CN111311160A - Intelligent operation method for automobile part warehouse - Google Patents

Intelligent operation method for automobile part warehouse Download PDF

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Publication number
CN111311160A
CN111311160A CN202010181592.7A CN202010181592A CN111311160A CN 111311160 A CN111311160 A CN 111311160A CN 202010181592 A CN202010181592 A CN 202010181592A CN 111311160 A CN111311160 A CN 111311160A
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management system
warehousing
warehouse
goods
inventory
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杨朋飞
高翔
李想
陈亮
严晨曦
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Changan Minsheng Apll Logistics Co ltd
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Changan Minsheng Apll Logistics Co ltd
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875Itemisation or classification of parts, supplies or services, e.g. bill of materials

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Abstract

The invention discloses an intelligent operation method of an automobile part warehouse, which comprises the following steps: the main data docking process is a process for the warehousing management system to capture material card information sent to the middle database by the upper layer system in real time or import the material card information through manual forms; the warehousing process comprises an automatic warehousing mode and a workbench circulating warehousing mode, and goods are put on shelves and warehoused; the ex-warehouse process comprises an order ex-warehouse process of an upper system and an order ex-warehouse process of a warehouse management system; the tallying process is used for the warehousing management system to recommend the combinable shelves according to the loading rate and tally the corresponding shelves; the inventory process is used for the warehouse management system to create inventory vouchers according to different attributes of the parts, and inventory is checked and modified. The remarkable effects are as follows: seamless butt joint of a real object and a system is achieved, manual judgment is not needed in the whole process, the probability of errors caused by human factors is reduced to zero, and accurate management of a storehouse is achieved.

Description

Intelligent operation method for automobile part warehouse
Technical Field
The invention relates to the technical field of warehousing intelligent management operation management, in particular to an intelligent operation method for an automobile part warehouse.
Background
In the field of automobile part storage, the stock space utilization rate, the stock ready-to-go rate and the first-in first-out are very critical indexes. At present, a mature warehouse management system (IWMS) is available, but the connection between the system and a real object is completed by staff, and a plurality of uncontrollable factors exist in the middle of the system, so that the phenomena of misplacement, inventory difference, low first-in first-out accuracy and the like are easily caused. Therefore, the replacement of the connection between the system and the real object can eliminate the uncontrollable factors and become a common appeal in the field of automobile part storage.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an intelligent operation method for an automobile part warehouse, which realizes seamless butt joint of a real object and a system, and the whole process does not need manual judgment, so that the error probability caused by human factors is reduced to zero, and the accurate management of the warehouse is realized.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the key point of the intelligent operation method for the automobile part warehouse is as follows: the method comprises a main data docking flow, a warehousing flow, a delivery flow, a tally flow and an inventory flow, wherein:
the main data docking process is that the warehousing management system captures material card information sent to the middle database by the upper layer system in real time or introduces the material card information by an artificial table, and automatically rejects repeated data;
the warehousing process comprises an automatic warehousing mode and a workbench circulating warehousing mode, the warehousing management system sends an instruction to the equipment scheduling management system, and the intelligent transport vehicle is controlled to complete goods loading and warehousing;
the ex-warehouse process comprises an upper-layer system order ex-warehouse process and a warehousing management system order ex-warehouse process, wherein the warehousing management system order ex-warehouse process comprises the following specific steps:
step S1, the upper system sends out the warehouse order to the warehouse management system or creates the warehouse order manually;
step S2, the warehousing management system distributes sorting tasks according to the sequence or priority of the creation time of the delivery list;
step S3, after the picking task is issued, the equipment scheduling management system judges whether the parts on the goods shelves in the allocated picking task meet the requirements of whole-support delivery, if so, the equipment scheduling management system schedules the intelligent transport vehicle to carry the corresponding goods shelves to the whole-support delivery site, and the operator scans all goods by using the PDA to complete the delivery operation and releases the goods shelves; otherwise, the intelligent transport vehicle is dispatched to bear the corresponding goods shelf to the delivery station, the working platform interface jumps to a goods picking interface, and an operator picks goods at the corresponding bin position according to the prompt of the working platform interface to finish picking;
step S4, after goods picking of the goods shelves is completed and the operator confirms, the warehousing management system deducts the stock, and the equipment scheduling management system schedules the intelligent carrier to carry the goods shelves to return;
the goods sorting process is used for recommending the foldable goods shelves by the warehouse management system according to the loading rate, the corresponding goods shelves are carried to the goods sorting workstation by the intelligent carrier, the relation between the material card and the goods shelves is automatically unbound, and an operator uses the PDA to scan and bind the goods shelves again for warehousing and releases empty warehouse positions;
the inventory process is used for the warehouse management system to create inventory vouchers according to different attributes of the parts and to check and modify inventory.
Further, the automatic warehousing mode comprises the following specific steps:
step A1, an operator scans and obtains material card information by using a PDA (personal digital assistant), obtains the type and quantity information of materials, selects the warehousing type and the material type, scans the goods shelf bin position and binds;
step A2, after the PDA confirms, the warehousing management system creates warehousing documents after scanning binding;
a3, the equipment scheduling management system schedules the intelligent carrier to carry the goods shelf to return to the storage location according to the warehousing documents;
and step A4, after the shelves are put in storage, the storage management system updates the storage, and the equipment scheduling management system automatically schedules the intelligent carrier to replenish the empty single-layer shelves to the storage point.
Further, the specific steps of the workbench circulation warehousing mode are as follows:
b1, selecting a shelf type by the workbench to start duty;
b2, the equipment scheduling management system schedules the intelligent carrier to carry the shelves with corresponding types and number to the workbench;
wherein the scheduling logic of the shelf is as follows: the multi-layer shelf searches for the shelf with the least empty positions; the single-layer shelf searches for empty storage shelves, and if the full warehouse has no empty single-layer shelf, the shelf with the smallest volume on the single-layer shelf is searched;
step B3, the operator uses the PDA to scan and obtain the material card information, and the warehousing management system creates warehousing documents according to the material card information;
and step B4, the equipment scheduling management system schedules the intelligent carrier to carry the shelf to return to the storage position according to the warehousing documents, and the warehousing management system updates the inventory.
Further, the material card information includes, but is not limited to, two-dimensional code, material number, material description, lot, quantity, supplier, packaging code.
Further, the tallying process comprises the following specific steps:
step C1, according to the layout, 2 tallying workstations are arranged on site, and each tallying workstation comprises 4 storage positions;
c2, the warehouse management system carries out updating according to the actual loading rate of the goods shelf, and the warehouse management system sorts according to the sequence of the loading rate from small to large;
step C3, manually creating and initiating a tallying task through the warehousing management system;
c4, the intelligent carrier delivers the goods shelf to a goods handling area, the goods shelf is put down, the intelligent carrier executes other tasks, and the goods shelf material information is automatically unbound;
c5, manually sorting the tallies according to the loading conditions of the goods shelves of the tally workstation;
step C6, after finishing the tally arrangement manually, operating the PDA terminal, scanning the bin codes on all the shelves in sequence, scanning the material cards in sequence, and then binding again for warehousing;
step C7, after finishing tallying, manually clicking on the PDA to confirm, and automatically judging the inventory data before and after tallying by the system, if the difference exists, prompting on the PDA, manually confirming and checking, and after the missed material scanning is compensated and cleaned;
and step C8, when the tallying task is finished, the equipment scheduling management system schedules the AGV to carry the shelf to return.
Further, the inventory process includes the following specific steps:
d1, the warehousing management system creates an inventory voucher according to the inventory and creates an inventory voucher according to the goods shelf;
d2, after the creation of the inventory voucher is completed, starting inventory by warehouse management personnel, and locking the inventory voucher for the inventory after the inventory is started;
d3, selecting an inventory voucher to be inventory by an operator on the workbench, and scheduling the intelligent carrier to carry the corresponding goods shelf to the workbench by the equipment scheduling management system;
d4, scanning the material cards on a checking interface to check, and adjusting the quantity of the storage management systems according to the quantity of the material cards;
and D5, updating the inventory by the warehousing management system.
The invention has the following remarkable effects:
1. automation of the storage location: the original fixed storage position is changed into the movable storage position, and the storage rate of the storehouse is improved.
2. Site compatibility: one station can be compatible with a plurality of functions, and can carry out the operation of each link business, thereby increasing the flexibility of the workstation.
3. The operation is simplified: all the links are prompted by the system without being judged by personnel, and all the links are monitored, so that quality problems such as debugging and picking, missing picking and the like are solved.
Drawings
FIG. 1 is a flow diagram of an automated warehousing mode described in the present disclosure;
FIG. 2 is a flow chart of the cyclic warehousing mode of the workstation in the present invention;
FIG. 3 is a flow chart of the ex-warehouse process in the present invention.
Detailed Description
The following provides a more detailed description of the embodiments and the operation of the present invention with reference to the accompanying drawings.
The invention adds a device scheduling management system and a carrying robot on the basis of a storage management system, takes the storage management system as a brain for operating an automobile part storage warehouse, takes the device scheduling system as a neural hub and takes the carrying robot as an executing mechanism, and realizes the intelligent operation of the automobile part warehouse.
Warehouse Management System (IWMS): managing the account of the warehouse and recording the inventory information of the parts; the storage position is distributed, the storage position is distributed according to the cold and hot degrees used by the parts, and the storage position freedom is realized; first-in first-out management, wherein specific batch information is established according to the warehousing time of the parts, and the parts are strictly distributed according to batches during picking; and document management, namely processing the in-out warehouse documents issued by the production workshop, wherein the in-out warehouse documents comprise stock distribution, document sorting, document screening and task issuing.
Device scheduling management system (RCS): the management of an intelligent transport vehicle (AGV) is realized, and the intelligent transport vehicle is dispatched to execute tasks; and (4) route planning, namely planning a driving path, traffic control and mutual avoidance of intelligent transportation workshops for the intelligent transportation vehicles.
Specifically, the method comprises the following steps:
the intelligent operation method of the automobile part warehouse comprises a main data docking process, a warehousing process, a delivery process, a tallying process and an inventory process, wherein the main data docking process comprises the following steps:
the main data docking process is that the warehouse management system screens according to specific fields during real-time grabbing, repeated grabbing is avoided, and the data simultaneously support manual transmission in a form import mode. The two modes can be carried out simultaneously, and when the captured and imported data are repeated, the repeated data are automatically removed;
warehousing process:
the warehousing process divides warehousing into an offline warehousing mode and a workbench circulating warehousing mode according to the incoming goods attribute, and the warehousing management system sends an instruction to the equipment scheduling management system to control the intelligent carrier to finish the goods loading and warehousing;
as shown in fig. 1, the specific steps of the automated warehousing mode are as follows:
a1, an operator scans and obtains material card information by using a PDA (personal digital assistant), obtains the type and quantity information of materials, selects a warehousing type and a material type, scans a goods shelf bin, binds and supports multiple materials to be put on the shelf to the same bin;
the material card information is read from the intermediate system by IWMS (warehouse management system) at regular time, and comprises the following information: two-dimensional codes, material numbers, material descriptions, batches, quantities, suppliers, packaging codes, and the like;
step A2, after the PDA confirms, the warehousing management system creates warehousing documents after scanning binding;
a3, the equipment scheduling management system schedules the intelligent carrier to carry the goods shelf to return to the storage location according to the warehousing documents;
and step A4, after the shelves are put in storage, the storage management system updates the storage, and the equipment scheduling management system automatically schedules the intelligent carrier to replenish the empty single-layer shelves to the storage point.
As shown in fig. 2, the specific steps of the circular-warehouse mode of the workbench are as follows:
b1, selecting a shelf type by the workbench to start duty;
b2, the equipment scheduling management system schedules the intelligent carrier to carry the shelves with corresponding types and number to the workbench;
wherein, the circulating warehousing shelf scheduling logic is as follows: the multi-layer shelf searches for the shelf with the least empty positions; the single-layer shelf searches for empty storage shelves, and if the full warehouse has no empty single-layer shelf, the shelf with the smallest volume on the single-layer shelf is searched;
and (4) warehousing strategy: the multilayer shelf does not allow multiple materials in the same bin to be mixed;
b3, the operator uses PDA to scan and obtain the material card information, and the screen displays the material number, material description, quantity, material box number, supplier information; the warehousing management system creates warehousing documents according to the material card information;
in the process, after all the positions of the selectable storage type (ordinary storage/returned storage) and the selectable material type (ordinary/trial loading) shelf are put on shelves, clicking to execute, the AGV carries the shelf to return to the storage, the IWMS updates the stock, and if the returned storage is marked as returned stock (preferentially discharged), the type (trial loading/ordinary) of the material to be marked in the stock is defaulted to be ordinary. When the special stock is put in storage, the stock mark (trial installation and material return) is marked, and the last-time storage mark is reserved by the workbench. The quantity of the material boxes and the warehousing time need to be recorded in the inventory, and the returning time needs to be displayed for returning parts and needs to be reflected in the inventory list.
Due to the existence of part of special-shaped parts, the single storage space of the multilayer shelf can not be stored, so that the function of locking the storage space is required to be provided on an upper shelf interface; when the rack is put on, if the single bin can not be put down, the next bin is locked, and when the stock of the rack bin is emptied, the locking bin is automatically released;
and step B4, the equipment scheduling management system schedules the intelligent transport vehicle to finish goods loading according to the warehousing documents, after all goods are loaded, the equipment scheduling management system selects to finish the work, the intelligent transport vehicle (AGV) transports the goods shelf to return to the warehouse location, and the warehousing management system updates the inventory.
When the goods shelf circularly warehousing work station carries out warehousing tasks, if parts on the goods shelf are hit by the ex-warehousing tasks, the warehousing interface needs to prompt the goods shelf to have the ex-warehousing tasks, so that the goods shelf is released in time to execute the picking tasks.
And (3) ex-warehouse process:
the ex-warehouse process comprises an upper-layer system order ex-warehouse process and a warehousing management system order ex-warehouse process, the ex-warehouse process comprises a whole-tray ex-warehouse mode and a whole-box ex-warehouse mode, when the number of parts on a tray meets the requirement of the whole tray ex-warehouse and is the part of a specified whole tray ex-warehouse, the whole tray ex-warehouse mode is distributed to be a whole-tray ex-warehouse mode, the whole tray of the part is carried to a whole-tray ex-warehouse station when the whole tray ex-warehouse is finished, corresponding materials under a forklift fork are utilized, a PDA is utilized to scan the goods, the inventory is deducted, clicking execution is carried out, the whole-tray ex-warehouse mode is an off-line mode.
The warehouse management system order delivery process is shown in fig. 3, and the specific steps are as follows:
step S1, the upper system issues the delivery order to the warehouse management system or creates the delivery order manually, which includes the following information: order, order line item, production line, document type (ERP, created manually), priority, material type (normal/trial), material number, quantity, creator, creation time, etc.;
and (4) triggering the picking task according to the order of document creation under the normal condition of all documents, and continuously executing picking (automatic order dispatching). If special conditions occur, the warehouse operator selects the delivery order to be executed on the workbench (the order selection interface needs to display whether the goods are out of stock). The upper system creates picking instructions according to different feeding areas, picking workstations set the instructions for picking one or more areas, and the number of simultaneously pickable instructions of each workstation can be set in the IWMS system.
Inventory allocation logic: ERP order inventory only distributes common inventory (trial-assembled parts are selected in a manual order creating mode, and an IWMS system can select whether to select the trial-assembled parts or not when selecting an order and importing the order);
first-out return stock; first-in first-out strictly according to the stock storage date; and supporting partial delivery (delivering out of stock according to the existing stock when the order is short, and scheduling the poor parts to be delivered out of the stock at the first time after the order is available), wherein the poor parts are converted into a suspension state, a picking task is triggered at the first time after the partial parts are detected to be delivered, and the suspension order can be manually intervened to close the order. The suspended orders need to have an automatic merging function, that is, the suspended orders are automatically merged according to different feeding areas (including the number of parts, types and the like) at fixed time intervals (the time intervals can be set), the suspended orders can be exported in batches, and the exported data comprises material numbers, order time, the suspended numbers, corresponding feeding areas and the like.
Step S2, the warehousing management system distributes sorting tasks according to the sequence or priority of the creation time of the delivery list;
step S3, after the picking task is issued, the equipment scheduling management system judges whether the parts on the goods shelf in the allocated picking task meet the whole-pallet delivery (namely all the parts on the goods shelf are allocated to the picking task and all the parts on the goods shelf are the parts for designating the whole-pallet delivery), if the parts meet the whole-pallet delivery, the intelligent carrier is scheduled to carry the corresponding goods shelf to the whole-pallet delivery station, and the operator uses the PDA to scan all the goods to complete the delivery operation and release the goods shelf; otherwise, the intelligent transport vehicle is dispatched to bear the corresponding goods shelf to the delivery station, the working platform interface jumps to a goods picking interface, and an operator picks goods at the corresponding bin position according to the prompt of the working platform interface to finish picking;
when the whole box is picked, the goods shelf arrives at the bin position, the interface of the workbench jumps to a goods picking interface, an operator picks goods at the corresponding bin position according to the prompt of the interface of the workbench, scans the material card and takes out the material and quantity information; the system automatically checks the scanned SKUs and accumulates the scanned quantity;
step S4, after goods picking of the goods shelves is completed and the operator confirms, the warehousing management system deducts the stock, and the equipment scheduling management system schedules the intelligent carrier to carry the goods shelves to return;
it should be noted that:
1. if the number of the super-picking is larger than the number to be received, delivering goods according to the scanning number; (only same-bin superdistribution is allowed).
2. The whole box is delivered, and the box is not removed when the box is taken out of the warehouse.
3. And on the first-in first-out principle, all parts need to be sorted according to the first-in first-out principle.
And (4) a tallying process:
the goods sorting process is used for recommending the foldable goods shelves by the warehouse management system according to the loading rate, the corresponding goods shelves are carried to the goods sorting workstation by the intelligent carrier, the relation between the material card and the goods shelves is automatically unbound, and an operator uses the PDA to scan and bind the goods shelves again for warehousing and releases empty warehouse positions;
the method comprises the following specific steps:
step C1, according to the layout, 2 tallying workstations are arranged on site, and each tallying workstation comprises 4 storage positions;
c2, the warehouse management system carries out updating according to the actual loading rate of the goods shelf, and the warehouse management system sorts according to the sequence of the loading rate from small to large;
step C3, manually creating and initiating a tallying task through the warehousing management system;
c4, the intelligent carrier delivers the goods shelf to a goods handling area, the goods shelf is put down, the intelligent carrier executes other tasks, and the goods shelf material information is automatically unbound;
c5, manually sorting the tallies according to the loading conditions of the goods shelves of the tally workstation;
step C6, after finishing the tally arrangement manually, operating the PDA terminal, scanning the bin codes on all the shelves in sequence, scanning the material cards in sequence, and then binding again for warehousing;
step C7, after finishing tallying, manually clicking on the PDA to confirm, and automatically judging the inventory data before and after tallying by the system, if the difference exists, prompting on the PDA, manually confirming and checking, and after the missed material scanning is compensated and cleaned;
and step C8, when the tallying task is finished, the equipment scheduling management system schedules the AGV to carry the shelf to return.
Checking flow:
the inventory process is used for the warehouse management system to establish inventory vouchers according to different attributes of parts and check and modify inventory, and comprises the following specific steps:
d1, the warehousing management system creates an inventory voucher according to the inventory and creates an inventory voucher according to the goods shelf;
d2, after the creation of the inventory voucher is completed, starting inventory by warehouse management personnel, and locking the inventory voucher for the inventory after the inventory is started;
d3, selecting an inventory voucher to be inventory by an operator on the workbench, and scheduling the intelligent carrier to carry the corresponding goods shelf to the workbench by the equipment scheduling management system;
d4, scanning the material cards on a checking interface to check, and adjusting the quantity of the storage management systems according to the quantity of the material cards;
and D5, updating the inventory by the warehousing management system.
The method can be used for storage and warehouse operation of all the box parts, and 3 parts are 100% in warehouse management: the stock is 100% accurate, the stock position is 100% utilized, the parts are 100% first in and first out, and a 'fool' type operation mode, unmanned homing and distribution are realized in an operation link. Seamless butt joint of the material object and the warehouse management system is achieved, manual judgment is not needed in the whole process, the probability of errors caused by human factors is reduced to zero, and accurate warehouse management is achieved.
The technical solution provided by the present invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (6)

1. A method for intelligent operation of an automobile part warehouse is characterized by comprising the following steps: the method comprises a main data docking flow, a warehousing flow, a delivery flow, a tally flow and an inventory flow, wherein:
the main data docking process is that the warehousing management system captures material card information sent to the middle database by the upper layer system in real time or introduces the material card information by an artificial table, and automatically rejects repeated data;
the warehousing process comprises an automatic warehousing mode and a workbench circulating warehousing mode, the warehousing management system sends an instruction to the equipment scheduling management system, and the intelligent transport vehicle is controlled to complete goods loading and warehousing;
the ex-warehouse process comprises an upper-layer system order ex-warehouse process and a warehousing management system order ex-warehouse process, wherein the warehousing management system order ex-warehouse process comprises the following specific steps:
step S1, the upper system sends out the warehouse order to the warehouse management system or creates the warehouse order manually;
step S2, the warehousing management system distributes sorting tasks according to the sequence or priority of the creation time of the delivery list;
step S3, after the picking task is issued, the equipment scheduling management system judges whether the parts on the goods shelves in the allocated picking task meet the requirements of whole-support delivery, if so, the equipment scheduling management system schedules the intelligent transport vehicle to carry the corresponding goods shelves to the whole-support delivery site, and the operator scans all goods by using the PDA to complete the delivery operation and releases the goods shelves; otherwise, the intelligent transport vehicle is dispatched to bear the corresponding goods shelf to the delivery station, the working platform interface jumps to a goods picking interface, and an operator picks goods at the corresponding bin position according to the prompt of the working platform interface to finish picking;
step S4, after goods picking of the goods shelves is completed and the operator confirms, the warehousing management system deducts the stock, and the equipment scheduling management system schedules the intelligent carrier to carry the goods shelves to return;
the goods sorting process is used for recommending the foldable goods shelves by the warehouse management system according to the loading rate, the corresponding goods shelves are carried to the goods sorting workstation by the intelligent carrier, the relation between the material card and the goods shelves is automatically unbound, and an operator uses the PDA to scan and bind the goods shelves again for warehousing and releases empty warehouse positions;
the inventory process is used for the warehouse management system to create inventory vouchers according to different attributes of the parts and to check and modify inventory.
2. The method for intelligent operation of an automobile parts warehouse of claim 1, wherein: the automatic warehousing mode comprises the following specific steps:
step A1, an operator scans and obtains material card information by using a PDA (personal digital assistant), obtains the type and quantity information of materials, selects the warehousing type and the material type, scans the goods shelf bin position and binds;
step A2, after the PDA confirms, the warehousing management system creates warehousing documents after scanning binding;
a3, the equipment scheduling management system schedules the intelligent carrier to carry the goods shelf to return to the storage location according to the warehousing documents;
and step A4, after the shelves are put in storage, the storage management system updates the storage, and the equipment scheduling management system automatically schedules the intelligent carrier to replenish the empty single-layer shelves to the storage point.
3. The method for intelligent operation of an automobile parts warehouse of claim 1, wherein: the specific steps of the circulating storage mode of the workbench are as follows:
b1, selecting a shelf type by the workbench to start duty;
b2, the equipment scheduling management system schedules the intelligent carrier to carry the shelves with corresponding types and number to the workbench;
wherein the scheduling logic of the shelf is as follows: the multi-layer shelf searches for the shelf with the least empty positions; the single-layer shelf searches for empty storage shelves, and if the full warehouse has no empty single-layer shelf, the shelf with the smallest volume on the single-layer shelf is searched;
step B3, the operator uses the PDA to scan and obtain the material card information, and the warehousing management system creates warehousing documents according to the material card information;
and step B4, the equipment scheduling management system schedules the intelligent carrier to carry the shelf to return to the storage position according to the warehousing documents, and the warehousing management system updates the inventory.
4. The method for the intelligent operation of the automobile part warehouse according to any one of claims 1 to 3, wherein: the material card information includes, but is not limited to, two-dimensional code, material number, material description, lot, quantity, supplier, packaging code.
5. The method for intelligent operation of an automobile parts warehouse of claim 1, wherein: the tallying process comprises the following specific steps:
step C1, according to the layout, 2 tallying workstations are arranged on site, and each tallying workstation comprises 4 storage positions;
c2, the warehouse management system carries out updating according to the actual loading rate of the goods shelf, and the warehouse management system sorts according to the sequence of the loading rate from small to large;
step C3, manually creating and initiating a tallying task through the warehousing management system;
c4, the intelligent carrier delivers the goods shelf to a goods handling area, the goods shelf is put down, the intelligent carrier executes other tasks, and the goods shelf material information is automatically unbound;
c5, manually sorting the tallies according to the loading conditions of the goods shelves of the tally workstation;
step C6, after finishing the tally arrangement manually, operating the PDA terminal, scanning the bin codes on all the shelves in sequence, scanning the material cards in sequence, and then binding again for warehousing;
step C7, after finishing tallying, manually clicking on the PDA to confirm, and automatically judging the inventory data before and after tallying by the system, if the difference exists, prompting on the PDA, manually confirming and checking, and after the missed material scanning is compensated and cleaned;
and step C8, when the tallying task is finished, the equipment scheduling management system schedules the AGV to carry the shelf to return.
6. The method for intelligent operation of an automobile parts warehouse of claim 1, wherein: the checking process comprises the following specific steps:
d1, the warehousing management system creates an inventory voucher according to the inventory and creates an inventory voucher according to the goods shelf;
d2, after the creation of the inventory voucher is completed, starting inventory by warehouse management personnel, and locking the inventory voucher for the inventory after the inventory is started;
d3, selecting an inventory voucher to be inventory by an operator on the workbench, and scheduling the intelligent carrier to carry the corresponding goods shelf to the workbench by the equipment scheduling management system;
d4, scanning the material cards on a checking interface to check, and adjusting the quantity of the storage management systems according to the quantity of the material cards;
and D5, updating the inventory by the warehousing management system.
CN202010181592.7A 2020-03-16 2020-03-16 Intelligent operation method for automobile part warehouse Pending CN111311160A (en)

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CN111738663A (en) * 2020-06-30 2020-10-02 昆明东电科技有限公司 Intelligent warehouse management system based on AVG technology
CN112132508A (en) * 2020-08-28 2020-12-25 浙江维艺实业股份有限公司 Multilayer unmanned warehouse cargo transportation system and transportation method
CN112232629A (en) * 2020-09-08 2021-01-15 广东嘉腾机器人自动化有限公司 AGV storage management system, AGV scheduling method and storage device
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CN112463131A (en) * 2020-11-02 2021-03-09 江苏长虹智能装备股份有限公司 Programming method for multi-linear bank area first-in first-out
CN112613828A (en) * 2020-12-31 2021-04-06 浙江子不语电子商务有限公司 Multi-platform-based inventory scrapping business system
CN112734329A (en) * 2020-12-30 2021-04-30 深圳千岸科技股份有限公司 Warehouse goods picking shortest path calculation method, device, equipment and storage medium
CN113139728A (en) * 2021-04-26 2021-07-20 重庆长安民生物流股份有限公司 Automatic warehousing method for automobile parts
CN113570239A (en) * 2021-07-27 2021-10-29 山东浪潮通软信息科技有限公司 Ex-warehouse rule definition method and device based on ERP system
CN113592244A (en) * 2021-07-05 2021-11-02 广东利元亨智能装备股份有限公司 Cutter distribution management method and system
CN114056828A (en) * 2021-11-22 2022-02-18 一汽物流(天津)有限公司 Automatic storage and transportation method
CN114281030A (en) * 2021-11-26 2022-04-05 一汽物流有限公司 Automatic three-dimensional container and AGV mixed scheduling method, system, equipment and storage medium
CN114379973A (en) * 2022-01-26 2022-04-22 深圳市海柔创新科技有限公司 Material warehouse-out method, device, equipment and storage medium
CN114537960A (en) * 2021-11-22 2022-05-27 南方电网海南数字电网研究院有限公司 Three-dimensional intelligent warehousing system and method
CN114803257A (en) * 2022-05-27 2022-07-29 重庆长安民生物流股份有限公司 Intelligent warehouse distribution integrated system based on AMR material box type robot
CN115009739A (en) * 2022-06-03 2022-09-06 珠海格力智能装备有限公司 Warehousing system and control method applied to warehousing system
CN115043120A (en) * 2022-06-22 2022-09-13 一汽丰田汽车(成都)有限公司长春丰越分公司 Efficient intelligent warehousing system and storage method

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Publication number Priority date Publication date Assignee Title
CN111738663A (en) * 2020-06-30 2020-10-02 昆明东电科技有限公司 Intelligent warehouse management system based on AVG technology
CN112132508A (en) * 2020-08-28 2020-12-25 浙江维艺实业股份有限公司 Multilayer unmanned warehouse cargo transportation system and transportation method
CN112232629A (en) * 2020-09-08 2021-01-15 广东嘉腾机器人自动化有限公司 AGV storage management system, AGV scheduling method and storage device
CN112463131A (en) * 2020-11-02 2021-03-09 江苏长虹智能装备股份有限公司 Programming method for multi-linear bank area first-in first-out
CN112258123A (en) * 2020-11-04 2021-01-22 浙江依诚工程技术有限公司 Intelligent warehousing system management method
CN112734329A (en) * 2020-12-30 2021-04-30 深圳千岸科技股份有限公司 Warehouse goods picking shortest path calculation method, device, equipment and storage medium
CN112613828A (en) * 2020-12-31 2021-04-06 浙江子不语电子商务有限公司 Multi-platform-based inventory scrapping business system
CN113139728A (en) * 2021-04-26 2021-07-20 重庆长安民生物流股份有限公司 Automatic warehousing method for automobile parts
CN113592244A (en) * 2021-07-05 2021-11-02 广东利元亨智能装备股份有限公司 Cutter distribution management method and system
CN113570239A (en) * 2021-07-27 2021-10-29 山东浪潮通软信息科技有限公司 Ex-warehouse rule definition method and device based on ERP system
CN114056828A (en) * 2021-11-22 2022-02-18 一汽物流(天津)有限公司 Automatic storage and transportation method
CN114537960A (en) * 2021-11-22 2022-05-27 南方电网海南数字电网研究院有限公司 Three-dimensional intelligent warehousing system and method
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CN114803257A (en) * 2022-05-27 2022-07-29 重庆长安民生物流股份有限公司 Intelligent warehouse distribution integrated system based on AMR material box type robot
CN115009739A (en) * 2022-06-03 2022-09-06 珠海格力智能装备有限公司 Warehousing system and control method applied to warehousing system
CN115043120A (en) * 2022-06-22 2022-09-13 一汽丰田汽车(成都)有限公司长春丰越分公司 Efficient intelligent warehousing system and storage method
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