CN108045826A

CN108045826A - A kind of Material Sorting system and Material Sorting method

Info

Publication number: CN108045826A
Application number: CN201711232410.9A
Authority: CN
Inventors: 陈刚
Original assignee: Hubei Dimaiwei Intelligent Equipment Co Ltd
Current assignee: Hubei Dimaiwei Intelligent Equipment Co Ltd
Priority date: 2017-11-30
Filing date: 2017-11-30
Publication date: 2018-05-18
Anticipated expiration: 2037-11-30
Also published as: CN108045826B

Abstract

This application discloses a kind of Material Sorting system and Material Sorting method, the system comprises：Sortation process section and accumulating station section, the accumulating station section carry out material according to the sorting result of the sortation process section distribution of deposit position, and the accumulating station section includes：Shelf, running track, control mechanism and floor truck；The memory pool structure of the sorting system is simple, when floor truck operates, can sufficiently utilize the memory space in warehouse, and the energy consumption in storing process is relatively low, and noise is small, facilitates repair.Disclosed herein as well is a kind of Material Sorting methods, Material Sorting is carried out based on Material Sorting system described above, it can be by reasonably carrying out quickly reasonably sorting to material using floor truck, it is greatly improved the sorting efficiency of material, so that the utilization rate of memory space is also promoted, the operation cost of enterprise is reduced.

Description

A kind of Material Sorting system and Material Sorting method

Technical field

This application involves materials-sorting system fields, and in particular to a kind of Material Sorting system and Material Sorting method.

Background technology

As the consumption diversification, circulation high speed and the arrival in commercial network epoch, logistics play in social production Highly important effect, oneself becomes and realizes efficient, the convenient important equipment for transferring article for the logistics machinery equipment of modernization, becomes The means of production and commodity realize the important technical of circulating function.Wherein, during logistics sorting, transhipment, for commodity Storage be also an indispensable link, this also greatly influences the efficiency and cost of entire logistics transportation.

However, in the prior art, the common repository of materials-sorting system is generally stereo type warehouse, such warehouse one As refer to using several layers of, ten several layers of or even tens floor heights shelf storage element cargos, be carried out with corresponding material conveyance equipment The warehouse of goods warehousing and Delivery.But the structure of common repository is cumbersome or railcar, the overhead traveling crane etc. of application are set When operating in standby progress storehouse, fail sufficiently to utilize the memory space in warehouse, and the high energy consumption in storing process, noise is big, speed Degree is relatively slow and affects the efficiency of logistics transportation with repairing complicated and severe.

The content of the invention

The application provides a kind of Material Sorting system, to solve the track that the structure of existing repository is cumbersome or applies Vehicle, overhead traveling crane fail sufficiently to utilize the memory space in warehouse, and the energy consumption in storing process when equipment operate in storehouse Height, noise is big, and speed is relatively slow and repair complicated and severe ground the problem of affecting the efficiency of logistics transportation.

In addition the application provides a kind of Material Sorting method, carry out Material Sorting using above-mentioned Material Sorting system, greatly The sorting efficiency for improving material and material storage space utilization rate.

The application provides a kind of Material Sorting system, including：Sortation process section and accumulating station section, the accumulating station section The distribution of deposit position is carried out to material according to the sorting result of the sortation process section, the accumulating station section includes：Shelf, Running track, control mechanism and floor truck；

The shelf include：At least two overhead baggage rack unit groups being oppositely arranged, each overhead baggage rack unit group include：It is multiple The overhead baggage rack unit being arranged in order on longitudinal direction, the overhead baggage rack unit is interior to have object described in the space for accommodating body feed tank and support The support mechanism of hopper；

The running track includes：Vertical track section, the both sides being arranged on the overhead baggage rack unit group longitudinal direction are described The length of vertical track section is equal to the height of the shelf；

The floor truck can be travelled by the sortation process section along the running track, and run to target location Afterwards, the body feed tank on the floor truck is delivered in the overhead baggage rack unit；Or

The body feed tank in the overhead baggage rack unit is moved on the floor truck, the floor truck is by the storage Fortune station section is back to the sortation process section.

Optionally, the running track includes：Horizontal rail section and shunting movable rail and/or interflow movable rail；

Wherein, the horizontal rail is located between the vertical track section of the both sides of the overhead baggage rack unit group；

The shunting movable rail is arranged at the floor truck into the upstream end in the overhead baggage rack unit group, and is located at It, can be right by the horizontal rail section between two overhead baggage rack unit groups between two overhead baggage rack unit groups connected side by side It connects；

The interflow movable rail is arranged at the end of exiting that the floor truck exits the overhead baggage rack unit group, and positioned at two It, can be right by the horizontal rail section between two overhead baggage rack unit groups between a overhead baggage rack unit group connected side by side It connects.

Optionally, the upstream end is located at the top of the overhead baggage rack unit group, and the end of exiting is opposite with the upstream end, Positioned at the bottom of the overhead baggage rack unit group.

Optionally, the shunting movable rail includes：Shunt driver, shunting orbital segment and three-link mechanism；

Wherein, the driving end of the shunting driver is connected with one end of the first connecting rod in the three-link mechanism, institute The other end for stating first connecting rod is connected with one end of the second connecting rod, the opposite position with driving end connecting side of the first connecting rod It puts and is hinged on the shelf；

One end of the other end of the second connecting rod and third connecting rod connects, the other end of the third connecting rod with described point The shunting mounting base of stream orbital segment is hinged, and the shunting orbital segment is hinged with the shunting mounting base；

Under the driving of the shunting driver, the shunting mounting base hinged place is driven by the movement of the three-link It rotates, the shunting orbital segment is made to dock or separate with the horizontal rail section.

Optionally, the interflow movable rail includes：Collaborate driver and interflow orbital segment；

Wherein, one end of the interflow driver is connected with the interflow orbital segment, this end is the interflow orbital segment Connecting pin, the other end are the free end of interflow orbital segment, and the interflow orbital segment is by collaborating mounting base articulated connection in described On shelf；For the interflow orbital segment under the driving of the interflow driver, the free end can be using the hinged end in The heart rotates, and the interflow orbital segment is made to dock or separate with the horizontal rail section.

Optionally, including：Switching mechanism is arranged at the sortation process section and enters the shelf with the floor truck Between initial position, the floor truck is located on the switching mechanism, when detecting that the floor truck has the body feed tank When, the switching mechanism is overturn to sort operation direction；It is described to turn over when the body feed tank of the floor truck is not detected Rotation mechanism keeps original level state, and the floor truck is run through the switching mechanism to the overhead baggage rack unit group.

Optionally, the switching mechanism includes：Overturn the fixed seat of driver, rollover stand and the installation rollover stand；

Wherein, the rollover stand includes：Transition rail, swing arm, idler wheel and the slide being arranged on the rollover stand；It is described Rollover stand have with the matched shape of the floor truck, and be equipped on it and the driving wheel of the floor truck cooperation Transition rail, the transition rail can be docked when the rollover stand is horizontal with the running track, and the carrying is small Vehicle is run by the transition rail to the running track；The rollover stand close to the sort operation direction one side with The fixed seat pivot joint, is pivot end, opposite side is free end；It is provided with slide on the free end, the one of the swing arm End and the output axis connection of the overturning driver, the other end are connected with the idler wheel, and the idler wheel is embedded in the slide； The swing arm drives the idler wheel to be moved back and forth in the slide under the driving of the overturning driver, when the idler wheel exists When in the slide to away from pivot end one side movement, the rollover stand lifts；When the idler wheel in the slide to During close to pivot end one side movement, the rollover stand is fallen after rise.

Optionally, including：Upper limit detection switch and/or lower limit detection switch, are arranged at the fixed seat；The upper limit inspection Slowdown monitoring switch detects the rollover stand cocked position and the overturning driver is controlled to be stopped afterwards in place, the lower limit detection switch Detect the rollover stand falling position controls the overturning driver to be stopped afterwards in place.

Optionally, the transition rail includes：Transition rack rail and transition bearing rail, the transition rack rail and the transition Bearing rail is oppositely arranged, and is able to be connected to each other with the operation bearing rail of running track setting and operation rack rail.

Optionally, including：Station section is repaired, is arranged at another area with the corresponding shelf of the sortation process section Domain, the floor truck repair station section by the direction for exiting the overhead baggage rack unit into described.

Optionally, the floor truck includes：Trolley and the driving mechanism being installed in the trolley and Material conveying mechanism；

The material conveying mechanism includes：Be relatively arranged on respectively the trolley both sides conveying roller group and can Carry body feed tank and with the synchronization-moving delivery platform of conveying roller group rotating direction, the rolling square of the conveying roller group To identical with the body feed tank conveying direction, the delivery platform rolls under the driving of the conveying roller group around the conveying Wheel group carries out circular motion；

The body feed tank is moved with the delivery platform is synchronous to designated position, and is reached after the delivery platform is departed from To the designated position, the delivery platform continuously moves to the trolley bottom under the driving of the conveying roller group Portion, and can be back to above the trolley, carry next body feed tank；Wherein, the trolley both sides are institute State the both sides of body feed tank moving direction；

The driving mechanism have drive wheel group, be arranged in the trolley, the drive wheel group can with it is described Running track coordinates, and the trolley is driven to be run along the running track to the correspondence specified location.

Optionally, the material conveying mechanism includes：Driving motor and connection shaft；The delivery platform includes：Conveying Bar, conveyor chain；The conveying roller group includes：Drive sprocket, the first driven sprocket and the second driven sprocket；

Wherein, the drive sprocket is located at the bottom of the trolley side, first driven sprocket and second from Movable sprocket is horizontally set on the front and back end of the trolley side along the direction that the body feed tank moves, the drive sprocket, First driven sprocket and second driven sprocket are closed by the conveyor chain to be wound；

The connection shaft is connected between the opposite drive sprocket in the trolley both sides；The driving motor Output terminal and one end of the connection shaft connect, the connection shaft is driven to rotate, while the drive chain is driven to rotate It is dynamic, and then first driven sprocket and second driven sprocket is driven to rotate synchronously；

The conveying lever includes：First conveying lever and the second conveying lever, first conveying lever and second conveying lever Both ends opposite with trolley both sides conveyor chain connection, and being moved with the rotation of the conveyor chain respectively It is dynamic；First conveying lever and the second conveying lever can coordinate with the body feed tank carries the body feed tank synchronizing moving.

Optionally, the conveying roller group includes：Tightener sprocket is arranged at the drive sprocket and described first driven Between sprocket wheel, and engage with the outside of the conveyor chain and/or, be arranged at the drive sprocket and second driven chain Between wheel, and engaged with the outside of the conveyor chain.

Optionally, the driving mechanism further includes：It is drivingly connected axis and driver；The drive wheel group includes：Preceding driving Wheel group and rear drive sprocket group, and it is respectively provided with the driving wheel positioned at trolley both sides；

Respectively by the drive connection axis connection between the driving wheel of the front driving wheel group and the rear drive sprocket group, The output terminal of the driver be connected with one end of the drive connection axis in the front driving wheel group and/or with the rear-guard One end connection of the drive connection axis in driving wheel group.

Optionally, including：Shaft coupling is disposed in proximity on the drive connection axis in the drive wheel group region.

Optionally, including：The drive wheel group is made of gear and bearing wheels, and the gear and the bearing wheels are coaxial Adjacent connection, to correspond to the running track as the rack and the bearing rail.

The application also provides a kind of Material Sorting method, and Material Sorting, bag are carried out based on Material Sorting system described above It includes：Receive body feed tank outbound and/or body feed tank storage information；

Control mechanism starts floor truck according to the outbound information and runs to shelf list corresponding with the outbound information First position, and the body feed tank on the overhead baggage rack unit is transferred, it is delivered to sortation process section；And/or

Control mechanism starts floor truck according to the storage information and runs to shelf list corresponding with the storage information First position, and the body feed tank on the floor truck is put into overhead baggage rack unit.

Optionally, including：When the overhead baggage rack unit group includes multiple, in the overhead baggage rack unit group in each column and/or often arranged, Reserve at least one vacant overhead baggage rack unit.

Optionally, the control mechanism according to the storage information start floor truck run to the storage information pair The overhead baggage rack unit position answered, and the body feed tank on the floor truck is put into overhead baggage rack unit, including：

Before starting the floor truck according to the storage information, the outbound letter of current another floor truck is searched Breath starts the floor truck according to the outbound information setting and is transported to the overhead baggage rack unit of the outbound information Row.

Optionally, including：The control mechanism according to the outbound information start floor truck run to the outbound The corresponding overhead baggage rack unit position of information, and the body feed tank on the overhead baggage rack unit is transferred, sortation process section is delivered to, including：

Before starting the floor truck according to the outbound information, the storage letter of current another floor truck is searched Breath is transported according to the storage information setting startup floor truck to the overhead baggage rack unit of the storage information Row.

Compared with prior art, this application provides a kind of Material Sorting system and a kind of Material Sorting method, work is sorted Position section and accumulating station section, the accumulating station section carry out deposit position according to the sorting result of the sortation process section to material Distribution, the accumulating station section includes：Shelf, running track, control mechanism and floor truck；The shelf include：Extremely Few two overhead baggage rack unit groups being oppositely arranged, each overhead baggage rack unit group include：The goods being arranged in order on multiple longitudinal directions Frame unit, the interior support mechanism with body feed tank described in the space for accommodating body feed tank and support of the overhead baggage rack unit；The fortune Row track includes：Vertical track section, the both sides being arranged on the overhead baggage rack unit group longitudinal direction, the length of the vertical track section Degree is equal to the height of the shelf；The floor truck can be travelled along the running track, and after running to target location, it will The body feed tank on the floor truck is delivered in the overhead baggage rack unit；Or by the body feed tank in the overhead baggage rack unit It is moved on the floor truck, is back to the sortation process section.It is described to remove by regulation and control of the control mechanism to whole system Fortune trolley is run on the track, and body feed tank is delivered on corresponding shelf, the memory pool structure letter of the sorting system It is single, when floor truck operates, the memory space in warehouse can be sufficiently utilized, and the energy consumption in storing process is relatively low, noise is small, Facilitate repair, greatly improve the efficiency of logistics transportation.

Description of the drawings

Fig. 1 is a kind of structure diagram of Material Sorting system provided by the embodiments of the present application；

Fig. 2 is the side view of Fig. 1；

Fig. 3 is the top view of Fig. 1；

Fig. 4 is the structure diagram of the shunting movable rail in a kind of Material Sorting system provided by the embodiments of the present application；

Fig. 5 is the structure diagram of the interflow movable rail in a kind of Material Sorting system provided by the embodiments of the present application；

Fig. 6 a are the tracks structure diagrams in a kind of Material Sorting system provided by the embodiments of the present application；

Fig. 6 b are the structure diagrams of the driving wheel of the corresponding floor truck of Fig. 6 a tracks structures；

Fig. 7 is the structure diagram of the switching mechanism in a kind of Material Sorting system provided by the embodiments of the present application；

Fig. 8 is the top view of Fig. 7；

Fig. 9 is the structure diagram of the floor truck in a kind of Material Sorting system provided by the embodiments of the present application；

Figure 10 is the structure diagram of the material conveying mechanism in the embodiment of the present application floor truck embodiment；

Figure 11 is the top view of Figure 10；

Figure 12 is the top view of Fig. 9；

Figure 13 is a kind of flow chart of Material Sorting method provided by the embodiments of the present application.

Wherein, Material Sorting system 1, shelf 2, overhead baggage rack unit group 2-1, fixing bracket 2-2, running track 3, vertical rails Road section 3-1, horizontal rail section 3-2 shunt movable rail 3-3, shunt driver 3-3-1, first connecting rod 3-3-2, second connecting rod 3-3-3, third connecting rod 3-3-4 shunt mounting base 3-3-5, shunt orbital segment 3-3-6, collaborate movable rail 3-4, interflow driving Device 3-4-1 collaborates mounting base 3-4-2, collaborates orbital segment 3-4-3, rack 3-5, bearing rail 3-6；

Switching mechanism 4 overturns driver 4-1, rollover stand 4-2, transition rail 4-2-1, swing arm 4-2-2, idler wheel 4-2-3, sliding Rail 4-2-4, fixed seat 4-3；

Upper limit detection switch 5-1, lower limit detection switch 5-2；Floor truck 6, conveyor chain 6-1, drive sprocket 6-2, the One driven sprocket 6-3, the second driven sprocket 6-4, driving motor 6-5, connection shaft 6-6, the first conveying lever 6-7, second conveys Bar 6-8, tightener sprocket 6-9, front driving wheel group 6-10, rear drive sprocket group 6-11, gear 6-12, bearing wheels 6-13, shaft coupling 6- 14, electricity-fetching mechanism 6-15；Body feed tank 7.

Specific embodiment

Many details are elaborated in the following description in order to fully understand the application.But the application can be with Much implement different from other manner described here, those skilled in the art can be in the situation without prejudice to the application intension Under do similar popularization, therefore the application is from the limitation of following public specific implementation.

Shown in please referring to Fig.1, Fig. 1 is a kind of structure diagram for Material Sorting system embodiment that the application provides.

As shown in Figure 1, this application provides a kind of Material Sorting system, including：Sortation process section and accumulating station section, institute State the distribution that accumulating station section carries out material according to the sorting result of the sortation process section deposit position.

In the present embodiment, the Material Sorting system 1 is broadly divided into sortation process section and accumulating station section, can by Fig. 1 Know, the sortation process section and the accumulating station section are connected by running track 3, and the floor truck 6 is through the sorting work Position section is run by the running track 3 to the accumulating station section, and according to the sorting result of the sortation process section to object Material carries out the distribution of deposit position.

The sortation process section is that material is sorted, which can send preparation by conveyer belt to be positioned over It is being stored in the shelf 2 or from shelf 2 conveying come to need to be transported to it is extraneous, so sortation process section is The nodal sorting center of the material system is the storage of material and/or the essential link of outbound.The present embodiment will be first to described Accumulating station section is explained, and then makees to the sortation process section with detailed explanation.

The accumulating station section is to carry out the distribution of deposit position to material according to the sorting result of the sortation process section, The accumulating station section includes：Shelf 2, running track 3, control mechanism and floor truck 6.

Wherein, in the present embodiment, the shelf 2 include：At least two overhead baggage rack unit group 2-1 being oppositely arranged, it is each The overhead baggage rack unit group 2-1 includes：The overhead baggage rack unit being arranged in order on multiple longitudinal directions, the overhead baggage rack unit is interior to have receiving The support mechanism of body feed tank 7 described in the space of body feed tank 7 and support.

Please refer to Fig.1, shown in Fig. 2 and Fig. 3, in this embodiment, the material storage space of the Material Sorting system 1 be by Multiple overhead baggage rack unit group 2-1 are sequentially connected composition, and each overhead baggage rack unit group 2-1 is disposed in the longitudinal direction Multiple overhead baggage rack units are provided with the support mechanism of body feed tank 7 described in the space for accommodating body feed tank 7 and support in overhead baggage rack unit, The support mechanism in the present embodiment is bending plate (not shown) or support bar, and the support bar is to accommodating body feed tank 7 Extend in space, and in the two side arms of overhead baggage rack unit, body feed tank 7 described in support are engaged with 7 bottom of body feed tank.

The body feed tank 7 on the overhead baggage rack unit can be exited, be back to point for ease of the floor truck 6 Station section is picked, the length of the body feed tank 7 should be greater than the length of the support mechanism.

It is formed it should be noted that above-mentioned material storage space is sequentially connected by multiple overhead baggage rack unit group 2-1, it can To be multiple overhead baggage rack unit group 2-1 transversely attached successively and be oppositely arranged, i.e.,：The overhead baggage rack unit group 2-1 is set up in parallel Two rows, between can have the space for accommodating the floor truck 6, each row has multiple sequentially connected overhead baggage rack unit group 2- 1, and then the material storage space of larger sorting system is formed, improving material storage amount, the floor truck 6 can be arranged side by side It walks between the opposite overhead baggage rack unit group 2-1, completes storage and/or the outbound of material.

It, can be to the overhead baggage rack unit group 2-1 in order to which the storage space for forming multiple overhead baggage rack unit group 2-1 consolidates Between be attached by fixing bracket 2-2, specific connection mode can be：Using three row overhead baggage rack units as one group of connection, use The connection of staggered form is fixed by the fixing bracket 2-2, and the fixed point of the fixing bracket 2-2 is in a certain shelf list On tuple 2-1, then from the fixed point to overhead baggage rack unit group 2-1 extensions other described still using interleaved mode, most institute at last It states multiple overhead baggage rack unit group 2-1 and is connected as an overall structure.

The fixing bracket 2-2 can have multiple connecting rods and fastener, and two connecting rods are poor, four endpoint connections The fastener, the fastener are connected again with other connecting rods, and the fastener is connected fixation with the overhead baggage rack unit group 2-1；Institute Two connectivity ports and/or three connectivity ports and/or four connectivity ports can be included by stating fastener.Between each connectivity port By being connected in connecting rod again horizontal direction and/or longitudinal direction, so that steady between each overhead baggage rack unit group 2-1 Gu fixation forms overall structure.

It is understood that the connection fixation between the overhead baggage rack unit group 2-1 there can also be other modes, above are only The form used in this implementation, however it is not limited to the above.

The quantity of the overhead baggage rack unit group 2-1 can be set according to the needs and actual warehouse space of storage space, And the height and width of multiple overhead baggage rack unit group 2-1 are flexibly set all in accordance with actual warehouse space.

It should be noted that in this embodiment, the overhead baggage rack unit group 2-1 can be oppositely arranged 21 row, the shelf of homonymy Unit group 2-1 can have 19 layers, i.e.,：Two overhead baggage rack unit group 2-1 being oppositely arranged are respectively provided with 21 row, are respectively provided with 19 layers Overhead baggage rack unit.

Enter different overhead baggage rack unit group 2-1 for ease of floor truck 6, set at the top of the overhead baggage rack unit group 2-1 There is 6 level run space of floor truck, floor truck 6 is provided in the bottom of the overhead baggage rack unit group 2-1 by the different goods Frame unit group 2-1 is back to sortation process section or repairs the level run space of station section；I.e.：The overhead baggage rack unit group 2-1's Top enters the upstream end of the overhead baggage rack unit group 2-1 for the floor truck 6, and the bottom of the overhead baggage rack unit group 2-1 is institute That states that floor truck 6 exits the overhead baggage rack unit group 2-1 exits end.

It is understood that the upstream end and the position for exiting end can be according to 6 actual motion need of floor truck It is adjusted, such as：The upstream end and the end of exiting are interchangeable.

In this embodiment, the floor truck 6 from the sortation process section to the accumulating station section move when, can be pre- The spatial transition that the floor truck 6 is moved to accumulating station section is first left, the spatial transition can be and the shelf list Tuple 2-1 is similar, only without overhead baggage rack unit, certainly, 6 turns of the floor truck can also be set in the spatial transition Curved region is provided with the running track 3 of floor truck 6 on the spatial transition, when the spatial transition and the shelf list When tuple 2-1 is identical, running track 3 is also identical, when having the Turning regions in the spatial transition, the spatial transition On be provided with turning track, turning track is connected with the running track 3, disclosure satisfy that 6 normally travel of floor truck extremely In the accumulating station section.

In this embodiment, the floor truck 6 can be run along in the height of the overhead baggage rack unit group 2-1, described Running track 3 can be provided in the vertical track section 3-1 of the overhead baggage rack unit group 2-1 both sides, the vertical track section 3-1's Length is equal to the height of the shelf 2, as shown in Fig. 2, specifically, the vertical track section 3-1 is arranged at the overhead baggage rack unit Both sides on group 2-1 longitudinal directions, the body feed tank 7 can enter institute with the floor truck 6 along the vertical track section 3-1 Overhead baggage rack unit group 2-1 is stated, and is reached on the overhead baggage rack unit of designated position, the body feed tank 7 is entering the overhead baggage rack unit It is the same side with the overhead baggage rack unit is exited, i.e.,：The body feed tank 7 is entering the overhead baggage rack unit and is exiting the overhead baggage rack unit It can be same port；And the port is opposite with the delivery platform of the floor truck 6, passes through the defeated of the floor truck 6 Send platform that can realize that the body feed tank 7 is directly delivered in the overhead baggage rack unit by the delivery platform or causes the object Hopper 7 is transported to by the overhead baggage rack unit on the delivery platform by the delivery platform of the floor truck 6.The carrying Trolley 6 can be run on the vertical track section 3-1, and reach the shelf list in the overhead baggage rack unit group 2-1 specified It can accurately stop when first, after completing handling task, continue to run along the vertical track section 3-1, be back to initial position or original It awaits orders on ground.

When the overhead baggage rack unit group 2-1 is multiple, to realize that the floor truck 6 can be in the overhead baggage rack unit group 2-1 In arbitrarily shuttle, the running track 3 can also include：Horizontal rail section 3-2 and shunting movable rail 3-3 and/or interflow Movable rail 3-4.

Wherein, the horizontal rail section 3-2 is located at the both sides of the overhead baggage rack unit group 2-1, and connects the vertical track Section 3-1；In the embodiment of the present application, the vertical track section 3-1 is specifically arranged at described in upper two of the overhead baggage rack unit group 2-1 The upper and lower side of vertical track section 3-1 or positioned at the top and bottom of the overhead baggage rack unit group 2-1, and can be with described point Flow the movable rail 3-4 cooperation of movable rail 3-3 or described interflow, make the floor truck 6 the overhead baggage rack unit group 2-1 according to Demand arbitrarily shuttles.

In the present embodiment, the shunting movable rail 3-3 is arranged at the floor truck 6 into the overhead baggage rack unit group Upstream end A points in 2-1, the A points are only to illustrate and illustrate, and actually enter endpoint and are not limited to the A points, i.e.,：It is each A overhead baggage rack unit group 2-1, which corresponds to the floor truck 6, can enter the upstream end of the overhead baggage rack unit group 2-1, the upstream end It, can will be described between two overhead baggage rack unit group 2-1 between the overhead baggage rack unit group 2-1 connected side by side positioned at two Horizontal rail section 3-2 is docked, and the floor truck 6 is branched to each overhead baggage rack unit group 2-1.

The interflow movable rail 3-4 be arranged at the floor truck 6 exit the overhead baggage rack unit group 2-1 exit end B Point, the B points are only to illustrate and illustrate, and actually exit endpoint and are not limited to the B points, i.e.,：Each overhead baggage rack unit group 2-1 The corresponding floor truck 6 can exit the end of exiting of the overhead baggage rack unit group 2-1, and the end of exiting is located at two connections side by side The overhead baggage rack unit group 2-1 between, the horizontal rail section 3-2 between two overhead baggage rack unit group 2-1 can be docked； The floor truck 6 is collaborated by each overhead baggage rack unit group 2-1 to exiting on line, and can return to initial position or point Pick station section or repair station section.

In the present embodiment, the upstream end is located at the top of the overhead baggage rack unit group 2-1, it is described exit end with it is described into It is opposite to enter end, positioned at the bottom of the overhead baggage rack unit group 2-1.

As shown in figure 4, the motion state diagram for the shunting movable rail；The shunting movable rail 3-3 includes：Shunting Driver 3-3-1, shunting orbital segment 3-3-6 and three-link mechanism；

Wherein, the driving end of the shunting driver 3-3-1 is with the first connecting rod 3-3-2's in the three-link mechanism One end connects, and the other end of the first connecting rod 3-3-2 is connected with one end of the second connecting rod 3-3-3, the first connecting rod The opposite positions with driving end connecting side of 3-3-2 are hinged on either overhead baggage rack unit group 2-1 on the overhead baggage rack unit group 2-1 On fixing bracket 2-2；

The other end of the second connecting rod is connected with one end of third connecting rod 3-3-4, and the third connecting rod 3-3-4's is another One end and the shunting mounting base 3-3-5 of the shunting orbital segment 3-3-6 are hinged, the shunting orbital segment 3-3-6 and the shunting Mounting base 3-3-5 is hinged；

Under the driving of the shunting driver 3-3-1, the shunting mounting base is driven by the movement of the three-link 3-3-5 hinged places rotate, and the shunting orbital segment 3-3-6 is made to dock or separate with the horizontal rail section 3-2.

Again as shown in figure 5, for the motion state diagram for collaborating movable rail, the interflow movable rail 3-4 includes： Collaborate driver 3-4-1 and interflow orbital segment 3-4-3；Wherein, one end of the interflow driver 3-4-1 and the interflow track Section 3-4-3 connections, this end are the connecting pin of the interflow orbital segment 3-4-3, and the other end is the freedom of interflow orbital segment 3-4-3 End, the interflow orbital segment 3-4-3 is by collaborating mounting base 3-4-2 articulated connections on the shelf 2；The interflow track Under the driving of the interflow driver 3-4-1, the free end can be rotated section 3-4-3 centered on the hinged end, be made The interflow orbital segment 3-4-3 is docked or separated with the horizontal rail section 3-2.

It should be noted that shunting movable rail 3-3 described above is correspondingly arranged in the overhead baggage rack unit group 2-1's The bottom that top and the interflow movable rail 3-4 are correspondingly arranged in the overhead baggage rack unit group 2-1 is not unique；Namely It says, the shunting movable rail 3-3 can be correspondingly arranged in the bottom of the overhead baggage rack unit group 2-1 and interflow activity Track 3-4 is correspondingly arranged in the top of the overhead baggage rack unit group 2-1.Likewise, the then upstream end in the overhead baggage rack unit group 2-1 It can be adjusted with the end of exiting in the overhead baggage rack unit group 2-1 according to the running route of the floor truck 6, the above is simultaneously The present embodiment scope of the claimed is not influenced.

In this embodiment, the driver of identical or different form may be employed in the shunting driver and interflow driver.

In order to clearly illustrate the structure of the interflow movable rail described in shunting movable rail and Fig. 5 described in Fig. 4 Connection relation is made below by way of the present embodiment to explain in detail, when the material is put in storage, then the floor truck 6 after the sortation process section carries the body feed tank 7, can be travelled along the running track 3, if target shelf 2 are institute First overhead baggage rack unit group 2-1 of accumulating station section is stated, then the floor truck 6 can directly pass through the vertical track section 3-1 enters in the overhead baggage rack unit group 2-1, it is of course possible to which understanding sets before the first overhead baggage rack unit group 2-1 and enters The operation area of shelf 2, the operation area can set different tracks, which can be with the vertical track end pair It connects, ensures the normal operation of floor truck 6.

Specifically, the driving end of the shunting driver 3-3-1 passes through the sequentially connected first connecting rod 3-3-2, the Two connecting rod 3-3-3, third connecting rod 3-3-4 drive the shunting mounting base 3-3-5 hinged places to rotate, and make the shunting orbital segment 3- 3-6 is separated with the horizontal rail section 3-2, then the floor truck 6 directly runs to target shelf 2 through the vertical track Afterwards, the body feed tank 7 on the floor truck 6 is delivered in the overhead baggage rack unit.If the target shelf 2 are the storage Other described overhead baggage rack unit group 2-1 of station section are transported, then the floor truck 6 first passes through the running track 3 (into shelf list Running track 3 before tuple 2-1) after, then docked with the vertical track section 3-1 through the horizontal rail section 3-2, specifically, The driving end of the shunting driver 3-3-1 passes through the sequentially connected first connecting rod 3-3-2, second connecting rod 3-3-3, the Three-link 3-3-4 drives the shunting mounting base 3-3-5 hinged places to rotate, and makes the shunting orbital segment 3-3-6 and the level Orbital segment 3-2 is docked, and the horizontal rail section 3-2 is docked with the vertical track section 3-1, and the floor truck 6 runs to mesh After marking overhead baggage rack unit, the body feed tank 7 on the floor truck 6 is delivered in the overhead baggage rack unit.

Furthermore when the material needs to carry out outbound, then the floor truck 6 is needed the body feed tank 7 from target Overhead baggage rack unit is delivered to the sortation process section.Specifically, the floor truck 6 can be run along the vertical track section 3-1, And load the body feed tank 7 to the floor truck 6, the floor truck 6 continues along the vertical track section 3-1 through institute It states interflow movable rail 3-4 to dock with the horizontal rail section 3-2, then specifically, the interflow orbital segment 3-4-3 is described Under the driving for collaborating driver 3-4-1, the free end can be rotated centered on the hinged end, make the interflow orbital segment 3-4-3 is docked with the horizontal rail section 3-2, and runs to the sortation process section, completes outbound.

It should be added that in the present embodiment, as shown in Figure 6 a, the running track 3, i.e.,：Vertical track section 3-1, horizontal rail section 3-2, shunting orbital segment 3-3-6, interflow orbital segment 3-4-3, can be by being arranged on the shelf 2 Mounting groove is installed, and in this embodiment, the mounting groove can be C type grooves, be provided in the C-shaped channel rack 3-5 or Chain, and be bordered by the rack 3-5 or the chain side being provided with bearing rail 3-6, the rack 3-5 or the chain It is meshed with the drive gear 6-12 or drive sprocket of the floor truck 6, the bearing rail 3-6 and the floor truck 6 Bearing wheels 6-13 be engaged, as shown in Figure 6 b, so that the floor truck 6 is run along the running track 3；The carrying Rail 3-6 is used for providing support to the bearing wheels 6-13 of the floor truck 6.

Supplementary notes are also needed to, in the present embodiment, the level can be connected by being additionally provided in the running track 3 The horizontal charging slip (location of C) of electricity-fetching mechanism and/or the vertical charging slip (D that the vertical electricity-fetching mechanism can be connected Put), and in the present embodiment, the horizontal slip is arranged in the running track 3 of the overhead baggage rack unit group 2-1 bottoms, described Vertical slip is arranged at the floor truck 6 in the uplink running track 3 that the overhead baggage rack unit group 2-1 is run；So as to institute It states during floor truck 6 is run and charges in time to the floor truck 6.

It is as described above, the application provide Material Sorting system 1 in material sorting come from sortation process section progress, In the embodiment of the present application, in order to make worker convenient for object to be put into or take out from the body feed tank 7, the Material Sorting system 1 It is additionally provided with switching mechanism 4.

As shown in Figure 7 and Figure 8, it is arranged at the sortation process section and enters the initial of the shelf 2 with the floor truck 6 Between position, the floor truck 6 is located on the switching mechanism 4, when detecting that the floor truck 6 has the body feed tank 7 When, the switching mechanism 4 is overturn to sort operation direction；When the body feed tank 7 of the floor truck 6 is not detected, institute It states switching mechanism 4 and keeps original level state, the floor truck 6 is transported through the switching mechanism 4 to the overhead baggage rack unit group 2-1 Row.

Specifically, the switching mechanism 4 includes：Overturn driver 4-1, rollover stand 4-2 and the installation rollover stand 4-2 Fixed seat 4-3；

Wherein, the rollover stand 4-2 includes：Be arranged at transition rail 4-2-1 on the rollover stand 4-2, swing arm 4-2-2, Idler wheel 4-2-3 and slide 4-2-4；The rollover stand 4-2 have with the 6 matched shape of floor truck, and pacify on it Equipped with the transition rail 4-2-1 with the cooperation of the driving wheel of the floor truck 6, the transition rail 4-2-1 is at the rollover stand 4-2 It can be docked when horizontal level with the running track 3, the floor truck 6 is run by the transition rail 4-2-1 to institute It states in running track 3；The rollover stand 4-2 is pivotally connected close to the one side in the sort operation direction and the fixed seat 4-3, For pivot end, opposite side is free end；Slide 4-2-4, one end of the swing arm 4-2-2 and institute are provided on the free end The output axis connection of overturning driver 4-1 is stated, the other end is connected with the idler wheel 4-2-3, and the idler wheel 4-2-3 is embedded in described In slide 4-2-4；The swing arm 4-2-2 drives the idler wheel 4-2-3 in the cunning under the driving of the overturning driver 4-1 It is moved back and forth in rail 4-2-4, when the idler wheel 4-2-3 is moved in the slide 4-2-4 to the separate pivot end one side, The rollover stand 4-2 is lifted；When the idler wheel 4-2-3 is moved in the slide 4-2-4 to the close pivot end one side, The rollover stand 4-2 is fallen after rise.

In the present embodiment, it is described in order to which the floor truck 6 is made to be run in the running track 3 of Material Sorting system 1 Transition rail 4-2-1 includes：Transition rack rail and transition bearing rail, the transition rack rail and the transition bearing rail are opposite to be set It puts, and is able to be connected to each other with the operation bearing rail of the running track 3 setting and operation rack rail.

It should be noted that when the floor truck 6 is without the switching mechanism 4, the transition rail 4-2-1 with The running track 3 is docked, and is specially the operation that the transition rack rail of the transition rail 4-2-1 is set with the running track 3 Rack rail is connected to each other, and the transition bearing rail of the transition rail 4-2-1 is opposite with the operation bearing rail that the running track 3 is set It connects；When the floor truck 6 is by the switching mechanism, the drive wheel group of the floor truck 6 and the transition rail 4-2-1 Docking is specially the transition rack rail of the transition rail 4-2-1 and the gear 6-12 of the drive wheel group of the floor truck 6 Docking, 6-13 pairs of the bearing wheels of the transition bearing rail of the transition rail 4-2-1 and the drive wheel group of the floor truck 6 It connects；And under the overturning of the switching mechanism 4, the transition rail 4-2-1 with the drive wheel group by coordinating, with described in drive Floor truck 6 is overturn.After overturning, the transition rail 4-2-1 is docked again with the running track 3, the floor truck 6 Continuation is run along the running track 3.

And in order to enable the switching mechanism 4 can preferably be run, meet the requirement of flip angle, be additionally provided with corresponding Detection switch, specifically, including：Upper limit detection switch 5-1 and/or lower limit detection switch 5-2, is arranged at the fixed seat 4- On 3；(overturning reaches preset overturning after the upper limit detection switch 5-1 detects the rollover stand 4-2 cocked positions in place After angle) the overturning driver 4-1 is controlled to be stopped, the lower limit detection switch 5-2 detects the rollover stand 4-2 and falls after rise Position in place after (after preset angle is fallen back in overturning, i.e.,：Return to initial unturned position) the control overturning drive Dynamic device 4-1 is stopped.

In the present embodiment, for the ease of the repair of the floor truck 6, the application is also provided with repair station section (E Put place), another region with the corresponding shelf 2 of the sortation process section is arranged at, the floor truck 6 is by exiting Station section is repaired into described in the direction for stating overhead baggage rack unit group 2-1.

As the floor truck 6 of the embodiment of the present application material, as shown in Fig. 9 Figure 10 and Figure 11, in the embodiment of the present application, The material conveying mechanism includes：The conveying roller group of the trolley both sides is relatively arranged on respectively and can carry material Case 7 and with the synchronization-moving delivery platform of conveying roller group rotating direction；According to the trolley described in above-mentioned Fig. 9 Content, the both sides of the trolley can be the side plates positioned at bottom plate both sides, i.e.,：The conveying roller group is oppositely arranged respectively In on the side plate.

Wherein, the rotating direction of the conveying roller group is identical with 7 conveying direction of body feed tank, and the delivery platform exists Under the driving of the conveying roller group circular motion is carried out around the conveying roller group；The body feed tank 7 is flat with the conveying Platform is synchronous to be moved to designated position, and to the designated position is reached after the delivery platform is departed from, the delivery platform exists Initial position can be restored under the driving of the conveying roller group, the carrying of next body feed tank 7 is waited to carry, it is described to be restored to The process of initial position can be that the delivery platform is made to continuously move to the trolley under the driving of the conveying roller group Vehicle bottom, and can be back to above the trolley, carry next body feed tank 7；Wherein, the trolley two Side is the both sides of 7 moving direction of body feed tank；Can also make the delivery platform after completing to convey, along backtracking Process, i.e.,：The conveying roller group reversion drives the delivery platform to revert to above trolley, waits next object to be lifted Hopper 7.

The specific process for being restored to initial position in this embodiment, can select the circumference of delivery platform there are many form Reciprocal handling process is completed in movement.

It should be noted that the conveying roller group can drive the delivery platform synchronously to carry out circular motion, i.e.,：It is described Under the movement that delivery platform drives the conveying roller group in driving mechanism, synchronously transported with the direction of motion of the conveying roller It is dynamic, such as：Synchronous circumferential running clockwise or the counterclockwise circular operating of synchronization.

Based on the above, with further reference to Figure 10 and Figure 11, a kind of implementation for the material conveying mechanism that the application provides Example, specifically, the delivery platform can include：Conveying lever, conveyor chain 6-1；The conveying roller group includes：Drive chain Take turns 6-2, the first driven sprocket 6-3 and the second driven chain 6-4 wheels；The material conveying mechanism further includes：Driving motor 6-5 and company Switch through axis 6-6.

In the present embodiment, to make the structure of floor truck 6 simple, beautiful, the drive sprocket 6-2 is located at the trolley The bottom of vehicle body side, that is to say, that can be located at the bottom plate position at the bottom plate position of the trolley The top of bottom plate or positioned at the lower section of bottom plate, specific location can be set according to actual design and trolley travelling situation.

The direction level that the first driven sprocket 6-3 and the second driven chain 6-4 wheels move respectively along the body feed tank 7 is set Put in the front and back end of the trolley side, the drive sprocket 6-2, the first driven sprocket 6-3 and described second from Dynamic chain 6-4 wheels pass through conveyor chain 6-1 closing windings.

The connection shaft 6-6 is connected between the opposite drive sprocket 6-2 in the trolley both sides；The drive The output terminal of dynamic motor 6-5 and one end of the connection shaft 6-6 connect, and the connection shaft 6-6 is driven to rotate, is driven simultaneously The dynamic drive sprocket 6-2 is rotated, and then drives the first driven sprocket 6-3 and the second driven chain 6-4 wheels and institute State conveyor chain 6-1 synchronous rotations.

As shown in figure 11, in this embodiment, the conveying lever includes：First conveying lever 6-7 and the second conveying lever 6-8, institute State the conveying opposite with the trolley both sides respectively of the both ends of the first conveying lever 6-7 and the second conveying lever 6-8 Chain 6-1 connections can be specifically, and the both ends of the first conveying lever 6-7 and the second conveying lever 6-8 are inserted into described respectively In the connecting hole of conveyor chain 6-1, the first conveying lever 6-7 and the second conveying lever 6-8 can be with the conveyor chains The rotation of 6-1 and move；The first conveying lever 6-7 and the second conveying lever 6-8 can coordinate carrying institute with the body feed tank 7 State 7 synchronizing moving of body feed tank.

In the present embodiment, the first conveying lever 6-7 is located at the front end of 7 moving direction of body feed tank, and described second Conveying lever 6-8 is located at the rear end of 7 moving direction of body feed tank, and the first conveying lever 6-7 and the second conveying lever 6-8's is front and rear The setting of position is only for sake of clarity, in fact, the context of the two can exchange, however it is not limited to above-mentioned setting side Formula.

For the body feed tank 7 is allow to be moved by stable carrying, the first conveying lever 6-7 and second conveying lever 6-8 is horizontal opposite, and has between the first conveying lever 6-7 and the second conveying lever 6-8 and can carry the equal of the body feed tank 7 It is equidistant.

Wherein, as shown in Figure 10, the conveyor chain 6-1 is by the drive sprocket 6-2, the first driven sprocket 6-3 Closing winding is taken turns with the second driven chain 6-4, is in order to which the first conveying lever 6-7 and the second conveying lever 6-8 is driven to make to justify Zhou Yundong will can gradually be reached positioned at the first conveying lever 6-7 and positioned at the body feed tank 7 of the second conveying lever 6-8 During designated position, gradually disengaging the conveying lever, most body feed tank 7 is delivered on designated position and departs from the conveying lever at last, The trolley bottom can be moved to successively by departing from the first conveying lever 6-7 and the second conveying lever 6-8 of body feed tank 7, And continue under the driving of drive sprocket 6-2, continue to move with the first driven sprocket 6-3 and the second driven chain 6-4 wheels It is dynamic, and can be back to above the trolley, carry next body feed tank 7.

It should be added that the bottom of the body feed tank 7 can be equipped with correspond to the first conveying lever 6-7 and Second conveying lever 6-8 coordinates card slot or hook, for the connection of the conveying lever and the body feed tank 7, to drive the object Hopper 7 is moved on the floor truck 6.When 7 bottom of body feed tank be the card slot when, the shape and structure of the card slot with The external structure of the conveying lever is adapted, and in this embodiment, the card slot of 7 bottom of body feed tank is along the conveying pole length The straight slot in direction, the conveying lever can be embedded in the card slot.When the material bottom is links up with, front hanging can be included Hook and/or aft hook, the front hanging with the first conveying lever 6-7 cooperations positioned at the 7 moving direction front end of body feed tank The opening direction of hook and/or the aft hook is towards the direction of advance of body feed tank 7, the first conveying lever 6-7 and described second Conveying lever 6-8 departs from during the body feed tank 7 progressively reaches designated position with the hook respectively.

It it is understood that can be by increasing described in the realization of the frictional force between the body feed tank 7 and the conveying lever Body feed tank 7 is steadily positioned on the conveying lever, such as：Increase rubber cushion in 7 bottom of body feed tank or directly by the object 7 bottom of hopper is arranged to the larger rubber cushion bottom of frictional force.In view of each more multipair 7 bottom of body feed tank of 7 amount of body feed tank Increasing the situation of rubber cushion can cause cost to increase, and therefore, one layer can be coated on the conveying lever increases the coarse of frictional force Interface.

Based on the above, it will also be appreciated that the application is defeated by setting the first conveying lever 6-7 and second in implementing Send bar 6-8 that body feed tank 7 is transported to designated position, but in fact, the mode of conveying is not limited to the form of conveying lever, such as： Conveying is realized by Belt Conveying or the flexible delivery plate by being connected with conveyor chain 6-1, the flexible delivery plate can be with Between two opposite conveyor chain 6-1, and the rotation of the conveyor chain 6-1 at any time and move, progressively reach During designated position, the flexible delivery plate can be bent with the overturning of the conveyor chain 6-1, and finally by trolley Bottom reach trolley top, prepare to convey body feed tank 7.

It should be noted that as shown in figure 11, in the embodiment of the present application, the output terminal connection of the driving motor 6-5 In on the connection shaft 6-6, closing at the end positions of the connection shaft 6-6, be respectively equipped with the drive sprocket 6- 2；The both ends of the connection shaft 6-6 are fixed and through the drive sprocket 6-2, and are passed through bearing and be connected in fixed seat, institute It states fixed seat to be symmetrically disposed in the side plate of the trolley both sides, the fixed seat fixes branch to the connection shaft 6-6 Support acts on, and on the side plate of the drive sprocket 6-2 both sides that are secured by bolts in the trolley.

In order to enable the conveyor chain 6-1 transmissions is reliable and stable, in the conveying roller group, tensioning chain is additionally provided with 6-9 is taken turns, in the present embodiment, the tightener sprocket 6-9 is arranged at the drive sprocket 6-2 and the first driven sprocket 6-3 Between, and engage with the outside of the conveyor chain 6-1 and/or, it is driven to be arranged at the drive sprocket 6-2 and described second Between chain 6-4 wheels, and engaged with the outside of the conveyor chain 6-1.

In the present embodiment, as shown in Figure 10, the bottom of the trolley side is located at based on the drive sprocket 6-2 Portion, and the direction that the first driven sprocket 6-3 and the second driven chain 6-4 wheels are moved along the body feed tank 7 is horizontally set on institute State the front and back end of trolley side；Illustrate in the trolley, the position of the driven sprocket of setting is above the drive Movable sprocket 6-2's, then, the tightener sprocket 6-9 be arranged at the drive sprocket 6-2 and the first driven sprocket 6-3 it Between, and engaged with the outside of the conveyor chain 6-1, the region of the engagement is specially that the drive chain is located at the trolley vehicle The part of body bottom, that is to say, that in order to keep the even running of the drive chain of carrying 7 delivery phase of body feed tank, institute The trolley bottom can be installed on by stating tightener sprocket 6-9.

As the preferred embodiment of the application, as shown in Figure 9 and Figure 10, the tightener sprocket 6-9 is respectively arranged at described Between drive sprocket 6-2 and the first driven sprocket 6-3, and institute is engaged and is arranged at the outside of the conveyor chain 6-1 Between stating drive sprocket 6-2 and the second driven chain 6-4 wheels, and engaged with the outside of the conveyor chain 6-1；And described Bearing up pulley is arranged to 4, i.e.,：2 tightener sprocket 6-9 on each group of conveying roller of trolley both sides are set respectively, are set Mode can be symmetrical arranged can also be it is non-be symmetrical arranged, certainly, tightener sprocket 6-9 can also only set trolley one side Conveying roller group on.

It is understood that the quantity of the tightener sprocket 6-9 is not limited to the scheme provided in this implementation, as long as energy Enough keep the tensile force of the drive chain so that the drive chain can stablize quick operation, not done in quantity It limits, it is only for reference that quantity is provided in the present embodiment.

In order to realize the operation of the floor truck 6, the floor truck 6 is equipped with driving mechanism, as shown in Figure 12, institute Driving mechanism is stated with drive wheel group, is arranged in the trolley, the drive wheel group can coordinate with delivery track, drive The trolley is moved to run to the correspondence specified location along the delivery track.

Specifically, the driving mechanism further includes：It is drivingly connected axis and driver；The drive wheel group includes：Preceding driving Wheel group 6-10 and rear drive sprocket group 6-11, and it is respectively provided with the driving wheel positioned at trolley both sides；The front driving wheel group 6- Pass through the drive connection axis connection, the output of the driver respectively between 10 and the driving wheel of the rear drive sprocket group 6-11 End be connected with one end of the drive connection axis in the front driving wheel group 6-10 and/or in the rear drive sprocket group 6-11 The drive connection axis one end connection.That is, the driver can only connect with one of them described driving in installation Spindle, i.e., the drive connection axis in described front driving wheel group 6-10 or the driving in the rear drive sprocket group 6-11 Connecting shaft；Again alternatively, the driver can be thus the forerunner simultaneously respectively with the drive connection axis connection The driving wheel group 6-10 and rear drive sprocket group 6-11 provides driving force, convenient for the advance or retrogressing of the floor truck 6.

Wherein, the drive wheel group can be gear 6-12 and bearing wheels 6-13, and the gear 6-12 and the carrying 6-13 coaxially adjacent connections are taken turns, then the corresponding delivery track is rack 3-5；Alternatively, the drive wheel group is by that can be chain Wheel and bearing wheels 6-13, and the sprocket wheel and the bearing wheels 6-13 coaxially adjacent connections, then the corresponding delivery track be Chain.

It is understood that in order to mitigate the bearing capacity of the gear 6-12 or described sprocket wheels, the bearing wheels 6-13's Installation is exactly to hold the body feed tank 7 and 6 weight of the floor truck next, so not only improving the gear 6- The service life of 12 or described sprocket wheels also helps the steady of the transport of floor truck 6；It is corresponding, on the delivery track Bearing rail 3-6 is additionally provided with, so that the bearing wheels 6-13 is run.

In actual transmission process, inevitably there is the possibility of the damage of components of trolley, needed at this time by the carrying Trolley 6 is unloaded from the delivery track, in order to enable the drive wheel group is quick in repair with the trolley Separation, the floor truck 6 described in the embodiment of the present application are additionally provided with shaft coupling 6-14, are disposed in proximity to the drive wheel group region The drive connection axis on.When it is time for repair, the shaft coupling 6-14 is removed so that the drive wheel group and the trolley Car body separates, and then the trolley and the drive wheel group are taken out from the track.

Wherein, the preferred embodiment as the application, the shaft coupling 6-14 are that can to select be clamping coupling, clip shell Shaft coupling is using the clip shell of two subdivisions vertically, is clamped by bolt to realize the connection of two axis, by two half a coupler 6-14 tables Frictional force between face transfers torque, makees auxiliary connection using flat key.When the floor truck 6 breaks down, the carrying is small Vehicle 6 is run to the repair station section of the sorting system, and worker opens the shaft coupling 6-14 so that the trolley and The drive wheel group separation, in order to the repair of the floor truck 6.

In the embodiment of the present application, the floor truck 6 can continual operation always, power resources are then by taking Motor structure 6-15 is by the power supply of power Transmission to floor truck 6, is the trolley specifically to provide electric power for it Car body, which moves horizontally the horizontal electricity-fetching mechanism for providing electric power and/or vertically moved for the trolley, provides vertically taking for electric power Motor structure, the horizontal electricity-fetching mechanism and/or the vertical electricity-fetching mechanism can provide electric power for the floor truck 6 Source, in this embodiment, the power supply supply of the trolley body realize that the electric power of the super capacitor passes through institute using super capacitor It states horizontal electricity-fetching mechanism and vertical electricity-fetching mechanism obtains.

In order to intuitively understand the operation principle of herein described Material Sorting system 1, the embodiment of the present application passes through specific Application scenarios carry out detailed explanation.The explanation is merely to illustrate the related content of the present embodiment, the content It is not limited to the embodiment of the present application scope of the claimed.

In the present embodiment, the control mechanism is arranged at the sortation process section, and the control mechanism is the prior art In WMS systems and WCS systems.Wherein, the WMS systems are storage control system (Warehouse Management System abbreviation).WCS is the layer-management control system between WMS systems and PLC system.On the one hand, it and WMS System carries out information exchange, receives the instruction of WMS systems, and sends it to PLC system, so as to which producing line be driven to generate corresponding machine Tool acts.On the other hand, the state of PLC system and data are reflected on interface by it in real time, and are provided to PLC system and producing line Manual debugging interface.WCS is the abbreviation of storage control system (Warehouse Control System).WCS be between A layer-management control system between WMS systems and PLC system.On the one hand, it carries out information exchange with WMS systems, receives The instruction of WMS systems, and PLC system is sent it to, so as to which producing line be driven to generate corresponding mechanical action.On the other hand, it will The state and data of PLC system are reflected on interface in real time, and provide the manual debugging interface to PLC system and producing line.It is based on The control mechanism is the prior art, therefore does not make specific explanations explanation herein.

Specifically, when the floor truck 6 does not receive conveying instruction, the floor truck 6 is located at the fortune described in level On row track 3, at this point, the floor truck 6 can be powered by the horizontal electricity-fetching mechanism 6-15 for the super capacitor.Work as institute State control mechanism send conveying instruction when, the floor truck 6 receive conveying instruction when, the floor truck 6 starts described The driver driving drive connection axis rotates, and then the drive wheel group bag is driven to rotate synchronously；When the floor truck 6 arrives Up to after 7 position of body feed tank for needing to convey, the drive sprocket 6-2 drives the driven sprocket to rotate, and causes the conveying Chain 6-1 carries out circular motion, after the first conveying lever 6-7 and the second conveying lever 6-8 to be driven to be moved to designated position, institute State drive sprocket 6-2 drives the conveyor chain 6-1 to drive the first conveying lever 6-7 and the second conveying lever 6-8 successively again It is connected with the corresponding card slot of 7 bottom of body feed tank, so that the designated position (conveying of floor truck 6 described in the body feed tank 7 On platform) when, the drive sprocket 6-2 stops operating.The floor truck 6 is run to target location (target shelf 2), that is, is worked as When the material is put in storage, then the floor truck 6 is after the sortation process section carries the object, Neng Gouyan The running track 3 travels, described if target shelf 2 are first overhead baggage rack unit group 2-1 of the accumulating station section Floor truck 6 is docked through the running track 3 (running track 3 before into overhead baggage rack unit group 2-1) with the vertical track, Specifically, the driving end of the driver passes through the sequentially connected head rod, the second connecting rod, the 3rd connecting rod band The dynamic mounting base hinged place rotates, and the shunting orbital segment 3-3-6 is made to be separated with the horizontal rail section 3-2, then described to remove Trolley 6 is transported after the vertical track directly runs to target shelf 2, the body feed tank 7 on the floor truck 6 is defeated It send to the overhead baggage rack unit.If the target shelf 2 are other described overhead baggage rack unit group 2-1 of the accumulating station section, After the floor truck 6 first passes through the running track 3 (running track 3 before into overhead baggage rack unit group 2-1), then through the water Flat orbital segment 3-2 is docked with the vertical track section 3-1, and specifically, the driving end of the driver passes through sequentially connected institute First connecting rod 3-3-2 is stated, second connecting rod 3-3-3, third connecting rod 3-3-4 drive the mounting base hinged place to rotate, and make described point Stream orbital segment 3-3-6 is docked with the horizontal rail section 3-2, and the horizontal rail is docked with the vertical track, the carrying After trolley 6 runs to target shelf 2, the body feed tank 7 on the floor truck 6 is delivered in the overhead baggage rack unit.

In transmission process, the vertical electricity-fetching mechanism 6-15 is sustainable (to be primarily referred to as removing for super capacitor power supply Transport uplink stage of the trolley 6 in overhead baggage rack unit), when the floor truck 6 is run to the target location, first conveying The body feed tank 7 is moved to the target location by bar 6-7 and the second conveying lever 6-8, and the first conveying lever 6-7 and second is defeated Bar 6-8 is sent to sequentially enter the trolley bottom, described in the first conveying lever 6-7 and the second conveying lever 6-8 disengagings After body feed tank 7, the body feed tank 7 is completely departed from into the floor truck 6 and places it in the target location (shelf 2 Put), then the first conveying lever 6-7 and the second conveying lever 6-8 can be back to above the trolley, and carrying is next The body feed tank 7, conveying terminates.

When the Material Sorting system 1 needs to carry out outbound task, the control mechanism controls the floor truck 6 will The body feed tank 7 is carried out coming from target shelf 2, and when by the sortation process section, the switching mechanism 4 brings into operation Work, specifically, when the gear 6-12 and carrying opinion of the floor truck 6 are run to the transition rack rail and transition bearing rail When upper, the control mechanism can control the folded arm on rollover stand 4-2 to be in holding state, i.e., by the floor truck 6 and described Body feed tank 7, which is fixed, to be held tightly, prevents that the body feed tank 7 described in switching process from departing from the floor truck 6, after holding, the swing arm 4-2-2 drives the idler wheel to be moved in the slide 4-2-4 under the driving of the overturning driver 4-1, when the idler wheel When in the slide 4-2-4 to away from pivot end one side movement, the rollover stand 4-2 is lifted；And for the behaviour of worker Take object space just, in the present embodiment, the flip angle is 20 degree, and others angle can be set according to actual operation certainly Fixed, the flip angle is not intended to limit the protection domain of the embodiment of the present application, when worker takes out the object of the body feed tank 7, To when being moved close to the pivot end one side in the slide 4-2-4, the rollover stand 4-2 is fallen after rise the idler wheel, described to remove Fortune trolley 6 continues to run along the running track 3, and the outbound task terminates.

Present invention also provides a kind of Material Sorting methods, and Material Sorting is carried out based on Material Sorting system described above, As shown in figure 13.

Step S101 receives body feed tank outbound and/or body feed tank storage information；

Specifically, the control mechanism receives body feed tank outbound and/or body feed tank storage information, and according to body feed tank outbound And/or body feed tank storage information generates outbound and/or warehouse-in instruction, returns to the floor truck, wherein, a carrying The next outbound instruction that trolley may receive the warehouse-in instruction and be lined up simultaneously, it is also possible to the different carryings Trolley receives the corresponding warehouse-in instruction and outbound instruction respectively.

Step S102, control mechanism start floor truck according to the outbound information and run to corresponding with the outbound information Overhead baggage rack unit position, and transfer the body feed tank on the overhead baggage rack unit, be delivered to sortation process section；And/or control mechanism root Start floor truck according to the storage information to run to overhead baggage rack unit position corresponding with the storage information, and by the carrying Body feed tank on trolley is put into overhead baggage rack unit.

It is instructed specifically, the control mechanism sends current outbound to the unloaded floor truck on ground handling track； And the unloaded floor truck is controlled to travel to off-sorting station；According to the unloaded information that the control mechanism obtains, the control machine Structure controls the switching mechanism to be failure to actuate；The zero load floor truck is travelled along the running track to outbound target shelf, and Body feed tank on the outbound target shelf is delivered to the off-sorting station；The control mechanism according to the loading information of acquisition, The switching mechanism is controlled to overturn the floor truck and the body feed tank, and unloads the object in the body feed tank, simultaneously The object of the off-sorting station is placed in the body feed tank；The control mechanism is turned over described in control according to the loading information of acquisition Rotation mechanism resets the floor truck and the body feed tank, completes the warehouse-in instruction.

It should be noted that before the control mechanism starts the floor truck according to the storage information, search and work as The outbound information of preceding another floor truck, start according to the outbound information setting floor truck to it is described The overhead baggage rack unit operation of outbound information.It can so complete outbound task without using floor truck another described On the premise of, the current floor truck directly carries out outbound task after current warehouse-in instruction has been performed；Not only reduce The cost of operation and maintenance, it is most important that improve the efficiency of sorting object.

Similarly, the control mechanism starts floor truck according to the outbound information and runs to corresponding with the outbound information Overhead baggage rack unit position, and transfer the body feed tank on the overhead baggage rack unit, be delivered to sortation process section,

Before starting the floor truck according to the outbound information, the storage letter of current another floor truck is searched Breath is transported according to the storage information setting startup floor truck to the overhead baggage rack unit of the storage information Row.Can so it cause on the premise of storage task is completed without using floor truck another described, the current carrying Trolley directly carries out storage task after current outbound instruction has been performed；Cost and the maintenance of operation are not only reduced, it is most heavy What is wanted is the efficiency for improving sorting object.

It should be noted that in each column and/or often arranging, at least one vacant overhead baggage rack unit is reserved.So Can floor truck be stored current body feed tank to shelf, and can be by the body feed tank of outbound in same row And/or performed in row, i.e., promote sorting efficiency using memory space.

The Material Sorting method can be carried out quick and reasonably sorted by using a small amount of floor truck to material, Be greatly improved the sorting efficiency of material so that the utilization rate of memory space is also promoted, reduce the operation of enterprise into This.

Although the application is disclosed as above with preferred embodiment, it is not for limiting the application, any this field skill Art personnel are not being departed from spirit and scope, can make possible variation and modification, therefore the guarantor of the application Shield scope should be subject to the scope that the application claim is defined.

Claims

1. a kind of Material Sorting system, which is characterized in that including：Sortation process section and accumulating station section, the accumulating station section The distribution of deposit position is carried out to material according to the sorting result of the sortation process section, the accumulating station section includes：Shelf, Running track, control mechanism and floor truck；

The shelf include：At least two overhead baggage rack unit groups being oppositely arranged, each overhead baggage rack unit group include：Multiple longitudinal directions The overhead baggage rack unit being arranged in order on direction, the overhead baggage rack unit is interior to have body feed tank described in the space for accommodating body feed tank and support Support mechanism；

The running track includes：Vertical track section, the both sides being arranged on the overhead baggage rack unit group longitudinal direction are described vertical The length of orbital segment is equal to the height of the shelf；

The floor truck can be travelled by the sortation process section along the running track, and after running to target location, it will The body feed tank on the floor truck is delivered in the overhead baggage rack unit；Or

The body feed tank in the overhead baggage rack unit is moved on the floor truck, the floor truck is by the accumulating work Position section is back to the sortation process section.

2. Material Sorting system according to claim 1, which is characterized in that the running track includes：Horizontal rail section, And shunt movable rail and/or interflow movable rail；

The shunting movable rail is arranged at the floor truck into the upstream end in the overhead baggage rack unit group, and positioned at two Between the overhead baggage rack unit group connected side by side, the horizontal rail section between two overhead baggage rack unit groups can be docked；

The interflow movable rail is arranged at the end of exiting that the floor truck exits the overhead baggage rack unit group, and positioned at two simultaneously Between the overhead baggage rack unit group for arranging connection, the horizontal rail section between two overhead baggage rack unit groups can be docked.

3. Material Sorting system according to claim 2, which is characterized in that the upstream end is located at the overhead baggage rack unit group Top, it is described exit end it is opposite with the upstream end, positioned at the bottom of the overhead baggage rack unit group.

4. Material Sorting system according to claim 2, which is characterized in that the shunting movable rail includes：Shunting is driven Dynamic device, shunting orbital segment and three-link mechanism；

Wherein, the driving end of the shunting driver is connected with one end of the first connecting rod in the three-link mechanism, and described the The other end of one connecting rod is connected with one end of the second connecting rod, the opposite position quilt with driving end connecting side of the first connecting rod It is hinged on the shelf；

The other end of the second connecting rod and one end of third connecting rod connect, the other end of the third connecting rod and the shunting rail The shunting mounting base of road section is hinged, and the shunting orbital segment is hinged with the shunting mounting base；

Under the driving of the shunting driver, by the movement of the three-link shunting mounting base hinged place is driven to turn It is dynamic, the shunting orbital segment is made to dock or separate with the horizontal rail section.

5. Material Sorting system according to claim 2, which is characterized in that the interflow movable rail includes：It drives at interflow Dynamic device and interflow orbital segment；

Wherein, one end of the interflow driver is connected with the interflow orbital segment, this end is the connection for collaborating orbital segment End, the other end are the free end of interflow orbital segment, and the interflow orbital segment is by collaborating mounting base articulated connection in the shelf On；Under the driving of the interflow driver, the free end can be turned the interflow orbital segment centered on the hinged end It is dynamic, the interflow orbital segment is made to dock or separate with the horizontal rail section.

6. Material Sorting system according to claim 1, which is characterized in that including：Switching mechanism is arranged at the sorting Into between the initial position of the shelf, the floor truck is located at the switching mechanism for station section and the floor truck On, when detecting that the floor truck has the body feed tank, the switching mechanism is overturn to sort operation direction；When not detecting To the floor truck the body feed tank when, the switching mechanism keeps original level state, described in the floor truck warp Switching mechanism is run to the overhead baggage rack unit group.

7. Material Sorting system according to claim 6, which is characterized in that the switching mechanism includes：Overturning driver, The fixed seat of rollover stand and the installation rollover stand；

Wherein, the rollover stand includes：Transition rail, swing arm, idler wheel and the slide being arranged on the rollover stand；The overturning Frame have with the matched shape of the floor truck, and be equipped on it with the driving wheel of the floor truck cooperation transition Rail, the transition rail can be docked when the rollover stand is horizontal with the running track, and the floor truck leads to The transition rail is crossed to run to the running track；The rollover stand close to the sort operation direction one side with it is described Fixed seat is pivotally connected, and is pivot end, opposite side is free end；Be provided with slide on the free end, one end of the swing arm with The output axis connection of the overturning driver, the other end are connected with the idler wheel, and the idler wheel is embedded in the slide；It is described Swing arm drives the idler wheel to be moved back and forth in the slide under the driving of the overturning driver, when the idler wheel is described When in slide to away from pivot end one side movement, the rollover stand lifts；When the idler wheel in the slide to close During the pivot end one side movement, the rollover stand is fallen after rise.

8. Material Sorting system according to claim 7, which is characterized in that including：Upper limit detection switch and/or lower limit inspection Slowdown monitoring switch is arranged in the fixed seat；The upper limit detection switch detects the rollover stand cocked position and controls institute afterwards in place It states overturning driver to be stopped, the lower limit detection switch detects the rollover stand falling position and controls the overturning afterwards in place Driver is stopped.

9. Material Sorting system according to claim 7, which is characterized in that the transition rail includes：Transition rack rail and Transition bearing rail, the transition rack rail and the transition bearing rail are oppositely arranged, and are able to set with the running track The operation bearing rail and operation rack rail put are connected to each other.

10. Material Sorting system according to claim 1, which is characterized in that including：Station section is repaired, is arranged at and institute State another region of the corresponding shelf of sortation process section, the floor truck by exit the direction of the overhead baggage rack unit into Enter the repair station section.

11. Material Sorting system according to claim 1, which is characterized in that the floor truck includes：Trolley, And it is installed on driving mechanism and material conveying mechanism in the trolley；

The material conveying mechanism includes：The conveying roller group of the trolley both sides is relatively arranged on respectively and can be carried Body feed tank and with the synchronization-moving delivery platform of conveying roller group rotating direction, the rotating direction of the conveying roller group with The body feed tank conveying direction is identical, and the delivery platform surrounds the conveying roller group under the driving of the conveying roller group Carry out circular motion；

The body feed tank is moved with the delivery platform is synchronous to designated position, and to reaching after the delivery platform is departed from Designated position is stated, the delivery platform continuously moves to the trolley bottom under the driving of the conveying roller group, and It can be back to above the trolley, carry next body feed tank；Wherein, the trolley both sides are the material The both sides of case moving direction；

The driving mechanism has drive wheel group, is arranged in the trolley, the drive wheel group can be with the operation Track coordinates, and the trolley is driven to be run along the running track to the correspondence specified location.

12. Material Sorting system according to claim 11, which is characterized in that the material conveying mechanism includes：Driving Motor and connection shaft；The delivery platform includes：Conveying lever, conveyor chain；The conveying roller group includes：Drive chain Wheel, the first driven sprocket and the second driven sprocket；

Wherein, the drive sprocket is located at the bottom of the trolley side, first driven sprocket and the second driven chain Take turns the front and back end that the direction moved along the body feed tank is horizontally set on the trolley side, it is the drive sprocket, described First driven sprocket and second driven sprocket are closed by the conveyor chain to be wound；

The connection shaft is connected between the opposite drive sprocket in the trolley both sides；The driving motor it is defeated One end of outlet and the connection shaft connects, and the connection shaft is driven to rotate, while the drive sprocket is driven to rotate, into And first driven sprocket and second driven sprocket is driven to rotate synchronously；

The conveying lever includes：The two of first conveying lever and the second conveying lever, first conveying lever and second conveying lever Conveyor chain connection opposite with the trolley both sides respectively is held, and is moved with the rotation of the conveyor chain； First conveying lever and the second conveying lever can coordinate with the body feed tank carries the body feed tank synchronizing moving.

13. Material Sorting system according to claim 12, which is characterized in that the conveying roller group includes：Tensioning Sprocket wheel is arranged between the drive sprocket and first driven sprocket, and engage with the outside of the conveyor chain and/ Or, be arranged between the drive sprocket and second driven sprocket, and engaged with the outside of the conveyor chain.

14. Material Sorting system according to claim 11, which is characterized in that the driving mechanism further includes：Driving connects Spindle and driver；The drive wheel group includes：Front driving wheel group and rear drive sprocket group, and be respectively provided with positioned at trolley two The driving wheel of side；

It is described respectively by the drive connection axis connection between the driving wheel of the front driving wheel group and the rear drive sprocket group The output terminal of driver be connected with one end of the drive connection axis in the front driving wheel group and/or with the rear drive sprocket One end connection of the drive connection axis in group.

15. Material Sorting system according to claim 14, which is characterized in that including：Shaft coupling is disposed in proximity to described On the drive connection axis in drive wheel group region.

16. Material Sorting system according to claim 11, which is characterized in that including：The drive wheel group by gear and Bearing wheels form, and the coaxially adjacent connection of the gear and the bearing wheels, to correspond to the running track as the rack With the bearing rail.

A kind of 17. Material Sorting method, it is characterised in that：Based on Material Sorting system described in the claims 1-16 any one System carries out Material Sorting, including：

Receive body feed tank outbound and/or body feed tank storage information；

Control mechanism starts floor truck according to the outbound information and runs to overhead baggage rack unit position corresponding with the outbound information It puts, and transfers the body feed tank on the overhead baggage rack unit, be delivered to sortation process section；And/or

Control mechanism starts floor truck according to the storage information and runs to overhead baggage rack unit position corresponding with the storage information It puts, and the body feed tank on the floor truck is put into overhead baggage rack unit.

18. Material Sorting method according to claim 17, which is characterized in that including：

When the overhead baggage rack unit group includes multiple, in the overhead baggage rack unit group in each column and/or often arranged, reserve at least one vacant The overhead baggage rack unit.

19. Material Sorting method according to claim 17, which is characterized in that the control mechanism is believed according to the storage Breath starts floor truck and runs to overhead baggage rack unit position corresponding with the storage information, and by the material on the floor truck Case is put into overhead baggage rack unit, including：

Before starting the floor truck according to the storage information, the outbound information of current another floor truck is searched, Start the floor truck according to the outbound information setting to run to the overhead baggage rack unit of the outbound information.

20. Material Sorting method according to claim 17, which is characterized in that including：The control mechanism is according to Outbound information starts floor truck and runs to overhead baggage rack unit position corresponding with the outbound information, and transfers the overhead baggage rack unit On body feed tank, be delivered to sortation process section, including：

Before starting the floor truck according to the outbound information, the storage information of current another floor truck is searched, It is run according to the storage information setting startup floor truck to the overhead baggage rack unit of the storage information.