CN115043120B - Efficient intelligent warehousing system and storage method - Google Patents
Efficient intelligent warehousing system and storage method Download PDFInfo
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- CN115043120B CN115043120B CN202210714582.4A CN202210714582A CN115043120B CN 115043120 B CN115043120 B CN 115043120B CN 202210714582 A CN202210714582 A CN 202210714582A CN 115043120 B CN115043120 B CN 115043120B
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- 238000003860 storage Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 42
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 210000001503 joint Anatomy 0.000 claims abstract description 8
- 239000011229 interlayer Substances 0.000 claims description 18
- 239000010410 layer Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 238000005457 optimization Methods 0.000 claims description 3
- 238000012800 visualization Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 238000007726 management method Methods 0.000 description 9
- 230000003203 everyday effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/026—Racks equipped with a displaceable load carrying surface to facilitate loading or unloading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0216—Codes or marks on the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/046—RFID
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to an efficient intelligent warehousing system and a storage method, and belongs to the technical field of intelligent warehousing systems for whole vehicle parts. The multi-layer multi-storage-position system comprises a material box, a tray, a transmission medium and a storage rack, wherein the material box, the part information flow transmission and the storage rack are selected, the data intercommunication with other production systems or automation systems is realized, the multi-layer multi-storage-position mode of a single storage rack is simplified into a multi-layer single storage-position mode, and the goods are delivered according to the principle of first-in first-out, or the goods are delivered by manually specifying information. The intelligent storage system has the advantages that intelligent storage of incoming goods parts of a whole vehicle enterprise is realized with higher efficiency, the feed boxes with different sizes can be mixed and placed on the goods shelf, and various scenes are mixed and applied, people, warehouses, automation equipment, warehouses and the like, so that the waste existing in the existing intelligent storage system storage method is solved, and the intelligent storage system can be in butt joint with other intelligent equipment.
Description
Technical Field
The invention relates to the technical field of intelligent warehousing systems of whole vehicle parts, in particular to an efficient intelligent warehousing system and a storage method.
Background
At present, the main parts of the whole vehicle enterprise have two modes of entering and exiting:
The first is that personnel stack according to a certain storage method (schedule rule or part type rule), and plan parts to be supplied to the line side according to actual production requirements or supply parts to the line side according to part types according to production line requirements. In this way, the problems of inaccurate part storage, inconsistent part quantity and reality, incapability of entering and exiting parts according to the first-in-first-out principle, difficulty in checking the parts and the like occur, and the production continuity and quality are greatly affected.
The second is to use intelligent storage, establish a corresponding storage system, store according to a certain method, and realize real-time inventory of parts, first in first out and warehouse out according to the requirements. However, the shelf storage system of the whole vehicle factory calculates the energy efficiency and the utilization rate according to the condition that the storage space is empty or full. Namely, one goods shelf is provided with n storage positions, no matter how large the goods are, the goods are stored one by one, and the storage position utilization rate of the goods shelf is calculated according to the number of empty goods. However, the whole car field has various parts and the applied packaging boxes have inconsistent sizes. This results in the following problems with such intelligent inventory systems and storage methods in practice:
1) Because the types of the material boxes are multiple, when the storage positions of the goods shelves are designed, for example, the storage positions are designed according to the size of the material boxes, one storage position can only store single types of material boxes, and each storage position can be calculated according to the peak value of the part storage, so that the storage positions are far larger than the actual use, the space waste is caused, the goods shelf cost is increased, and the invalid occupation of the factory area is increased.
2) Because the workbin variety is many, when designing goods shelves storehouse position, if adopt single storage position (with the biggest case type size as the benchmark), lead to the smallclothes to enlarge the position like this, storage position also will cause the space waste, leads to increasing more goods shelves in order to satisfy the storage demand, has increased use cost, has wasted usable floor space, and the invalid occupation increase of mill area.
Disclosure of Invention
The invention provides a high-efficiency intelligent storage system and a storage method, which aim to solve the problem of waste in the existing intelligent storage system and storage method and realize intelligent storage of goods coming from a whole vehicle enterprise with higher efficiency, and can mix and place feed boxes with different sizes on a goods shelf, and can be applied to various scene mixing, such as people and warehouses, automation equipment and warehouses, and the like.
The technical scheme adopted by the invention is that the high-efficiency intelligent warehousing system comprises:
(1) A material box:
A bin of sizes a, 2A, 4A, 6A and 8A is used, where a is a bin unit, volume = 1 x wider 1 x higher 1;
(2) Tray for holding food
The length 2 and the width 2 of the material containing box are respectively 4 times longer 1 and 2 times wider 1; the tray and the feed box on the tray form a goods tray;
(3) Transmission medium
The electronic information is stored by a signboard or a storage chip, and the electronic information comprises at least the following contents: part information, length, width and height of a material box used for parts and the number of parts in each box;
(4) Goods shelf
The fixed goods shelf and the movable goods shelf are adopted, the interlayer bottom plate of the goods shelf is used for placing the tray, interlayer codes are adhered to the goods shelf, and the interlayer codes are used for binding the system and the storage parts.
The feed box is used for containing automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG.
The storage method adopting the efficient intelligent warehousing system comprises the following steps:
Selecting a material box
1) Part summary
Selecting automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG;
2) Standard setting for pallet
The pallet consists of two parts, a pallet is added with a material box above the pallet, and a standard pallet is selected according to the weight of the pallet, the space of a transport truck and the size of parts;
3) Standard bin settings
After the bin meets the European standard and the standard of a goods support is calibrated, dividing, firstly, confirming a minimum bin unit A, and other standard bins comprising 2A, 4A, 6A and 8A;
method for transmitting part information flow
1) Transmission medium setting for use
The method comprises a signboard pasting method or a method for storing part information IFRD by using a chip;
2) Necessary information entry
The content of the stored electronic information at least comprises: part information, length, width and height of a material box used for parts and the number of parts in each box;
(III) selecting storage shelves
The size of the material box and the specific use scene are considered, the size of the interlayer of the goods shelf is selected according to the unit, the universality of all the box types is considered, the space in the goods shelf layer is taken as a reference according to the selected standard goods support, meanwhile, the taking performance, the stacking performance and the like are considered, so that more scene applications can be realized, waste is avoided, a fixed goods shelf and a movable goods shelf are selected, interlayer codes are stuck on the goods shelf for binding a system and storage parts, and subdivision is carried out according to the concept of layers during storage;
(IV) System operation method
1) Mixing storage of various parts and a feed box, one-key inventory visualization and part first-in first-out;
2) The method realizes data intercommunication with other production systems or automation systems, can accommodate various scenes, including butt joint of people and warehouses, butt joint of automation equipment and warehouses and the like, and can carry out scheme targeted optimization and connection of external systems according to actual use requirements when in use;
3) The system storage method simplifies the multi-layer multi-storage mode of a single shelf into a multi-layer single storage mode;
4) The system taking-out method is to carry out shipment according to the first-in first-out principle according to the date of the part, or to carry out shipment by manually specifying information.
In the selecting bin, the adopted non-standard bin bottom surfaces are consistent and the height is a variable because of various types and complex patterns of parts.
In the second embodiment of the present invention, if a billboard transmission method is used, a two-dimensional code is added to the billboard to store related electronic information.
The 3) system storage method in the (four) system operation method of the invention comprises the following steps:
when the part material box is stored, firstly, a sign board on the part material box is scanned or an IFRD chip is read, and the names, the number and the length, the width and the height of the material box of the parts are read; then placing the mixture into an empty material rack, wherein the mixture can be mixed when being placed, but the mixture is ensured to be tidy; after the shelf is placed, the interlayer codes of the shelf are scanned, and the system records information; the recording method comprises the following steps: the total design volume of a single storage position is a fixed threshold M, the length, the width and the height of a bin are obtained through code scanning, the volume V1 is obtained, the volumes of other bins are V2 and V3 … … Vn, the storage utilization rate of a shelf is N= (V1 + V2+ … + Vn)/M, and when N is more than or equal to 1, the storage of the bin is proved to be full, and part receiving is not performed any more; when N is less than 1, the part can be received;
calculating the utilization rate of other layers, and judging whether the inventory is full; the system sorts the utilization rate of all shelves and stores the shelves according to the principle that the utilization rate is low to high.
The 4) system extraction method in the (four) system operation method of the invention comprises the following steps:
The system obtains information of goods needing to be fetched: the parts names and the numbers are provided according to the first-in first-out principle, then corresponding automatic equipment or personnel take out the parts to be delivered according to the information provided by the inventory system, then the parts and the goods shelves are unbound, and the unbound method can be used for scanning codes, sensing and the like; after the notification of taking away the part is received, the system can vacate the part storage position, subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferably selected, so that the operation and circulation in practice are realized.
The beneficial effects of the invention are as follows: the intelligent storage of the incoming goods parts of the whole vehicle enterprise is realized with higher efficiency, the feed boxes with different sizes can be mixed and placed on the goods shelf, and various scenes are mixed and applied, such as people, warehouses, automation equipment, warehouses and the like, so that the waste existing in the existing intelligent storage system storage method is solved, and the intelligent storage system can be in butt joint with other intelligent equipment.
Drawings
FIG. 1 is a schematic illustration of a pallet and standard bin division;
FIG. 2 is a schematic view of a pallet;
FIG. 3 is a schematic front view of a system storage method;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is a diagram of an example of a prior art warehousing method;
FIG. 6 is a diagram of an example of a method of the present invention;
fig. 7 is a diagram of an example of a second conventional warehousing method.
Detailed Description
The intelligent warehouse system of efficient includes:
(1) A material box:
Referring to fig. 1, bins of sizes a, 2A, 4A, 6A, and 8A were employed, where a is a bin unit, volume = 1 x 1 x 1;
The feed box is used for accommodating automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG;
(2) Tray for holding food
The length 2 and the width 2 of the material containing box are respectively 4 times longer 1 and 2 times wider 1; the tray and the bin thereon form a pallet, see fig. 1;
(3) Transmission medium
The electronic information is stored by a signboard or a storage chip, and the electronic information comprises at least the following contents: part information, length, width and height of a material box used for parts and the number of parts in each box;
(4) Goods shelf
The method comprises the steps that a fixed goods shelf and a movable goods shelf are adopted, an interlayer bottom plate of the goods shelf is used for placing a tray, interlayer codes are stuck on the goods shelf, and the interlayer codes are used for binding a system and storage parts; see fig. 2.
Referring to fig. 3 and 4, a storage method of the intelligent warehouse system with high efficiency is adopted, which comprises the following steps:
Selecting a material box
1) Part summary
Selecting automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG;
2) Standard setting for pallet
The pallet consists of two parts, a pallet is added with a material box above the pallet, and a standard pallet is selected according to the weight of the pallet, the space of a transport truck and the size of parts; the standard cargo support is a necessary condition for improving the efficiency of the warehouse system, and the whole efficiency of the logistics system can be improved only if the cargo support is standardized
3) Standard bin settings
After the bin meets the European standard and the standard of a goods support is calibrated, dividing, firstly, confirming a minimum bin unit A, and other standard bins comprising 2A, 4A, 6A and 8A; of course, because of various types and complicated styles of parts, non-standard boxes can appear in order to consider practicality and economy, even if the design of the non-standard boxes is like this, the bottom surface is consistent, and the height is variable;
method for transmitting part information flow
1) Transmission medium setting for use
The method comprises a signboard pasting method or a method for storing part information IFRD by using a chip, wherein if a signboard transmission method is used, a two-dimensional code is added on a signboard for storing related electronic information;
2) Necessary information entry
The content of the stored electronic information at least comprises: part information, length, width and height of a material box used for parts and the number of parts in each box;
(III) selecting storage shelves
The size of the material box and the specific use scene are considered, the size of the interlayer of the goods shelf is selected according to the unit, the universality of all the box types is considered, the space in the goods shelf layer is taken as a reference according to the selected standard goods support, meanwhile, the taking performance, the stacking performance and the like are considered, so that more scene applications can be realized, waste is avoided, a fixed goods shelf and a movable goods shelf are selected, interlayer codes are stuck on the goods shelf for binding a system and storage parts, and subdivision is carried out according to the concept of layers during storage;
(IV) System operation method
1) Mixing storage of various parts and a feed box, one-key inventory visualization and part first-in first-out;
2) The method realizes data intercommunication with other production systems or automation systems, can accommodate various scenes, including butt joint of people and warehouses, butt joint of automation equipment and warehouses and the like, and can carry out scheme targeted optimization and connection of external systems according to actual use requirements when in use;
3) The system storage method simplifies the multi-layer multi-storage mode of a single shelf into a multi-layer single storage mode;
when the part material box is stored, firstly, a sign board on the part material box is scanned or an IFRD chip is read, and the names, the number and the length, the width and the height of the material box of the parts are read; then placing the mixture into an empty material rack, wherein the mixture can be mixed when being placed, but the mixture is ensured to be tidy; after the shelf is placed, the interlayer codes of the shelf are scanned, and the system records information; the recording method comprises the following steps: the total design volume of a single storage position is a fixed threshold M, the length, the width and the height of a bin are obtained through code scanning, the volume V1 is obtained, the volumes of other bins are V2 and V3 … … Vn, the storage utilization rate of a shelf is N= (V1 + V2+ … + Vn)/M, and when N is more than or equal to 1, the storage of the bin is proved to be full, and part receiving is not performed any more; when N is less than 1, the part can be received;
Calculating the utilization rate of other layers, and judging whether the inventory is full; the system sorts the utilization rates of all the shelves and stores the shelves according to the principle that the utilization rates are low to high;
4) The system taking-out method is characterized in that the shipment is carried out according to the first-in first-out principle according to the date of the part, or the shipment is carried out by manually specifying information;
The system obtains information of goods needing to be fetched: the parts names and the numbers are provided according to the first-in first-out principle, then corresponding automatic equipment or personnel take out the parts to be delivered according to the information provided by the inventory system, then the parts and the goods shelves are unbound, and the unbound method can be used for scanning codes, sensing and the like; after the notification of taking away the part is received, the system can vacate the part storage position, subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferably selected, so that the operation and circulation in practice are realized.
The following is a comparison analysis according to the prior art solution and the invention for the scene of multiple cases of goods coming from the whole vehicle enterprise:
(1) Assuming that the factory produces 40 trolleys at most every day, the high-speed trolley produces 20 trolleys every day (2 box A parts and 2 box B parts), and the low-speed trolley produces 20 trolleys every day (2 box C parts and 2 box D parts), 8 boxes are respectively set according to the existing intelligent warehouse management method and the intelligent warehouse management method (assuming that the two trolleys are single-sided shelves). 1) The existing intelligent warehouse management method comprises the following steps: fig. 5 shows the design according to the principle of one storage position of each part, but the production proportion of the high-low distribution vehicle can be changed, so the design is carried out according to the full-production high distribution vehicle or the full-production low distribution vehicle. I.e. 4 boxes of storage locations for each part are prepared. This results in waste, as part storage is not universal. 2) The intelligent warehouse management method comprises the following steps: fig. 6, the memory space can be universal, and the area is saved.
When the storage position of the goods shelf is designed according to the prior art, the storage position is designed according to the size of the material box, so that one storage position can only store a single kind of material box, and each storage position can be calculated according to the peak value of part storage, so that the storage position is far larger than the actual use, the space is wasted, the goods shelf cost is increased, and the invalid occupation of the factory area is increased. The method does not need to consider the inventory peak value of each part, and only needs to consider the integral inventory peak value. According to the vehicle type proportion change of 30% of a general whole vehicle enterprise and calculation of other 20% factors (safety, transportation and the like), at least 50% of area and shelf number are saved.
(2) Assuming that the factory produces 40 trolleys at most every day, the high-speed trolley produces 20 trolleys every day (2 box A parts and 2 box B parts), and the low-speed trolley produces 20 trolleys every day (2 box C parts and 2 box D parts), 8 boxes are respectively set according to the existing intelligent warehouse management method and the intelligent warehouse management method (assuming that the two trolleys are single-sided shelves). 1) The existing intelligent warehouse management method comprises the following steps: in FIG. 7, the storage is designed according to the D part with the largest size, so that the change caused by the change of the production proportion can be satisfied. But wastes space seriously. 2) The intelligent warehouse management method comprises the following steps: fig. 6, the memory space can be universal, and the area is saved.
When the goods shelf storage position is designed according to the prior art, if a single storage position (based on the maximum box size) is adopted, the small part is enlarged, the storage position also causes space waste, more goods shelves are added to meet the storage requirement, the use cost is increased, the use space is wasted, and the invalid occupation of the factory area is increased. The intelligent warehouse management method of the invention can mix and put the materials without considering the size of each material box, thus greatly reducing the waste and saving at least half of the area and the number of shelves by preliminary estimation.
Claims (5)
1. A method of efficient storage of an intelligent warehousing system, the efficient intelligent warehousing system comprising:
(1) A material box:
A bin of sizes a, 2A, 4A, 6A and 8A is used, where a is a bin unit, volume = 1 x wider 1 x higher 1;
(2) Tray for holding food
The length 2 and the width 2 of the material containing box are respectively 4 times longer 1 and 2 times wider 1; the tray and the feed box on the tray form a goods tray;
(3) Transmission medium
The electronic information is stored by a signboard or a storage chip, and the electronic information comprises at least the following contents: part information, length, width and height of a material box used for parts and the number of parts in each box;
(4) Goods shelf
The method comprises the steps that a fixed goods shelf and a movable goods shelf are adopted, an interlayer bottom plate of the goods shelf is used for placing a tray, interlayer codes are stuck on the goods shelf, and the interlayer codes are used for binding a system and storage parts;
the method is characterized by comprising the following steps of:
selecting a material box
1) Part summary
Selecting automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG;
2) Standard setting for pallet
The pallet consists of two parts, a pallet is added with a material box above the pallet, and a standard pallet is selected according to the weight of the pallet, the space of a transport truck and the size of parts;
3) Standard bin settings
After the bin meets the European standard and the standard of a goods support is calibrated, dividing, firstly, confirming a minimum bin unit A, and other standard bins comprising 2A, 4A, 6A and 8A;
Method for transmitting part information flow
1) Transmission medium setting for use
The method comprises a signboard pasting method or a method for storing part information IFRD by using a chip;
2) Necessary information entry
The content of the stored electronic information at least comprises: part information, length, width and height of a material box used for parts and the number of parts in each box;
(III) selecting storage shelves
The size of the material box and the specific use scene are considered, the size of the interlayer of the goods shelf is selected according to the unit, the universality of all the box types is considered, the space in the goods shelf layer is taken as a reference according to the selected standard goods support, and meanwhile, the taking performance and the stacking performance are considered, so that more scene applications are realized, waste is avoided, a fixed goods shelf and a movable goods shelf are selected, interlayer codes are stuck on the goods shelf for binding a system and storage parts, and subdivision is carried out according to the concept of layers during storage;
(IV) System operation method
1) Mixing storage of various parts and a feed box, one-key inventory visualization and part first-in first-out;
2) The method realizes data intercommunication with other production systems or automation systems, accommodates various scenes, including butt joint of people and warehouses, butt joint of automation equipment and warehouses, and carries out scheme targeted optimization and connection of external systems according to actual use requirements when in use;
3) The system storage method simplifies the single-shelf multilayer multi-storage mode into a multilayer single-storage mode, and comprises the following steps:
when the part material box is stored, firstly, a sign board on the part material box is scanned or an IFRD chip is read, and the names, the number and the length, the width and the height of the material box of the parts are read; then placing the mixture into an empty material rack, and mixing the mixture when placing the mixture, wherein the mixture is ensured to be tidy; after the shelf is placed, the interlayer codes of the shelf are scanned, and the system records information; the recording method comprises the following steps: the total design volume of a single storage position is a fixed threshold M, the length, the width and the height of a bin are obtained through code scanning, the volume V1 is obtained, the volumes of other bins are V2 and V3 … … Vn, the storage utilization rate of a shelf is N= (V1 + V2+ … + Vn)/M, and when N is more than or equal to 1, the storage of the bin is proved to be full, and part receiving is not performed any more; when N is less than 1, receiving the part;
Calculating the utilization rate of other layers, and judging whether the inventory is full; the system sorts the utilization rates of all the shelves and stores the shelves according to the principle that the utilization rates are low to high;
4) The system taking-out method is to carry out shipment according to the first-in first-out principle according to the date of the part, or to carry out shipment by manually specifying information.
2. The method of claim 1, wherein the height of the selected bin is variable due to the variety and complexity of the types of parts in the bin.
3. The method for storing an intelligent warehouse system according to claim 1, wherein if the method for transmitting a signboard is used, two-dimension codes are added to the signboard to store the related electronic information.
4. The method of claim 1, wherein 4) the system extraction method of the (four) system operation method comprises:
The system obtains information of goods needing to be fetched: providing information according to the first-in first-out principle by the number of the parts, taking out the parts to be delivered according to the information provided by the inventory system by corresponding automatic equipment or personnel, unbinding the parts and the goods shelves, and scanning and sensing the unbinding method; after the notification of taking away the part is received, the system can vacate the part storage position, subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferably selected, so that the operation and circulation in practice are realized.
5. The method for efficient intelligent warehousing system storage of claim 1, wherein: the feed box is used for containing automobile parts with the length or width less than or equal to 1600mm and the single piece type less than or equal to 13 KG.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210714582.4A CN115043120B (en) | 2022-06-22 | 2022-06-22 | Efficient intelligent warehousing system and storage method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210714582.4A CN115043120B (en) | 2022-06-22 | 2022-06-22 | Efficient intelligent warehousing system and storage method |
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| Publication Number | Publication Date |
|---|---|
| CN115043120A CN115043120A (en) | 2022-09-13 |
| CN115043120B true CN115043120B (en) | 2024-05-10 |
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| JP6935600B2 (en) * | 2018-07-02 | 2021-09-15 | 北京極智嘉科技股▲ふん▼有限公司Ｂｅｉｊｉｎｇ Ｇｅｅｋｐｌｕｓ Ｔｅｃｈｎｏｌｏｇｙ Ｃｏ．，Ｌｔｄ． | Order processing method and equipment, product volume estimation method and equipment |
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