or whole winding transmission of a thick yarn rod is realized. The winding and twisting system comprises a bobbin winder, a doubling machine and a twisting machine, and the bobbin winder, the doubling machine and the doubling machine adopt single-drum one-by-one conveying devices on an air track. Subsystems in each production unit do not intersect with subsystems in other production units, namely each production unit is an independent production set. The oil agent centralized blending and conveying unit comprises a plurality of liquid storage tanks, a blending tank, a conveying tank and a conveying system, wherein the conveying tank is communicated with all the production units and each automatic wool storage bin of the wool carding system through the conveying system. The package storage unit for the cone yarns comprises a full-cone conveying system, a sorting system, a packaging system and an automatic storage system, wherein the full-cone conveying system comprises a conveying belt connected to each twisting machine, the sorting system comprises a sorting area and sorting arms corresponding to each conveying belt, the packaging system comprises a packaging conveying belt, a weighing platform, a packaging machine, a labeling machine and a packaging machine, and the automatic storage system comprises a warehouse and a storage conveying device. The control unit controls the oil agent centralized allocation and conveying unit, the production unit and the cone yarn packaging and storing unit to produce.
Generally speaking, a workshop comprises 10 to 20 production units, an oil agent centralized allocation and delivery unit and a plurality of cone yarn package storage units, a control unit can be shared by the whole plant, and all production equipment is in one room. The equipment in each production unit can be miniaturized textile equipment, a plurality of production units can be produced together when large-batch products are met, and one production unit can be used for producing individually when small-batch products are met. Generally, the number of spindles in a ring spinning frame in a production unit is between 30 spindles and 50 spindles, and other devices are matched according to the ring spinning frame.
The control unit receives the production task and prepares for production, and starts to monitor the raw materials from the beginning, in order to achieve the purpose of rapid turnover, the invention adopts the mode of raw material to product production, a raw material warehouse is not set, and the same batch of raw materials are produced in one batch under the condition that the raw materials are not complete, and then the batch is delivered out of a factory, thereby reducing the inventory cost and pressure.
The control unit decomposes the production task and the production parameters according to the yarn finished product requirement, divides the yarns required by the same yarn finished product into the same production batch and then assigns the production units to produce according to the corresponding production parameters, the yarns of the same production batch can be produced by a plurality of production units simultaneously, the plurality of production units can also produce the yarns of different production batches simultaneously, the control unit does not need to change or plug other production batches into the production units with the production task, and the production units can carry out the next production only after the current task is completed. Therefore, all production units of large-batch products can be produced completely, and part production units can be produced when small-batch products are produced, so that the problems that the existing wool spinning production cannot be flexibly produced, and the large production capacity is wasted due to the fact that all the production units need to be started when small-batch products are produced are solved.
After the control unit acquires a production batch, an instruction is sent to the oil agent centralized blending and conveying unit according to production parameter requirements, the oil agent centralized blending and conveying unit conveys raw materials in different liquid storage tanks to the blending tank quantitatively according to the instruction to blend crude oil, after blending of the crude oil is finished, the crude oil is conveyed to the conveying tank, and then the crude oil is conveyed to the corresponding automatic crude oil storage bin by the conveying tank. The oil agent centralized blending and conveying unit further comprises an external tank, the external tank is directly connected with the blending tank, and the external tank holds blending raw materials which are not commonly used according to needs. When yarns of different production batches need to be produced simultaneously, the control unit arranges the blending sequence of the different batches and the crude oil according to the time required for wool neutralization in production parameters and the priority degree of production. The centralized oil preparation allocation and conveying units can perform sequential allocation when multiple batches of different products need to be produced together, and adjustment is performed according to the needs, the mixing time and the raw material warehousing time, so that all production units can be started on time, and the waste of capacity is avoided. The oil agent centralized blending and conveying unit is provided with a plurality of liquid storage tanks, blending of the crude oil can be carried out in real time, and external chemicals can be injected through the external tank when special crude oil is encountered.
Automatic connecting devices are arranged among the wool combing system, the fine-twisting system and the winding and twisting system, so that the whole production unit is integrated and automated, the automatic conveying and connecting devices between the wool combing system and the fine-twisting system comprise automatic conveying rails and transparent three-dimensional yarn storehouses arranged at the head of a wool combing machine, the transparent three-dimensional yarn storehouses are connected with a yarn feeding area of a ring spinning frame through the automatic conveying rails, the transparent three-dimensional yarn storehouses are placed at the head of the ring spinning frame according to a fixed sequence after the wool combing machine is mechanically doffed, and then roving rods are automatically conveyed to the yarn feeding area of a spinning frame through the automatic conveying rails. Each step is fed back to the control unit in the production process of the production unit, so that the control unit can trace the whole production process. In the method, quality management can trace back each bobbin, in actual production, the electronic tag is attached to the full bobbin of each bobbin, the machine can identify the electronic tag of the full bobbin of each yarn in each production step and feed back the electronic tag, so that the control unit can obtain the whole production process of the full bobbin of each yarn, and the quality of each product in each step can be finely managed.
The full bobbin of yarn that production unit finished in the production process shifts to the transportation belt through full bobbin conveying system, then carries the letter sorting district through the transportation belt, twines and twists with fingers the system in the twisting machine afterbody and be provided with the transfer arm, places the full bobbin of yarn after the twisting machine doffs on the transportation belt through transferring the arm automation. The conveying belt comprises a straight-through conveying belt and a circulating conveying belt, the full yarn barrel is placed on the straight-through conveying belt by the transfer mechanical arm and then conveyed to the circulating conveying belt through the straight-through conveying belt, and the full yarn barrel is always on the circulating conveying belt unless being picked up by the sorting arm when being on the circulating conveying belt. The control unit can obtain real-time production states according to feedback of the production units, automatically plans the positions and sizes of storage areas of products of different production batches in the sorting area according to the production states from all the production units in the number of each production batch and dynamically adjusts the positions and sizes, controls the sequence of the products entering the packing system according to the factory priority of each production batch, alternately allows the products of different production batches to enter the packing system according to a certain amount if a plurality of production batches have the same factory priority, and can control the sorting arm to stop working or reduce the working rate if the sorting area reaches the upper storage limit. The packing system is provided with an electronic tag identification device, when each full yarn bobbin enters the packing system from the sorting area, the electronic tag is required to be identified, and when the information in the electronic tag is consistent with the information received by the packing system from the control unit, the packing system opens the full yarn bobbin. When the full bobbin of yarn is on the packaging system, weigh through weighing platform earlier, then mould membrane seal packing through the packaging machine, label through the labeller afterwards, the full bobbin of label of every yarn all has detailed product information and production information, and the full bobbin of a plurality of yarn of last same batch is packed the joint sealing together, transports the assigned position in warehouse through storage conveyer afterwards. The package storage unit of the cone yarn also comprises a problem product area, machines in all subsystems of the production unit can recognize the electronic tags on the full cone of yarn each time and feed back each step to the control unit, and if quality problems occur, the sorting arm directly transfers the full cone of yarn to the problem product area.
The whole production system is automatically operated, and the automation from the storage of raw materials to the delivery of products is remote, so that human errors are reduced as much as possible. The method is characterized in that a plurality of production units with small production capacity are adopted, different production capacity collocation can be carried out according to production requirements in actual production, and the aims of unification of logistics and information flow, high turnover and zero inventory are fulfilled, so that the method is more sensitively suitable for small-variety, diversified and personalized market selling modes, and can quickly respond, sensitively sense and quickly make decisions on the market.
Claims (4)
1. A full-automatic package and storage integrated intelligent integration method for cone yarns is characterized by comprising a control unit, an oiling agent centralized allocation and conveying unit, a plurality of production units and a cone yarn package storage unit, wherein each production unit comprises a carding system, a fine network system and a network and twisting system;
the package storage unit comprises a full bobbin conveying system, a sorting system, a packaging system and an automatic storage system, wherein the full bobbin conveying system comprises a conveying belt connected to each twisting machine, the sorting system comprises a sorting area and sorting arms corresponding to each conveying belt, the packaging system comprises a packaging conveying belt, a weighing table, a packaging machine, a labeling machine and a packaging machine, and the automatic storage system comprises a warehouse and a storage conveying device;
the full bobbin of yarn that the production unit finishes in the production run is transferred to the conveying belt through the full bobbin conveying system, then convey to the sorting area through the conveying belt, the control unit can obtain the real-time production state according to the feedback of the production unit, the control unit plans the position and size of the storage area of the products of different production batches in the sorting area automatically according to the production state from all production units and quantity of each production batch and carries on the dynamic regulation, the control unit controls the order that the products enter the packing system according to the factory priority of each production batch, if there are multiple production batches have the same factory priority, let the products of different production batches enter the packing system alternately according to a certain amount, if the sorting area reaches after storing the upper limit, the control unit can control the sorting arm to stop working or reduce the working rate;
when the full bobbin of yarn is on the packaging system, weigh through weighing platform earlier, then mould membrane seal packing through the packaging machine, label through the labeller afterwards, the full bobbin of label of every yarn all has detailed product information and production information, and the full bobbin of a plurality of yarn of last same batch is packed the joint sealing together, transports the assigned position in warehouse through storage conveyer afterwards.
2. The fully-automatic integrated intelligent package and storage method for the cheese as claimed in claim 1, wherein the transportation belt comprises a straight-through transportation belt and a circulating transportation belt, the full bobbin of the yarn is placed on the straight-through transportation belt by the transfer mechanical arm and then is transported to the circulating transportation belt through the straight-through transportation belt, and the full bobbin of the yarn is always on the circulating transportation belt unless being picked up by the sorting arm when being on the circulating transportation belt.
3. The fully-automatic package and storage integrated intelligent integration method for the cheese as claimed in claim 1, wherein each full bobbin of the yarn is provided with an electronic tag, the packing system is provided with an electronic tag identification device, the electronic tag is required to be identified when each full bobbin of the yarn enters the packing system from the sorting area, and the packing system is opened for the full bobbin of the yarn when information in the electronic tag is consistent with information received by the packing system from the control unit.
4. The fully automatic package and storage integrated intelligent integrated method for the cheese as claimed in claim 3, wherein the package and storage unit for the cheese further comprises a problem product area, the machine in each subsystem of the production unit recognizes the electronic tag on the full bobbin of the yarn each time and feeds back each step to the control unit, and if a quality problem occurs, the sorting arm directly transfers the full bobbin of the yarn to the problem product area.
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| CN201810667196.8A CN108792108B (en) | 2018-06-26 | 2018-06-26 | Full-automatic package and storage integrated intelligent integration method for cone yarn |
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| CN201810667196.8A CN108792108B (en) | 2018-06-26 | 2018-06-26 | Full-automatic package and storage integrated intelligent integration method for cone yarn |
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| CN108792108B true CN108792108B (en) | 2020-06-05 |
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| CN109726971A (en) * | 2019-03-13 | 2019-05-07 | 广州南信信息科技有限公司 | A kind of yarn picking stock preparation system and yarn picking are got ready the goods method |
| CN110171745A (en) * | 2019-06-14 | 2019-08-27 | 无锡旭洲智能科技有限公司 | Take-up winding falls a system automatically |
| CN113917913A (en) * | 2020-07-08 | 2022-01-11 | 北京众仁智杰科技发展有限公司 | Automatic navigation barrel and navigation control system and method thereof |
| CN111893609B (en) * | 2020-07-17 | 2021-11-02 | 康赛妮集团有限公司 | Flexible production system of circulating type carding wool spinning |
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| DE10142976A1 (en) * | 2001-09-01 | 2003-03-20 | Rieter Ingolstadt Spinnerei | Control of textile plant with several multi-position machines and service units involves communication of control parameters between memory devices |
| CN104090530A (en) * | 2013-11-05 | 2014-10-08 | 青岛宏大纺织机械有限责任公司 | Blowing carding intelligent remote control system and control method thereof |
| CN105629918A (en) * | 2014-11-07 | 2016-06-01 | 西安越度机电科技有限公司 | Twisting frame and spinning workshop monitoring system |
| CN104536408B (en) * | 2014-12-18 | 2017-04-12 | 江苏工程职业技术学院 | Handheld type yarn technology optimizing device and work process thereof |
| DE102015012214A1 (en) * | 2015-09-17 | 2017-03-23 | Saurer Germany Gmbh & Co. Kg | A method of adjusting a factory design of an open end rotor spinning machine that concerns a yarn lot production |
| CN206395025U (en) * | 2016-12-30 | 2017-08-11 | 广州寅源自动化科技有限公司 | Fully-automatic packaging line |
| CN207115173U (en) * | 2017-06-26 | 2018-03-16 | 江苏丹毛纺织股份有限公司 | Textile manufacturing managing device and system |
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Denomination of invention: An intelligent integration method for full-automatic packaging and storage of barrel yarn Effective date of registration: 20210917 Granted publication date: 20200605 Pledgee: Bank of Ningbo Co.,Ltd. Jiangbei sub branch Pledgor: CONSINEE GROUP Co.,Ltd. Registration number: Y2021330001638 |