CN115043120A - Efficient intelligent warehousing system and storage method - Google Patents

Efficient intelligent warehousing system and storage method Download PDF

Info

Publication number
CN115043120A
CN115043120A CN202210714582.4A CN202210714582A CN115043120A CN 115043120 A CN115043120 A CN 115043120A CN 202210714582 A CN202210714582 A CN 202210714582A CN 115043120 A CN115043120 A CN 115043120A
Authority
CN
China
Prior art keywords
storage
goods
parts
bin
shelf
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210714582.4A
Other languages
Chinese (zh)
Inventor
王南
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Faw Toyota Motor Chengdu Co ltd Changchun Fengyue Branch
Original Assignee
Faw Toyota Motor Chengdu Co ltd Changchun Fengyue Branch
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Faw Toyota Motor Chengdu Co ltd Changchun Fengyue Branch filed Critical Faw Toyota Motor Chengdu Co ltd Changchun Fengyue Branch
Priority to CN202210714582.4A priority Critical patent/CN115043120A/en
Publication of CN115043120A publication Critical patent/CN115043120A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/026—Racks equipped with a displaceable load carrying surface to facilitate loading or unloading
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0216—Codes or marks on the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0233—Position of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/042—Sensors
    • B65G2203/046—RFID

Abstract

The invention relates to an efficient intelligent warehousing system and a storage method, and belongs to the technical field of intelligent warehousing systems for parts of a whole vehicle. The multi-storage-position mode of a single storage rack is simplified into a multi-layer single-storage-position mode, and the goods are delivered according to the first-in first-out principle or manually assigned information. The intelligent storage system has the advantages that the intelligent storage of the parts of the finished automobile enterprise in the incoming goods is realized with higher efficiency, the bins with different sizes can be mixed and placed on the goods shelf, and various scenes are mixed and applied, people and warehouses, automation equipment, warehouses and the like, so that the waste existing in the storage method of the existing intelligent storage system is solved, and the intelligent storage system can be butted with other intelligent equipment.

Description

Efficient intelligent warehousing system and storage method
Technical Field
The invention relates to the technical field of intelligent storage systems for parts of a whole vehicle, in particular to an efficient intelligent storage system and a storage method.
Background
At present, the main parts of the whole vehicle enterprise have two types of warehousing and ex-warehousing modes:
the first is that the personnel stack the parts according to a certain storage method (schedule rule or part type rule), and plan the supply of the parts to the line side according to the actual production requirements or supply the parts to the line side according to the part types according to the production line requirements. Therefore, the problems that the storage of parts is inaccurate, the number of the parts is not consistent with the actual number of the parts, the parts cannot be checked in and out of a warehouse according to a first-in first-out principle, the parts are difficult to count and the like can occur, and great influence is caused on the production continuity and the quality.
The second is to apply intelligent storage, establish a corresponding storage system, store according to a certain method, and can realize real-time checking, first-in first-out and warehouse-out of parts according to requirements. However, the existing goods shelf warehousing system of the whole car factory calculates the energy efficiency and the utilization rate according to the condition that whether the storage positions are full or not. That is, a goods shelf has n storage positions, and no matter the goods size, it is a thing storage to calculate goods shelf storage position utilization ratio with empty full number. But the whole parking lot has various parts and the sizes of the applied packing boxes are not consistent. This causes the following problems in practice in such an intelligent inventory system and storage method:
1) because the workbin kind is many, when designing goods shelves position in storage, if design storage position according to the workbin size, this leads to a storage position can only deposit single kind workbin, leads to every stock position to calculate according to the peak value of part storage like this to lead to the storage bit to be far greater than in-service use, cause the space waste, the goods shelves cost increases, and the area of mill is invalid to occupy the increase.
2) Because the workbin kind is many, when designing goods shelves storage position, if adopt single storage position (with the biggest case kind size as the benchmark), lead to smallclothes enlarged position like this, the storage position will also cause the space extravagant, lead to increasing more goods shelves in order to satisfy the storage demand, increased use cost, wasted usage space, the area of mill is invalid to occupy the increase.
Disclosure of Invention
The invention provides an efficient intelligent warehousing system and a storage method, aims to solve the problem of waste in the existing intelligent warehousing system and the existing storage method, and aims to realize intelligent storage of parts of finished automobile enterprises in order to achieve higher efficiency, mix and place workbins with different sizes on a goods shelf, and mix and apply various scenes, such as people, warehouses, automation equipment, warehouses and the like.
The technical scheme adopted by the invention is that the high-efficiency intelligent warehousing system comprises:
(1) a material box:
the material boxes with the sizes of A, 2A, 4A, 6A and 8A are adopted, wherein A is a material box unit, and the volume is long 1 X width 1 X is high 1 ；
(2) Tray
For holding the feed box, it is long 2 And width 2 Are respectively 4 times as long 1 And 2 times wide 1 (ii) a The tray and the material box on the tray form a cargo tray;
(3) transmission medium
Adopting the billboard or using the memory chip, the content of the stored electronic information at least comprises: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(4) goods shelf
Fixed goods shelves and movable goods shelves are adopted, the interlayer bottom plates of the goods shelves are used for placing trays, and interlayer codes are pasted on the goods shelves and used for binding a system and a storage part.
The feed box is used for accommodating automobile parts with the length or width less than or equal to 1600mm and the single type less than or equal to 13 KG.
The storage method adopting the efficient intelligent warehousing system comprises the following steps:
selecting material box
1) Parts collection
Selecting automobile parts with the length or width less than or equal to 1600mm and the single type less than or equal to 13 KG;
2) pallet standard setting
The goods tray consists of two parts, the tray is added with a material box above the tray, and a standard goods tray is selected according to the weight of the goods tray, the space of the transport truck and the condition of the size of parts;
3) standard bin set
The material box accords with the European standard, after the standard of the goods support is determined, the material box is divided, firstly, the minimum material box unit A is confirmed, and other standard boxes comprise 2A, 4A, 6A and 8A;
method for transmitting (II) part information stream
1) Setting the transmission medium used
The method comprises a billboard pasting method or a method for storing part information IFRD by using a chip;
2) necessary information entry
The content of the stored electronic information comprises at least: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(III) selecting and storing goods shelf
The method comprises the following steps of considering bin size and a specific use scene, selecting according to units, considering the universality of all the bins according to the interlayer size of a goods shelf, taking the space in the goods shelf layer as reference according to a selected standard goods support, and considering the taking property, the stacking property and the like at the same time, so that more scene applications can be realized, the waste is avoided, selecting a fixed goods shelf and a movable goods shelf, pasting interlayer codes on the goods shelf, binding a system and a storage part, and subdividing according to the concept of 'layer' during storage;
(IV) System operation method
1) The method comprises the following steps of multi-type part and material box mixed storage, one-keyboard counting, inventory visualization and part first-in first-out;
2) the data intercommunication with other production systems or automation systems is realized, various scenes including butt joint of people and a warehouse, butt joint of automation equipment and the warehouse and the like can be contained, and during use, the targeted optimization of a scheme and the contact of an external system can be carried out according to actual use requirements;
3) the system storage method is characterized in that a single shelf multi-layer multi-storage-position mode is simplified into a multi-layer single-storage-position mode;
4) the system taking-out method is used for carrying out shipment according to the date of the part stored and the first-in first-out principle or carrying out shipment according to the manually specified information.
In the first selecting and taking box, the bottom surfaces of the adopted nonstandard boxes are consistent and the height is variable due to various types and complex types of parts.
In the second embodiment of the present invention, if the billboard transmission method is used, a two-dimensional code is added to the billboard to store the related electronic information.
In the (four) system operation method according to the present invention, 3) the system storage method includes:
when the part bin is stored, firstly, scanning a code of a billboard on the part bin or reading an IFRD chip, and reading the name, the number and the length, the width and the height of the part bin; then placing the materials into an empty material frame, wherein the materials can be mixed when being placed, but the tidiness is guaranteed; after the shelf is placed, scanning the interlayer codes of the shelf, and recording information by a system; the recording method comprises the following steps: the total volume of the design of a single storage unit is a fixed threshold value M, the length, the width and the height of the volume of a bin are automatically calculated through code scanning to obtain a volume V1, the volumes of other bins are V2 and V3 … … Vn, the utilization rate of shelf storage is obtained to be N ═ V1+ V2+ … + Vn)/M, and when N is larger than or equal to 1, the layer of stock is proved to be full, and part receiving is not performed any more; when N is less than 1, the part can be received;
calculating the utilization rate of other layers, and judging whether the stock is full; the system sequences the utilization rates of all the shelves and stores the utilization rates from low to high.
In the (fourth) system operation method according to the present invention, the system extraction method of 4) includes:
the system obtains the information of the goods to be taken: the name and the number of the parts are provided according to a first-in first-out principle, then corresponding automatic equipment or personnel take out the parts needing to be delivered according to the information provided by the inventory system, and then the parts and the goods shelf are unbound, wherein the unbound method can be code scanning, sensing and the like; after receiving the notice of taking away the part, the system will vacate the storage position of the part, and subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferentially selected, thereby realizing the operation circulation in practice.
The invention has the beneficial effects that: the intelligent storage of the parts of the finished automobile enterprise, which come, can be realized with higher efficiency, the workbins with different sizes can be mixed and placed on the goods shelf, and various scenes are mixed and applied, people and warehouses, automation equipment, warehouses and the like, so that the waste existing in the storage method of the existing intelligent storage system is solved, and the intelligent storage system can be butted with other intelligent equipment.
Drawings
FIG. 1 is a schematic illustration of a pallet and standard box division;
FIG. 2 is a schematic view of a pallet;
FIG. 3 is a schematic front view of a system storage method;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is a diagram of an example of a first warehousing method;
FIG. 6 is a diagram of an example of the method of the present invention;
fig. 7 is a diagram illustrating an example of a second conventional warehousing method.
Detailed Description
Efficient intelligent warehouse system includes:
(1) a material box:
referring to fig. 1, bins of sizes a, 2A, 4A, 6A and 8A are used, where a is the bin unit and the volume is long 1 X width 1 X is high 1 ；
The material box is used for containing automobile parts with the length or width less than or equal to 1600mm and the single type less than or equal to 13 KG;
(2) tray
For holding a material tank, which is long 2 And width 2 Are respectively 4 times as long 1 And 2 times wide 1 (ii) a The tray and the material box on the tray form a cargo tray, see fig. 1;
(3) transmission medium
Adopting the billboard or using the memory chip, the content of the stored electronic information at least comprises: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(4) goods shelf
A fixed goods shelf and a movable goods shelf are adopted, an interlayer bottom plate of the goods shelf is used for placing a tray, and an interlayer code is pasted on the goods shelf and used for binding a system and a storage part; see fig. 2.
Referring to fig. 3 and 4, the storage method using the high-efficiency smart storage system includes the following steps:
selecting material box
1) Parts collection
Selecting automobile parts with the length or width less than or equal to 1600mm and the single type less than or equal to 13 KG;
2) pallet standard setting
The goods tray consists of two parts, the tray is added with a material box above the tray, and a standard goods tray is selected according to the weight of the goods tray, the space of the transport truck and the condition of the size of parts; the standard goods support is a necessary condition for improving the efficiency of the storage system, and the overall efficiency of the logistics system can be improved only if the goods support is standardized
3) Standard bin set
The material box accords with the European standard, after the standard of the goods support is determined, the material box is divided, firstly, the minimum material box unit A is confirmed, and other standard boxes comprise 2A, 4A, 6A and 8A; certainly, due to the fact that the types of parts are various and the types are complex, non-standard boxes can be produced in order to consider practicability and economy, even if the non-standard boxes are designed, the bottom surfaces are consistent, and the height is variable;
method for transmitting (II) part information stream
1) Setting of the transmission medium used
The method comprises a billboard pasting method or a method for storing part information IFRD by using a chip, wherein if a billboard transmission method is used, a two-dimensional code is added on the billboard and is used for storing relevant electronic information;
2) necessary information entry
The content of the stored electronic information comprises at least: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(III) selecting and storing goods shelf
The method comprises the following steps of considering bin size and a specific use scene, selecting according to units, considering the universality of all the bins according to the interlayer size of a goods shelf, taking the space in the goods shelf layer as reference according to a selected standard goods support, and considering the taking property, the stacking property and the like at the same time, so that more scene applications can be realized, the waste is avoided, selecting a fixed goods shelf and a movable goods shelf, pasting interlayer codes on the goods shelf, binding a system and a storage part, and subdividing according to the concept of 'layer' during storage;
(IV) System operation method
1) The method comprises the following steps of multi-type part and material box mixed storage, one-keyboard counting, inventory visualization and part first-in first-out;
2) the data intercommunication with other production systems or automation systems is realized, various scenes including butt joint of people and a warehouse, butt joint of automation equipment and the warehouse and the like can be contained, and during use, the targeted optimization of a scheme and the contact of an external system can be carried out according to actual use requirements;
3) the system storage method is characterized in that a single shelf multi-layer multi-storage-position mode is simplified into a multi-layer single-storage-position mode;
when the part bin is stored, firstly, scanning a code of a billboard on the part bin or reading an IFRD chip, and reading the name, the number and the length, the width and the height of the part bin; then placing the materials into an empty material frame, wherein the materials can be mixed when being placed, but the tidiness is guaranteed; after the shelf is placed, scanning the interlayer codes of the shelf, and recording information by a system; the recording method comprises the following steps: the total volume of the design of a single storage unit is a fixed threshold value M, the length, the width and the height of the volume of a bin are automatically calculated through code scanning to obtain a volume V1, the volumes of other bins are V2 and V3 … … Vn, the utilization rate of shelf storage is obtained to be N ═ V1+ V2+ … + Vn)/M, and when N is larger than or equal to 1, the layer of stock is proved to be full, and part receiving is not performed any more; when N is less than 1, the part can be received;
calculating the utilization rate of other layers, and judging whether the stock is full; the system sequences the utilization rates of all the shelves and stores the utilization rates according to the principle that the utilization rates are from low to high;
4) the system taking out method is used for carrying out shipment according to the date of the part stored and the first-in first-out principle or carrying out shipment according to the manually specified information;
the system obtains the information of the goods to be taken: the name and the number of the parts are provided according to a first-in first-out principle, then corresponding automatic equipment or personnel take out the parts needing to be delivered according to the information provided by the inventory system, and then the parts and the goods shelf are unbound, wherein the unbound method can be code scanning, sensing and the like; after receiving the notice of taking away the part, the system will vacate the storage position of the part, and subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferentially selected, thereby realizing the operation circulation in practice.
The following comparative analysis is carried out according to the solution of the prior art and the invention aiming at the scene of multiple box types of the incoming parts of the whole vehicle enterprises:
(1) assuming that a factory produces 40 trolleys at most every day, a high-distribution trolley produces 20 trolleys (2 boxes of A parts and 2 boxes of B parts) every day, and a low-distribution trolley produces 20 trolleys (2 boxes of C parts and 2 boxes of D parts) every day, and 8 boxes are set according to the existing intelligent warehousing management method and the intelligent warehousing management method of the scheme (assuming that the trolleys are single-sided racks). 1) The existing intelligent warehouse management method comprises the following steps: in fig. 5, the design is carried out according to the principle that each part is provided with one storage position, but the production proportion of the high-low distribution vehicle is changed, so the design is carried out according to the full-production high-distribution vehicle or the full-production low-distribution vehicle. I.e. each part is prepared for storage in 4 bins. This results in waste due to the non-universal use of parts storage. 2) The intelligent warehousing management method comprises the following steps: in FIG. 6, the storage space can be used universally, and the area is saved.
When designing goods shelves storehouse position according to prior art, design storage position according to the workbin size, this leads to a storage storehouse position can only deposit single kind workbin, leads to every stock position to calculate according to the peak value of part storage like this to lead to the storage bit to be far greater than in-service use, cause the space waste, the goods shelves cost increases, and the area of mill is invalid to occupy the increase. The method does not need to consider the stock peak value of each part, and only needs to consider the integral stock peak value. According to 30% of vehicle type proportion change of a general whole vehicle enterprise and other 20% factors (safety, transportation and the like), at least 50% of area and the number of shelves are saved.
(2) Assuming that a factory produces 40 trolleys at most every day, a high-distribution trolley produces 20 trolleys (2 boxes of A parts and 2 boxes of B parts) every day, and a low-distribution trolley produces 20 trolleys (2 boxes of C parts and 2 boxes of D parts) every day, and 8 boxes are set according to the existing intelligent warehousing management method and the intelligent warehousing management method of the scheme (assuming that the trolleys are single-sided racks). 1) The existing intelligent warehouse management method comprises the following steps: fig. 7 shows that the storage positions are designed according to the D part with the largest size, so that the change caused by the change of the production proportion can be met. But waste of space is serious. 2) The invention discloses an intelligent warehousing management method which comprises the following steps: in FIG. 6, the storage space can be used universally, and the area is saved.
When designing goods shelves storage position according to prior art, if adopt single storage position (with the biggest case kind size as the benchmark), lead to the smallclothes to enlarge the position like this, the storage position will also cause the space extravagant, leads to increasing more goods shelves in order to satisfy the storage demand, has increased use cost, has wasted usage space, and the area of mill is invalid to occupy the increase. The intelligent storage management method does not need to consider the size of each bin and can mix the bins, thereby greatly reducing waste and saving at least half area and the number of shelves by preliminary estimation.

Claims (7)

1. An efficient smart warehousing system, comprising:
(1) a material box:
the material boxes with the sizes of A, 2A, 4A, 6A and 8A are adopted, wherein A is a material box unit, and the volume is long 1 X width 1 X is high 1 ；
(2) Tray
For holding the feed box, it is long 2 And width 2 Are respectively 4 times as long 1 And 2 times wide 1 (ii) a The tray and the material box on the tray form a cargo tray;
(3) transmission medium
Adopting the billboard or using the memory chip, the content of the stored electronic information at least comprises: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(4) goods shelf
Fixed goods shelves and movable goods shelves are adopted, the interlayer bottom plates of the goods shelves are used for placing trays, and interlayer codes are pasted on the goods shelves and used for binding a system and a storage part.
2. The efficient intelligent warehousing system of claim 1, wherein the bin is used for containing automobile parts with length or width less than or equal to 1600mm and single kind less than or equal to 13 KG.
3. The storage method using the high-efficiency smart storage system according to claim 1 or 2, comprising the steps of:
selecting material box
1) Parts collection
Selecting automobile parts with the length or width less than or equal to 1600mm and the single type less than or equal to 13 KG;
2) pallet standard setting
The goods tray consists of two parts, the tray is added with a material box above the tray, and a standard goods tray is selected according to the weight of the goods tray, the space of the transport truck and the condition of the size of parts;
3) standard bin set
The bin accords with the Euro standard, after the standard of the goods shelf is set, the bin is divided, firstly, the minimum bin unit A is confirmed, and other standard bins comprise 2A, 4A, 6A and 8A;
method for transmitting (II) part information stream
1) Setting of the transmission medium used
The method comprises a billboard pasting method or a method for storing part information IFRD by using a chip;
2) necessary information entry
The content of the stored electronic information comprises at least: the part information, the length, the width and the height of a material box used by the part, and the number of the parts in each box;
(III) selecting and storing goods shelf
The method comprises the following steps of considering bin size and a specific use scene, selecting according to units, considering the universality of all the bins according to the interlayer size of a goods shelf, taking the space in the goods shelf layer as reference according to a selected standard goods support, and considering the taking property, the stacking property and the like at the same time, so that more scene applications can be realized, the waste is avoided, selecting a fixed goods shelf and a movable goods shelf, pasting interlayer codes on the goods shelf, binding a system and a storage part, and subdividing according to the concept of 'layer' during storage;
(IV) System operation method
1) The method comprises the following steps of multi-type part and material box mixed storage, one-keyboard counting, inventory visualization and part first-in first-out;
2) the data intercommunication with other production systems or automation systems is realized, various scenes including butt joint of people and a warehouse, butt joint of automation equipment and the warehouse and the like can be contained, and during use, the targeted optimization of a scheme and the contact of an external system can be carried out according to actual use requirements;
3) the system storage method is characterized in that a single shelf multi-layer multi-storage-position mode is simplified into a multi-layer single-storage-position mode;
4) the system taking-out method is used for carrying out shipment according to the date of the part stored and the first-in first-out principle or carrying out shipment according to the manually specified information.
4. The method as claimed in claim 3, wherein the height of the non-standard box is variable, and the non-standard box is a same bottom surface, because the parts are various and complex.
5. A storage method for high-efficiency intelligent storage system according to claim 3, wherein in the second step, if the billboard transmission method is used, a two-dimensional code is added on the billboard to store the related electronic information.
6. The method for storing a high-efficiency smart storage system according to claim 3, wherein the method for operating the (four) systems, namely the method for storing the 3) systems, comprises the following steps:
when the part bin is stored, firstly, scanning a code of a billboard on the part bin or reading an IFRD chip, and reading the name, the number and the length, the width and the height of the part bin; then placing the materials into an empty material frame, wherein the materials can be mixed when being placed, but the tidiness is guaranteed; after the shelf is placed, scanning the interlayer codes of the shelf, and recording information by a system; the recording method comprises the following steps: the total volume of the design of a single storage unit is a fixed threshold value M, the length, the width and the height of the volume of a bin are automatically calculated through code scanning to obtain a volume V1, the volumes of other bins are V2 and V3 … … Vn, the utilization rate of shelf storage is obtained to be N ═ V1+ V2+ … + Vn)/M, and when N is larger than or equal to 1, the layer of stock is proved to be full, and part receiving is not performed any more; when N is less than 1, the part can be received;
calculating the utilization rate of other layers, and judging whether the stock is full; the system sequences the utilization rates of all the shelves and stores the utilization rates from low to high.
7. The method for storing a high-efficiency smart storage system according to claim 3, wherein in the (four) system operation method, the 4) system extraction method comprises:
the system obtains the information of the goods to be taken: the name and the number of the parts are provided according to a first-in first-out principle, then corresponding automatic equipment or personnel take out the parts needing to be delivered according to the information provided by the inventory system, and then the parts and the goods shelf are unbound, wherein the unbound method can be code scanning, sensing and the like; after receiving the notice of taking away the part, the system will vacate the storage position of the part, and subtract the corresponding volume, recalculate the storage utilization rate N of the goods shelves, and then sort all the utilization rates in the goods shelves, when the next part is to be stored, the goods shelf with the lowest utilization rate is preferentially selected, thereby realizing the operation circulation in practice.
CN202210714582.4A 2022-06-22 2022-06-22 Efficient intelligent warehousing system and storage method Pending CN115043120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210714582.4A CN115043120A (en) 2022-06-22 2022-06-22 Efficient intelligent warehousing system and storage method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210714582.4A CN115043120A (en) 2022-06-22 2022-06-22 Efficient intelligent warehousing system and storage method

Publications (1)

Publication Number Publication Date
CN115043120A true CN115043120A (en) 2022-09-13

Family

ID=83164386

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210714582.4A Pending CN115043120A (en) 2022-06-22 2022-06-22 Efficient intelligent warehousing system and storage method

Country Status (1)

Country Link
CN (1) CN115043120A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210082031A1 (en) * 2018-07-02 2021-03-18 Beijing Geekplus Technology Co., Ltd. Order processing method and device, and goods volume estimation method and device

Citations (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3322040A1 (en) * 1983-06-18 1984-12-20 Manfred 8904 Friedberg Tieschky Storage shelf with a gripper
DE3911971A1 (en) * 1989-04-12 1990-10-18 Bernd Dipl Ing Merle Collection system with controlling computer for special waste - requires delivery agent to insert identity card into code reader before door is unlocked for delivery
EP0559604A1 (en) * 1992-03-02 1993-09-08 Dreier-Robot Ag Device for storing and collecting orders
JP2000351422A (en) * 1999-06-09 2000-12-19 Fujitsu Ltd Commodity arranging plan support system and storage medium for storing program for performing processing in this system by computer
JP2001106309A (en) * 1999-10-08 2001-04-17 Kirin Engineering Co Ltd Inventory control system for physical distribution warehouse
US6325586B1 (en) * 1999-12-08 2001-12-04 Protosight, Inc. Automated storage and retrieval system
WO2002074634A2 (en) * 2001-03-16 2002-09-26 Gregg Bloom Automated system for efficient article storage and self-service retrieval
JP2007219742A (en) * 2006-02-15 2007-08-30 Matsushita Electric Ind Co Ltd Locker system
US20100316469A1 (en) * 2009-04-10 2010-12-16 Casepick Systems, Llc Autonomous transports for storage and retrieval systems
JP2012001293A (en) * 2010-06-14 2012-01-05 Toyota Motor Corp Picking apparatus
US20130245810A1 (en) * 2011-09-09 2013-09-19 Robert Sullivan Storage and retrieval system case unit detection
CN104071511A (en) * 2014-07-10 2014-10-01 江苏迅捷装具科技有限公司 Pushing medicine outlet plate turning device and storage distribution device of box-packed medicine
CN104973303A (en) * 2015-06-18 2015-10-14 芜湖扬宇机电技术开发有限公司 Warehousing system
CN204999293U (en) * 2015-10-09 2016-01-27 锦南科技有限公司 Efficiency field channels into technological electromagnetic wave energy transmission equipment
US9460524B1 (en) * 2014-05-30 2016-10-04 Amazon Technologies, Inc. Estimating available volumes using imaging data
JP2017109821A (en) * 2015-12-15 2017-06-22 株式会社ナベル Automatic warehouse control device
CN107256473A (en) * 2017-06-08 2017-10-17 北京惠赢天下网络技术有限公司 The dispatching method of adjustment and device of a kind of standard container kinds of goods based on storage
CN107428465A (en) * 2015-01-16 2017-12-01 西姆伯蒂克有限责任公司 Store and fetch system
JP2018055401A (en) * 2016-09-29 2018-04-05 グローリー株式会社 Goods delivery system and goods delivery method
KR101919492B1 (en) * 2017-11-23 2018-11-16 최동호 Distribution system based on supplier using goods keeping device and distribution management method using the same
US20190231105A1 (en) * 2018-01-31 2019-08-01 Neopost Technologies Adaptive parcel locker and related systems and processes
CN110120121A (en) * 2018-02-07 2019-08-13 长沙行深智能科技有限公司 The space allocation method based on most article schemes for spatially-variable cabinet
US20190286139A1 (en) * 2018-03-14 2019-09-19 Fedex Corporate Services, Inc. Modular Autonomous Bot Apparatus Assembly for Transporting an Item Being Shipped
CN110294249A (en) * 2019-06-26 2019-10-01 焦雨洁 A kind of products storage circulation system
DE102018120774A1 (en) * 2018-08-24 2020-02-27 Rolf Schaar Honeycomb rack for storage of stored goods and a honeycomb rack
JP2020040149A (en) * 2018-09-07 2020-03-19 株式会社日立物流 Robot system and control method therefor
CN111311160A (en) * 2020-03-16 2020-06-19 重庆长安民生物流股份有限公司 Intelligent operation method for automobile part warehouse
CN211109262U (en) * 2019-07-11 2020-07-28 无锡开放大学 Receiving device that intelligent storage used
US20200302390A1 (en) * 2019-03-22 2020-09-24 Invia Robotics, Inc. Virtual Put Wall
CN111986250A (en) * 2019-05-22 2020-11-24 顺丰科技有限公司 Object volume measuring method, device, measuring equipment and storage medium
CN212049417U (en) * 2020-03-13 2020-12-01 四川一汽丰田汽车有限公司 Automatic conveying track for automobile parts
KR102201283B1 (en) * 2020-06-11 2021-01-11 문필 System for providing package cushioning material quantity alarming service using auto calculating dead space volume
CN112700600A (en) * 2020-10-27 2021-04-23 成都三泰智能科技有限公司 Cloud intelligent fast food cabinet and food storage and taking method
DE102020202859B3 (en) * 2020-03-05 2021-05-06 Gebhardt Fördertechnik GmbH Method for storing and / or removing stored goods in or from a storage system and a corresponding storage system
US11037088B1 (en) * 2018-01-17 2021-06-15 Auctane, LLC Systems and methods for seller category determination and providing tailored fulfillment management services
US11055661B1 (en) * 2020-02-17 2021-07-06 Coupang Corp. Warehouse inventory item location consolidations based on real-time volumetric space utilization
CN113800160A (en) * 2020-06-01 2021-12-17 无锡职业技术学院 Large-batch picking type finished product stereoscopic warehouse and delivery equipment
US20210398059A1 (en) * 2019-03-14 2021-12-23 Attabotics Inc Multi-entity inventory management using storage bin and inventory reassignment
CN114092001A (en) * 2021-11-12 2022-02-25 合肥食里挑一网络科技有限公司 AGV carrier loader for intelligent logistics unmanned distribution system and packing box used by same
US20220063914A1 (en) * 2020-08-28 2022-03-03 H. J. Paul Langen Warehouse system for fulfilling orders
US20220106121A1 (en) * 2020-10-06 2022-04-07 Dematic Corp. System and method for order fulfillment sequencing and facility management
US20220107743A1 (en) * 2020-10-06 2022-04-07 Samsung Electronics Co., Ltd. Systems, methods, and devices for partition management of storage resources
TW202221632A (en) * 2020-11-20 2022-06-01 大陸商深圳市海柔創新科技有限公司 Method and apparatus for storing material, robot, warehousing system and storage medium

Patent Citations (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3322040A1 (en) * 1983-06-18 1984-12-20 Manfred 8904 Friedberg Tieschky Storage shelf with a gripper
DE3911971A1 (en) * 1989-04-12 1990-10-18 Bernd Dipl Ing Merle Collection system with controlling computer for special waste - requires delivery agent to insert identity card into code reader before door is unlocked for delivery
EP0559604A1 (en) * 1992-03-02 1993-09-08 Dreier-Robot Ag Device for storing and collecting orders
JP2000351422A (en) * 1999-06-09 2000-12-19 Fujitsu Ltd Commodity arranging plan support system and storage medium for storing program for performing processing in this system by computer
JP2001106309A (en) * 1999-10-08 2001-04-17 Kirin Engineering Co Ltd Inventory control system for physical distribution warehouse
US6325586B1 (en) * 1999-12-08 2001-12-04 Protosight, Inc. Automated storage and retrieval system
WO2002074634A2 (en) * 2001-03-16 2002-09-26 Gregg Bloom Automated system for efficient article storage and self-service retrieval
JP2007219742A (en) * 2006-02-15 2007-08-30 Matsushita Electric Ind Co Ltd Locker system
US20100316469A1 (en) * 2009-04-10 2010-12-16 Casepick Systems, Llc Autonomous transports for storage and retrieval systems
JP2012001293A (en) * 2010-06-14 2012-01-05 Toyota Motor Corp Picking apparatus
US20130245810A1 (en) * 2011-09-09 2013-09-19 Robert Sullivan Storage and retrieval system case unit detection
US9460524B1 (en) * 2014-05-30 2016-10-04 Amazon Technologies, Inc. Estimating available volumes using imaging data
CN104071511A (en) * 2014-07-10 2014-10-01 江苏迅捷装具科技有限公司 Pushing medicine outlet plate turning device and storage distribution device of box-packed medicine
CN107428465A (en) * 2015-01-16 2017-12-01 西姆伯蒂克有限责任公司 Store and fetch system
CN104973303A (en) * 2015-06-18 2015-10-14 芜湖扬宇机电技术开发有限公司 Warehousing system
CN204999293U (en) * 2015-10-09 2016-01-27 锦南科技有限公司 Efficiency field channels into technological electromagnetic wave energy transmission equipment
JP2017109821A (en) * 2015-12-15 2017-06-22 株式会社ナベル Automatic warehouse control device
JP2018055401A (en) * 2016-09-29 2018-04-05 グローリー株式会社 Goods delivery system and goods delivery method
CN107256473A (en) * 2017-06-08 2017-10-17 北京惠赢天下网络技术有限公司 The dispatching method of adjustment and device of a kind of standard container kinds of goods based on storage
KR101919492B1 (en) * 2017-11-23 2018-11-16 최동호 Distribution system based on supplier using goods keeping device and distribution management method using the same
US11037088B1 (en) * 2018-01-17 2021-06-15 Auctane, LLC Systems and methods for seller category determination and providing tailored fulfillment management services
US20190231105A1 (en) * 2018-01-31 2019-08-01 Neopost Technologies Adaptive parcel locker and related systems and processes
CN110120121A (en) * 2018-02-07 2019-08-13 长沙行深智能科技有限公司 The space allocation method based on most article schemes for spatially-variable cabinet
US20190286139A1 (en) * 2018-03-14 2019-09-19 Fedex Corporate Services, Inc. Modular Autonomous Bot Apparatus Assembly for Transporting an Item Being Shipped
DE102018120774A1 (en) * 2018-08-24 2020-02-27 Rolf Schaar Honeycomb rack for storage of stored goods and a honeycomb rack
JP2020040149A (en) * 2018-09-07 2020-03-19 株式会社日立物流 Robot system and control method therefor
US20210398059A1 (en) * 2019-03-14 2021-12-23 Attabotics Inc Multi-entity inventory management using storage bin and inventory reassignment
US20200302390A1 (en) * 2019-03-22 2020-09-24 Invia Robotics, Inc. Virtual Put Wall
CN111986250A (en) * 2019-05-22 2020-11-24 顺丰科技有限公司 Object volume measuring method, device, measuring equipment and storage medium
CN110294249A (en) * 2019-06-26 2019-10-01 焦雨洁 A kind of products storage circulation system
CN211109262U (en) * 2019-07-11 2020-07-28 无锡开放大学 Receiving device that intelligent storage used
US11055661B1 (en) * 2020-02-17 2021-07-06 Coupang Corp. Warehouse inventory item location consolidations based on real-time volumetric space utilization
DE102020202859B3 (en) * 2020-03-05 2021-05-06 Gebhardt Fördertechnik GmbH Method for storing and / or removing stored goods in or from a storage system and a corresponding storage system
CN212049417U (en) * 2020-03-13 2020-12-01 四川一汽丰田汽车有限公司 Automatic conveying track for automobile parts
CN111311160A (en) * 2020-03-16 2020-06-19 重庆长安民生物流股份有限公司 Intelligent operation method for automobile part warehouse
CN113800160A (en) * 2020-06-01 2021-12-17 无锡职业技术学院 Large-batch picking type finished product stereoscopic warehouse and delivery equipment
KR102201283B1 (en) * 2020-06-11 2021-01-11 문필 System for providing package cushioning material quantity alarming service using auto calculating dead space volume
US20220063914A1 (en) * 2020-08-28 2022-03-03 H. J. Paul Langen Warehouse system for fulfilling orders
US20220106121A1 (en) * 2020-10-06 2022-04-07 Dematic Corp. System and method for order fulfillment sequencing and facility management
US20220107743A1 (en) * 2020-10-06 2022-04-07 Samsung Electronics Co., Ltd. Systems, methods, and devices for partition management of storage resources
CN112700600A (en) * 2020-10-27 2021-04-23 成都三泰智能科技有限公司 Cloud intelligent fast food cabinet and food storage and taking method
TW202221632A (en) * 2020-11-20 2022-06-01 大陸商深圳市海柔創新科技有限公司 Method and apparatus for storing material, robot, warehousing system and storage medium
CN114092001A (en) * 2021-11-12 2022-02-25 合肥食里挑一网络科技有限公司 AGV carrier loader for intelligent logistics unmanned distribution system and packing box used by same

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
千明华等: "仓储物流搬运机器人的设计与分析", 《科学技术创新》, no. 18, 30 September 2021 (2021-09-30), pages 175 - 177 *
张瑞泰: "智慧仓储新篇章——工厂内生产物料仓储的无人化管理", 《天津科技》, vol. 47, no. 7, 31 July 2020 (2020-07-31), pages 11 - 13 *
鲁衎等: "《现代物流基础》", vol. 1, 30 June 2020, 电子科技大学出版社, pages: 104 - 108 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210082031A1 (en) * 2018-07-02 2021-03-18 Beijing Geekplus Technology Co., Ltd. Order processing method and device, and goods volume estimation method and device

Similar Documents

Publication Publication Date Title
CN109784809A (en) Goods yard allocation management method and system
CN103193054B (en) A kind of warehouse management method and system
CN105404985A (en) Warehouse management method
CN115043120A (en) Efficient intelligent warehousing system and storage method
CN114852572B (en) Intelligent cargo transportation device for stereoscopic warehouse
CN110689305A (en) Method and device for updating warehouse goods and logistics system
CN202594237U (en) Intelligent production line warehousing system
CN110963226B (en) Goods-to-person workstation conveying line routing control method based on multilayer work bin storage warehouse
CN111754182A (en) Library management method, library management device, server, robot, system and storage medium
CN214454045U (en) Intelligent stereoscopic warehouse suitable for ceramic tiles
CN109775214B (en) Storage and distribution method and system for tray dense warehouse and tray beam goods shelf
CN110866723A (en) Method, device and system for distributing orders to stations in three-dimensional warehousing system
CN113592409A (en) Automatic logistics warehousing system and management method
CN101446816B (en) Freight handling early-warning system and method
CN112581068A (en) Cross-region combined type commodity sorting method, device and system
CN112875123A (en) Intelligent warehouse logistics flow method
CN104700249A (en) Method and device for determining heaping position of container
CN210864939U (en) Automatic cabinet based on unmanned aerial vehicle
CN111832985A (en) Goods allocation management method and system during steel warehousing
CN116090961B (en) Automatic storage system of stacker
CN111382965A (en) Logistics distribution method based on unmanned logistics equipment
CN113450041A (en) Logistics park order management system
DE102012007883A1 (en) Method for processing a transfer of goods to customer by consignor, involves generating data record associated with externally available goods and shipping the goods order with data record to delivery area
CN110288287A (en) A kind of sub-argument method and system of warehoused cargo
CN115115302B (en) Enterprise logistics realization method based on storage and transportation robot as main body

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination