CN111217092B - Buffer memory distribution device and buffer memory distribution method of glass fiber production system - Google Patents
Buffer memory distribution device and buffer memory distribution method of glass fiber production system Download PDFInfo
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- CN111217092B CN111217092B CN202010025055.3A CN202010025055A CN111217092B CN 111217092 B CN111217092 B CN 111217092B CN 202010025055 A CN202010025055 A CN 202010025055A CN 111217092 B CN111217092 B CN 111217092B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
- B65H67/068—Supplying or transporting empty cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
- B65H2701/312—Fibreglass strands
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention provides a cache allocation device and a silk vehicle cache allocation method of a glass fiber production system, relates to the technical field of glass fiber production and manufacturing, and solves the technical problem that information management is easily disordered because a plurality of production areas share one cache workshop to perform cache of silk vehicles. The device comprises a closed track and shuttle vehicles, wherein the closed track is surrounded by a silk vehicle cache placing space and is provided with a plurality of distribution platforms, and the shuttle vehicles are arranged on the closed track; the shuttle car and the distribution platform are provided with a transfer machine. The arrangement of the silk trolley cache placement space avoids the situations of silk trolley accumulation and crowded workshop logistics channels, the silk trolleys are distributed through a plurality of distribution platforms, and the silk trolleys of the distribution platforms are transported to corresponding areas by the transfer machine, so that the situation of information confusion is avoided, and the production efficiency and the product quality are ensured; and the closed track is matched with the shuttle car, so that the automation degree is high, the labor intensity is reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of glass fiber production and manufacturing, in particular to a cache allocation device and a silk vehicle cache allocation method of a glass fiber production system.
Background
In the glass fiber production and manufacturing industry, the wire car is pushed and pulled manually from a wire drawing area to a head finding area and from a barrel washing area to the wire drawing area, so that the labor intensity is high, and the production efficiency is low. Moreover, the efficiency of each production area is not matched in a short time, so that the silk car is easily accumulated, and the logistics channel of a workshop is crowded; to address this problem, people set up buffer shops to alleviate the accumulation of wire cars.
The applicant has found that the prior art has at least the following technical problems:
in the prior art, a plurality of production areas share one cache workshop to cache the yarn trolley, so that the information management is disordered easily, the production efficiency is influenced, and the quality of products is seriously influenced by wrong cop.
Disclosure of Invention
The invention aims to provide a cache allocation area of a glass fiber production system and a silk vehicle cache allocation method, and aims to solve the technical problem that in the prior art, a plurality of production areas share one cache workshop to perform cache of silk vehicles, so that information management is easily disordered. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a cache distribution device of a glass fiber production system, which comprises a closed track and shuttle cars, wherein the closed track is surrounded to form a silk car cache placement space, the closed track is provided with a plurality of distribution platforms, and the shuttle cars are arranged on the closed track so as to convey the silk cars on the shuttle cars to the corresponding distribution platforms; the shuttle car with all be provided with on the distribution platform and move the machine of carrying to link to each other silk car buffer memory place space with washing district, unloading section of thick bamboo district, wire drawing district and odd district.
Optionally, a flat warehouse formed by a plurality of chain type transfer machines is arranged in the wire trolley cache placement space.
Optionally, it is a plurality of the distribution platform returns the platform including empty silk car, dress section of thick bamboo platform, wire drawing platform, find the first platform and emergency platform, empty silk car return the platform pass through conveying equipment with unload empty section of thick bamboo district and link up mutually, dress section of thick bamboo platform pass through conveying equipment with wash the district and link up mutually, the wire drawing platform pass through conveying equipment with the wire drawing district links up mutually, find the first platform pass through conveying equipment with find the first district and link up mutually, emergency platform is used for manual from top to bottom the closed orbit.
Optionally, the flat warehouse comprises an empty bobbin yarn trolley cache warehouse, an empty yarn trolley cache warehouse and a yarn group yarn trolley cache warehouse, the empty bobbin yarn trolley cache warehouse is in butt joint with the bobbin loading platform, the empty yarn trolley cache warehouse is in butt joint with the empty yarn trolley returning platform, and the yarn group yarn trolley cache warehouse is in butt joint with the end finding platform.
Optionally, the closed track is an endless track.
Optionally, the transfer is a chain transfer.
The invention provides a buffer memory allocation method for a filament car, which adopts any one of the buffer memory allocation devices of the glass fiber production system to buffer the filament car.
Optionally, the silk car cache allocation method includes the following steps:
judging whether the state of the distribution platform is full;
judging whether the state of the wire trolley cache placing space is full or not;
and controlling the shuttle vehicle.
Optionally, if the distribution platform is full and the yarn trolley cache placement space is not full, the shuttle vehicle yarn receiving vehicle is transported to the yarn trolley cache placement space; if the distribution platform is not full, the shuttle vehicle receives the yarn vehicle to the corresponding distribution platform.
Optionally, if the state of the distribution platform is not full and the state of the corresponding area is not full, the shuttle car yarn receiving car yarn buffer storage placing space conveys the yarn car to the corresponding area.
The invention provides a cache allocation device and a cache allocation method for a glass fiber production system, wherein the device comprises a closed track and shuttle cars, the closed track encloses a cache placement space for the yarn cars, the closed track is provided with a plurality of allocation platforms, the shuttle cars on the closed track can convey the yarn cars to the corresponding allocation platforms, the cache placement space for the yarn cars is connected with a cleaning area, an emptying cylinder area, a wire drawing area and a head finding area through transfer machines on the shuttle cars and the allocation platforms, and the yarn cars of the allocation platforms are conveyed to the corresponding areas; the arrangement of the silk trolley cache placement space avoids the situations of silk trolley accumulation and crowded workshop logistics channels, and the silk trolleys are distributed through a plurality of distribution platforms, so that the situation of information confusion is avoided, and the product quality is ensured; and the closed track is matched with the shuttle car, so that the automation degree is high, the labor intensity is reduced, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a buffer memory allocation device of a glass fiber production system according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a shuttle vehicle according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of the chain transfer machine.
In the figure 100, a shuttle; 200. closing the track; 300. a chain transfer machine; 401. empty bobbin silk lathes; 402. empty silk vehicle; 403. a yarn ball silk vehicle; 31. a conveyor chain; 32. guiding by a chain machine; 33. a motor;
p1, buffer allocation; p2, a hollow yarn vehicle loading area; p3, a return area of the empty yarn vehicle; p4, heading area; p5, drawing zone; p6, a yarn group yarn vehicle lower line area; p7, emergency manual up-down line area.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
The invention provides a cache distribution device of a glass fiber production system, which comprises a closed track 200 and shuttle cars 100, wherein the closed track 200 is enclosed to form a silk car cache placement space, the closed track 200 is provided with a plurality of distribution platforms, and the shuttle cars 100 are arranged on the closed track 200 so as to convey the silk cars on the shuttle cars 100 to the corresponding distribution platforms; the shuttle car 100 and the distribution platform are provided with transfer machines to connect the yarn car buffer storage space with the cleaning area, the emptying cylinder area, the wire drawing area P5 and the head finding area P4. The connection of shuttle 100, closed track 200 and transfer machine is shown in fig. 2.
The arrangement of the silk trolley cache placement space avoids the situations of silk trolley accumulation and crowded workshop logistics channels, the silk trolleys are distributed through a plurality of distribution platforms, and the silk trolleys of the distribution platforms are transported to corresponding areas by the transfer machine, so that the situation of information confusion is avoided, and the production efficiency and the product quality are ensured; and the closed track 200 is matched with the shuttle car 100, so that the automation degree is high, the labor intensity is reduced, and the production efficiency is improved.
As an optional embodiment, a flat warehouse composed of a plurality of chain transfer machines 300 is arranged in the wire trolley buffer storage space.
Each flat warehouse is used for placing a type of yarn trolley (such as an empty yarn trolley 402, an empty bobbin yarn trolley 401 or a yarn group yarn trolley 403), and the flat warehouse is more directly and accurately jointed with a distribution platform and has higher efficiency.
As an alternative embodiment, the plurality of distribution stations includes an empty yarn vehicle return station, a loading station, a drawing station, a heading station, and an emergency station, the empty yarn vehicle return station is connected to the empty yarn discharging area through a conveying device, the loading station is connected to the cleaning area through a conveying device, the drawing station is connected to the drawing area P5 through a conveying device, the heading station is connected to the heading area P4 through a conveying device, and the emergency station is used for manually moving the closed track 200 up and down.
The distribution platform is provided with an empty wire trolley returning platform, a barrel loading platform, a wire drawing platform, a head finding platform and an emergency platform which are respectively connected with corresponding areas through conveying equipment, so that the flow direction of the wire trolley is convenient to control.
As an optional embodiment, the flat warehouse comprises an empty bobbin yarn trolley buffer warehouse, an empty yarn trolley buffer warehouse and a yarn group yarn trolley buffer warehouse, the empty bobbin yarn trolley buffer warehouse is in butt joint with the bobbin loading platform, the empty yarn trolley buffer warehouse is in butt joint with the empty yarn trolley returning platform, and the yarn group yarn trolley buffer warehouse is in butt joint with the end-finding platform.
And each flat warehouse is in one-to-one butt joint with a corresponding platform, so that the flow direction of the silk car is accurately controlled, and the automation control is facilitated.
As an alternative embodiment, the closed track 200 is a circular track.
The circular track is adopted, the silk car smoothly flows and rotates, the design is reasonable, and the flowing and rotating processes are not easy to generate mutual interference.
In an alternative embodiment, the transfer machine is a chain transfer machine 300.
As shown in fig. 3, the chain transfer machine 300 includes a conveying chain 31, a motor 33 and a chain guide 32, wherein the conveying chain 31 is in transmission connection with the motor 33 so as to drive the wire car on the conveying chain 31 to move directionally. The chain transfer machine 300 operates stably and has high efficiency.
The invention provides a buffer memory distribution method for a silk vehicle, which adopts any buffer memory distribution device of a glass fiber production system to buffer and distribute the silk vehicle. The invention solves the problem of logistics cache allocation among the technical areas of the glass armature, ensures that the production efficiency of each production technical area is matched in a short time, and the production process can be normally and orderly carried out.
As shown in fig. 1, the buffer allocation area P1 is composed of a small flat bank buffer composed of a circular shuttle 100 and a chain machine. The annular shuttle car 100 is used for conveying the distribution wire car, and the small flat warehouse of the chain machine is used for caching, so that the efficiency of each functional area is balanced. The empty silk car 402 enters the empty silk car loading area, and the robot loads the empty cylinders cleaned in the empty cylinder cleaning area and outputs the empty cylinder silk car 401 through the chain transfer machine 300. The empty yarn cart 402 unloaded from the empty bobbin is returned to the empty yarn cart return area P3 before the bobbin is washed. The yarn group yarn car 403 carries out end-finding processing in the end-finding area P4. In the drawing area P5, the winder winds the glass fiber to an empty bobbin to generate a yarn group, the empty bobbin yarn trolley 401 enters, and the yarn group yarn trolley 403 exits. In the lower run area of the clew cart 403, the clew cart 403 is manually moved down to the drawing area P5. In the emergency manual feeding and discharging area P7, the empty bobbin yarn vehicle 401, the yarn vehicle or the yarn ball yarn vehicle 403 are fed and discharged manually.
In the distribution flow of the silk car, if the silk car is full, the silk car is not allowed to enter, and if the silk car is not full, the silk car is allowed to enter and then is allowed to exit; when the state is empty, the entry is not allowed and the exit is not allowed.
Starting from the empty yarn vehicle loading area, for example, the process of yarn vehicle distribution by the cache distribution device of the glass fiber production system is as follows:
s1, a section from the empty cylinder outlet of the cylinder loading area to the empty cylinder inlet of the wire drawing area P5:
the drawing area empty bobbin entry station is not full, the bobbin loading area is provided with an empty bobbin wire vehicle 401, the empty shuttle vehicle 100 is connected with the bobbin loading area empty bobbin wire vehicle 401 to the drawing area empty bobbin entry station, and the empty bobbin vehicle is driven out.
And if the station entrance of the empty bobbin in the wire drawing area is not full, the wire trolley cache storage space (also called a cache area) is provided with the empty bobbin wire trolley 401, and the tube loading area is provided with no empty bobbin wire trolley 401, the empty shuttle car 100 is connected with the empty bobbin wire trolley 401 in the cache area to the station entrance of the empty bobbin in the wire drawing area, and the empty bobbin is driven out.
And (3) if the station entrance of the empty bobbin in the wire drawing area is full, the buffer area is not full, and the bobbin wire vehicle 401 is in the bobbin loading area, the empty ring penetrates through the bobbin wire vehicle 401 in the bobbin loading area to the buffer area, and the empty bobbin vehicle is driven out.
The drawing area P5 is full or not full of empty bobbin entry station mouth, the buffer area has no vehicle (the state is empty), the bobbin loading area has no empty bobbin thread vehicle 401, the empty shuttle vehicle 100 has no action, and the empty vehicle is driven out.
S2, drawing zone yarn group outlet to end-finding zone P4:
and a yarn ball silk trolley 403 is arranged at the outlet of the yarn ball in the wire drawing area, and if the end finding area is not full, the empty shuttle car 100 is connected with the yarn ball silk trolley in the wire drawing area P5 to the end finding area P4, and the empty shuttle car is driven out.
And no yarn group yarn trolley 403 is arranged at the yarn group outlet of the wire drawing area, a yarn group trolley is arranged in the buffer area, and the end finding area is not full, so that the empty shuttle car 100 is connected with the yarn group yarn trolley in the buffer area to the end finding area P4 and the empty trolley is driven out.
The yarn ball outlet of the wire drawing area is provided with a yarn ball wire vehicle 403, the buffer area is not full, and the head finding area P4 is full. The empty shuttle car 100 is connected with a yarn group yarn car in the wire drawing area P5 to the buffer area, and the empty shuttle car is driven out.
When the yarn group outlet of the wire drawing area is empty and the buffer area is empty, the empty shuttle car 100 does not act and the empty shuttle car is driven out.
S3, returning the empty yarn trolley from the return area P3 to the empty yarn trolley inlet section of the bobbin loading area:
the empty yarn vehicle returning area P3 is provided with an empty yarn vehicle 402, the loading area is not full of empty yarn vehicle entry station ports, the empty shuttle vehicle 100 is connected with the empty yarn vehicle 402 in the empty yarn vehicle returning area P3 to the loading area, and the empty yarn vehicle is driven out.
The empty yarn vehicle returning area P3 has no empty yarn vehicle 402, the buffer area has an empty yarn vehicle 402, the loading area is not full of empty yarn vehicle entrance, the empty shuttle vehicle 100 receives the empty yarn vehicle 402 in the buffer area to return to the loading area, and the empty yarn vehicle is driven out.
The empty yarn car returning area P3 is provided with an empty yarn car 402, the buffer area is not full, the loading area is full, the empty yarn car entrance of the loading area is full, the empty shuttle car 100 is connected with the empty yarn car 402 of the empty yarn car returning area P3 to the buffer area, and the empty yarn car is driven out.
If the empty yarn vehicle returning area P3 is empty and the buffer area is empty, the empty shuttle vehicle 100 does not move and the empty shuttle vehicle is driven out.
Completing one cycle, steps S1-S3 are repeated.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The buffer memory distribution device of the glass fiber production system is characterized by comprising a closed track and shuttle cars, wherein the closed track encloses a yarn car buffer memory placing space, the closed track is provided with a plurality of distribution platforms, and the shuttle cars are arranged on the closed track so as to convey the yarn cars on the shuttle cars to the corresponding distribution platforms; the shuttle car and the distribution platform are respectively provided with a transfer machine so as to connect the wire car buffer storage space with the cleaning area, the emptying cylinder area, the wire drawing area and the head searching area;
a flat warehouse consisting of a plurality of chain type transfer machines is arranged in the silk trolley cache placing space;
it is a plurality of the distribution platform returns the platform, dress section of thick bamboo platform, wire drawing platform, looks for first platform and emergency platform including empty silk car, empty silk car return the platform pass through conveying equipment with unload empty section of thick bamboo district and link up mutually, dress section of thick bamboo platform pass through conveying equipment with the washing district links up mutually, the wire drawing platform pass through conveying equipment with the wire drawing district links up mutually, look for the first platform pass through conveying equipment with look for the first district and link up mutually, emergency platform is used for manual from top to bottom the closed orbit.
2. The buffer distribution device of the glass fiber production system according to claim 1, wherein the flat warehouse comprises an empty bobbin yarn trolley buffer warehouse, an empty yarn trolley buffer warehouse and a yarn group yarn trolley buffer warehouse, the empty bobbin yarn trolley buffer warehouse is in butt joint with the bobbin loading platform, the empty yarn trolley buffer warehouse is in butt joint with the empty yarn trolley returning platform, and the yarn group yarn trolley buffer warehouse is in butt joint with the head finding platform.
3. The buffer memory distribution device of the glass fiber production system according to claim 1, wherein the closed track is an annular track.
4. The buffer memory distribution device of the glass fiber production system according to claim 1, wherein the transfer machine is a chain transfer machine.
5. A buffer memory allocation method for filament vehicles, which is characterized in that the buffer memory allocation device of the glass fiber production system of any one of claims 1 to 4 is adopted to buffer the filament vehicles.
6. The silk vehicle buffer allocation method according to claim 5, comprising the steps of:
judging whether the state of the distribution platform is full;
judging whether the state of the wire trolley cache placing space is full or not;
and controlling the shuttle vehicle.
7. The method for allocating the buffer memory of the yarn feeding vehicle as claimed in claim 6, wherein if the allocation platform is full and the buffer memory space of the yarn feeding vehicle is not full, the shuttle vehicle receives the yarn feeding vehicle and transports the yarn feeding vehicle to the buffer memory space of the yarn feeding vehicle; if the distribution platform is not full, the shuttle vehicle receives the yarn vehicle to the corresponding distribution platform.
8. The method of claim 6, wherein if the distribution platform is not full and the corresponding area is not full, the shuttle car receives the filament car buffer storage space and transports the filament car to the corresponding area.
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| CN114524210A (en) * | 2022-02-24 | 2022-05-24 | 北自所(北京)科技发展股份有限公司 | Precursor yarn group head finding system and method |
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| CN116198891A (en) * | 2023-02-22 | 2023-06-02 | 北自所(北京)科技发展股份有限公司 | Logistics system, electronic grade glass fiber fabric manufacturing system and feeding method |
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| CN1489555A (en) * | 2000-12-13 | 2004-04-14 | 康宁股份有限公司 | Method and apparatus for automated manufacturing optical fiber |
| CN1911762A (en) * | 2005-08-10 | 2007-02-14 | 株式会社大福 | Article transport device |
| CN101844681A (en) * | 2010-05-15 | 2010-09-29 | 华中科技大学 | Buffer area facing coating or assemble production line |
| CN203497636U (en) * | 2013-09-29 | 2014-03-26 | 天津博信汽车零部件有限公司 | Annular distribution system for automobile seat assembly line |
| CN108910434A (en) * | 2018-06-21 | 2018-11-30 | 东莞职业技术学院 | Fully automatic loop assembly production chain |
| CN209777516U (en) * | 2019-03-08 | 2019-12-13 | 无锡意佳工业设备制造有限公司 | Annular flexible chain line |
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