CN111893609B - Flexible production system of circulating type carding wool spinning - Google Patents
Flexible production system of circulating type carding wool spinning Download PDFInfo
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- CN111893609B CN111893609B CN202010691850.6A CN202010691850A CN111893609B CN 111893609 B CN111893609 B CN 111893609B CN 202010691850 A CN202010691850 A CN 202010691850A CN 111893609 B CN111893609 B CN 111893609B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a circulating type carding wool spinning flexible production system, which relates to the technical field of spinning. The system integrates all processes of warehousing, production flow and ex-warehouse and all devices required by the processes into a three-dimensional production workshop, the distance between the processes is compressed to the utmost extent, and the purposes of improving the production efficiency and pairing machines on different production lines to achieve flexible production through automatic transportation by fully automating the transportation of raw materials, intermediate products and products are achieved.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a production method of cashmere yarns.
Background
At present, the whole wool spinning industry and even the whole textile spinning industry are operated in a traditional batch production processing mode, the management idea is also a traditional batch production management method, and the balance configuration of the productivity of the upper and lower processes is only considered during the design of a factory building and the layout of equipment, so that the finished production line is basically formed by one process, and a plurality of production rooms. The idea is very effective in the environment with larger scale and lower cost, but the idea is not suitable for the current production and sale environment and cannot flexibly carry out small-batch production. While the distance between the plants increases the cost of transportation and the efficiency of the overall system, any cost reduction is desirable in the thin and profitable industries of textile. If all the devices are integrated into one factory building, the most economical and efficient production can be realized.
Disclosure of Invention
The invention provides a circulating type carding wool flexible production system aiming at the defects in the prior art, which integrates all processes of warehousing, production flow and ex-warehouse as well as all devices required by the processes into a three-dimensional production workshop, compresses the routes between the processes to the utmost extent, fully automates the transportation of raw materials, intermediate products and products, not only can achieve the purpose of improving the production efficiency, but also can match machines on different production lines through automatic transportation to achieve the purpose of flexible production.
In order to solve the technical problem, the invention is solved by the following technical scheme: a circulating type carding wool spinning flexible production system comprises a feeding and discharging bin storage area, a plurality of carding systems, a plurality of fine spinning and twisting systems and a plurality of carding and twisting systems, wherein the carding systems form a production line by an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a wool carding machine, the fine spinning and twisting systems form a production line by a ring spinning frame and an automatic bobbin winder, the carding and twisting systems form a production line by a bobbin winder, a doubling frame and a twisting machine, the three-dimensional carding wool spinning flexible production system is arranged in a production space, the production space comprises a ground layer and a ground layer, the feeding and discharging bin storage area is arranged on the ground layer and penetrates through the ground layer, the carding systems and the fine spinning and twisting systems are arranged on the ground layer, the carding systems and the fine spinning and twisting systems are in the same number and are connected with the fine spinning and twisting systems, the feeding and discharging storage area and the carding system are provided with a raw material transportation channel, the ground one layer and the ground two layers are provided with a yarn drum transportation channel, the yarn drum transportation channel is communicated with the fine winding and twisting system and the winding and twisting system, the winding and twisting system and the feeding and discharging storage area are provided with a finished product transportation channel, and the feeding and discharging storage area is provided with a goods discharging area in the region of the ground one layer.
In the above technical scheme, preferably, the above ground layer is further provided with a centralized oil and agent blending and conveying system matched with the carding system.
In the above technical solution, preferably, the oil and agent raw materials required by the carding system are distributed from the outside of the production space.
In the above technical solution, preferably, the assembly lines formed by the combing system and the combing network system are uniformly and vertically distributed on the ground layer.
In the above technical scheme, preferably, the yarn bobbin transfer passage is arranged on the ground at one layer and penetrates to the ground at the second layer, the yarn bobbin transfer passage comprises a transport rail arranged on the ground at the first layer and the ground at the second layer, a yarn bobbin conveyor capable of being in butt joint with the first layer discharge area is arranged on the transport rail, and the yarn bobbin transfer passage further comprises a yarn bobbin lifter in butt joint with the yarn bobbin conveyor and penetrating through the ground at the first layer and the ground at the second layer.
In the above technical scheme, preferably, a second layer of feeding area and a second layer of discharging area are further respectively arranged at two ends of the winding and twisting system, and the second layer of feeding area is in butt joint with the bobbin conveyer.
The method mainly comprises three steps, namely a carding step, a fine-carding step and a winding and twisting step, in the application, the three steps are respectively integrated to form three main production units, namely a carding system, a fine-carding step and a winding and twisting system, each unit is provided with a plurality of production lines, any production line of any production unit can be linked with any production line of other production units, and the application has large-scale same-batch production capacity and small-scale different-batch production capacity simultaneously by the mode, so that the aim of flexible production is really fulfilled. Compared with the existing cashmere production mode, the production mode disclosed by the application is very complex in material interaction, and the qualified production efficiency of small-scale different-batch production methods can be achieved only by using a very short transportation distance. Further, conventional production layout cannot be used in the present application, and therefore, a three-dimensional production layout is adopted in the present application. By having three main units, the production space is divided in this application into two layers, one above ground layer having a carding system and a carding system, and the second above ground layer having a carding and twisting system. In order to increase the turnover efficiency, the feed and discharge storage area is also integrated into the first floor, while the feed and discharge storage area extends from the first floor to the second floor. Because feeding ejection of compact storehouse district and combing the hair system in the same layer, then need not in addition to save the raw materials, directly put into and combing the hair system with the raw materials through feeding ejection of compact storehouse district. Meanwhile, the comb system and the fine network system are also arranged on the same layer, and can be directly communicated without transportation. Cashmere yarns are made into yarns in the fine yarn winding system, then enter the overground second layer through the yarn drum transfer channel, then enter the yarn winding and twisting system, and finally are transferred to the feeding and discharging storage area from the yarn winding and twisting system. The whole process is automatically processed in the transportation process of the whole production space, and the control system automatically selects the production unit to be entered. The whole system can be regarded as a three-dimensional circulating production process, the goods are delivered from the first layer on the ground to the second layer on the ground and finally transferred to the first layer on the ground, the whole production process is completely in a production space, no external influence is caused, and meanwhile, the production overflow is smooth and no blocking point exists. The optimal production efficiency is achieved in a limited space.
The invention achieves the maximum production efficiency in a limited space by a three-dimensional circular production system, and simultaneously adopts a full-automatic transportation system to ensure that all production units can be mutually communicated, thereby really achieving flexible production.
Drawings
FIG. 1 is a schematic representation of the upper layer of the present invention.
FIG. 2 is a schematic diagram of the above-ground level two layers according to the present invention.
Detailed Description
Example 1: as shown in the figure and figure 2, a circulating type carding wool spinning flexible production system comprises a feeding and discharging bin storage area 1, a plurality of carding systems 2, a plurality of filament and yarn connecting systems 3 and a plurality of filament and yarn connecting systems 4, wherein the carding systems 2 form a flow line by an automatic filament storage bin, a texturing machine, an automatic filament feeding bin and a carding machine, the filament and yarn connecting systems 3 form a flow line by a ring spinning machine and an automatic bobbin winder, the filament and yarn connecting systems 4 form a flow line by a bobbin winder, a doubling machine and a twisting machine, the three-dimensional carding wool spinning flexible production system is arranged in a production space, the production space comprises an above-ground layer and an above-ground layer, the feeding and discharging bin storage area 1 is arranged on the above-ground layer and penetrates through the above-ground layer, the carding systems 2 and the filament and yarn connecting systems 3 are arranged on the above-ground layer, the carding systems 2 and the filament and yarn connecting systems 3 are consistent in number and are connected, the assembly line formed by the combing system 2 and the fine combing system 3 is uniformly and vertically distributed on the ground layer.
The winding and twisting system 4 is arranged on an overground second layer, a raw material transportation channel 5 is arranged between the feeding and discharging storage area 1 and the carding system 2, a yarn drum transportation channel 6 is arranged between the overground first layer and the overground second layer, the yarn drum transportation channel 6 is communicated with the fine winding and twisting system 3 and the winding and twisting system 4, and the yarn drum transportation channel 6 is arranged on the overground first layer and is communicated to the overground second layer.
Yarn section of thick bamboo transfer passage 6 including setting up the transportation track on one deck and the ground second floor on the ground, the transportation track on travel and have a yarn section of thick bamboo conveyer, yarn section of thick bamboo transfer passage 6 still include with yarn section of thick bamboo conveyer butt joint and link up the yarn section of thick bamboo lifting mechanism on one deck and the ground second floor on the ground. And a second layer of feeding area and a second layer of discharging area are respectively arranged at two ends of the winding and twisting system 4, and the second layer of feeding area is butted with the bobbin conveyer. The winding and twisting system 4 and the feeding and discharging storage area 1 are provided with a finished product transfer channel 7 therebetween, and the second layer of discharging area is butted with the finished product transfer channel 7. The feeding and discharging storage area 1 is provided with a discharging area in the area of the ground floor. The ground layer is also provided with an oil and agent centralized blending and conveying system 8 matched with the carding system. Or the oil and agent raw materials required by the carding system are distributed outside the production space.
When the system is operated, the cashmere raw materials are conveyed to the feeding and discharging storage area 1 by a freight truck, then conveyed to the wool blending and carding system 2 through the raw material conveying channel 5, directly enter the fine-carding system 3 after the wool blending and carding are finished, are lifted to the ground second layer through the yarn barrel conveying channel 6 after the fine-carding process, and then enter the winding and twisting system 4. Finished product yarn that comes out from winding and twisting system 4 gets into sorter 11 through finished product transfer passage 8, and sorter 11 transports finished product yarn to feeding discharging warehouse district 1 after categorised, has lifting device in feeding discharging warehouse district 1, transports finished product yarn to the one deck delivery area on the ground when needing to go out of storage.
Claims (6)
1. A circulating type carding wool spinning flexible production system comprises a feeding and discharging bin storage area, a plurality of carding systems, a plurality of fine-spinning and twisting systems and a carding system, the fine-spinning and twisting systems and the twisting system are production units respectively, the carding system is a production unit formed by an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a wool carding machine, the fine-spinning and twisting systems are formed into a production line by a ring spinning machine and an automatic bobbin winding machine, and the twisting system is formed into a production line by a bobbin winding machine, a doubling machine and a twisting machine, and is characterized in that the three-dimensional carding wool spinning flexible production system is arranged in a production space, the production space comprises a ground layer and a ground layer, the feeding and discharging bin storage area is arranged on the ground layer and communicated with the ground layer, the carding system and the fine-spinning system are arranged on the ground layer, the winding and twisting system is arranged on an overground second layer, the winding and twisting system and the carding system are consistent in quantity and are connected, a raw material conveying channel is arranged between the feeding and discharging bin storage area and the carding system, a yarn drum transferring channel is arranged between the overground first layer and the overground second layer, the yarn drum transferring channel is communicated with the winding and twisting system and the winding and twisting system, a finished product transferring channel is arranged between the winding and twisting system and the feeding and discharging bin storage area, the feeding and discharging bin storage area is internally provided with a discharging area in the overground first layer area, each unit is provided with a plurality of production lines, any production line of any production unit can be linked with any production line of other production units, the whole course is automatically processed in the conveying process of the whole production space, and the production unit to be fed is automatically selected by the control system, in this way, the whole system has the large-scale same-batch production capacity and the small-scale different-batch production capacity at the same time, and has flexible production function.
2. The system of claim 1, wherein the above-ground layer is further provided with a centralized oil and agent blending and conveying system matched with the carding system.
3. The system of claim 1, wherein the oil and agent materials required by the carding system are distributed from outside the production space.
4. A circulating type carding wool flexible production system according to claim 2 or 3, wherein the production line formed by the carding system and the filament connecting system is uniformly and vertically distributed on the ground layer.
5. The system of claim 4, wherein the bobbin transfer passage is formed in a first layer above the ground and extends through a second layer above the ground, the bobbin transfer passage includes a transport rail formed in the first layer above the ground and the second layer above the ground, the transport rail is provided with a bobbin carrier, and the bobbin transfer passage further includes a bobbin lifter abutting against the bobbin carrier and extending through the first layer above the ground and the second layer above the ground.
6. The circulating type carding wool spinning flexible production system of claim 5, wherein a second layer of feeding area and a second layer of discharging area are respectively arranged at two ends of the winding and twisting system, the second layer of feeding area is butted with the bobbin conveyer, and the second layer of discharging area is butted with the finished product transfer channel.
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| CN202010691850.6A CN111893609B (en) | 2020-07-17 | 2020-07-17 | Flexible production system of circulating type carding wool spinning |
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| CN202010691850.6A CN111893609B (en) | 2020-07-17 | 2020-07-17 | Flexible production system of circulating type carding wool spinning |
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