CN113697453A - Polar plate conveying system - Google Patents
Polar plate conveying system Download PDFInfo
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- CN113697453A CN113697453A CN202110811669.9A CN202110811669A CN113697453A CN 113697453 A CN113697453 A CN 113697453A CN 202110811669 A CN202110811669 A CN 202110811669A CN 113697453 A CN113697453 A CN 113697453A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/20—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising load-carriers suspended from overhead traction chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
- B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/60—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type
- B65G47/61—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/71—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention discloses a polar plate conveying system, which comprises: the automatic feeding device comprises a conveying mechanism, a feeding mechanism and a discharging mechanism, wherein the conveying mechanism is constructed to be suitable for continuous feeding, the conveying mechanism is provided with the feeding mechanism and the discharging mechanism in a matched mode, the feeding mechanism is used for feeding materials to the conveying mechanism, the discharging mechanism is used for discharging materials from the conveying mechanism, and at least one of the feeding mechanism and the discharging mechanism is constructed to be suitable for being synchronously moved with the conveying mechanism so as to be used for feeding or discharging materials. According to the polar plate conveying system provided by the embodiment of the invention, the feeding or discharging in the continuous feeding process of the conveying mechanism can be realized, and the polar plate conveying efficiency is improved.
Description
Technical Field
The invention relates to the technical field of metal smelting equipment, in particular to non-ferrous metal smelting equipment, and specifically relates to a polar plate conveying system.
Background
In traditional copper smelting, a pole plate yard is usually arranged between a smelting workshop and an electrolysis workshop, and the transportation of pole plates among three places is realized through a forklift: taking out the cast anode plate from a casting machine of the smelting workshop by a forklift, and conveying the anode plate to a storage yard for storage; when an anode shaping unit of an electrolysis workshop works, taking out the anode plate from the storage yard by a forklift, and conveying the anode plate to the anode shaping unit for electrode plate treatment; taking out the residual polar plates from a residual polar plate machine set of the electrolytic plant by a forklift, and conveying the residual polar plates to a storage yard for storage; when the residual anode plate needs to be returned to the furnace, the residual anode plate is taken out from the storage yard by a forklift and is sent to a residual anode adding machine or other furnace entering devices of a smelting workshop.
This kind of mode of transporting the polar plate through fork truck, degree of automation is low, and the cost of labor is high, and fork truck makes a round trip to shuttle inside and outside the workshop simultaneously, and production efficiency is low, and the potential safety hazard is big. In recent years, various smelters and design institutions begin to gradually explore and cancel the automatic conveying scheme of the forklift.
Disclosure of Invention
The invention aims to provide a polar plate conveying system which can realize feeding or discharging in the continuous feeding process of a conveying mechanism and improve the polar plate conveying efficiency.
According to the polar plate conveying system of the embodiment of the invention, the polar plate conveying system comprises: the automatic feeding device comprises a conveying mechanism, a feeding mechanism and a discharging mechanism, wherein the conveying mechanism is constructed to be suitable for continuous feeding, the conveying mechanism is provided with the feeding mechanism and the discharging mechanism in a matched mode, the feeding mechanism is used for feeding materials to the conveying mechanism, the discharging mechanism is used for discharging materials from the conveying mechanism, and at least one of the feeding mechanism and the discharging mechanism is constructed to be suitable for being synchronously moved with the conveying mechanism so as to be used for feeding or discharging materials.
According to the polar plate conveying system provided by the embodiment of the invention, the feeding or discharging in the continuous feeding process of the conveying mechanism can be realized, and the polar plate conveying efficiency is improved.
In addition, the plate conveying system according to the above embodiment of the present invention may further have the following additional technical features:
optionally, the conveying mechanism comprises a spreader and a first conveying device connected to the spreader to drive the spreader to move continuously, wherein at least one of the feeding mechanism and the discharging mechanism is adapted to move synchronously with the spreader to load and discharge materials.
Optionally, the hanger comprises a first hanger and a second hanger which are arranged oppositely, the first hanger and the second hanger are arranged oppositely to be suitable for hanging lugs on two sides of the pole plate in the width direction, and the first hanger and the second hanger are arranged oppositely along the feeding direction of the conveying mechanism.
Optionally, the plate transport system is configured to be suitable for feeding and discharging in a plate normal direction and feeding in a plate width direction.
Optionally, the electrode plate conveying system further comprises a storage mechanism, the storage mechanism is connected with the feeding mechanism or the discharging mechanism, and at least one of the feeding mechanism and the discharging mechanism is configured with the storage mechanism.
Optionally, the storage mechanism comprises a second conveyor adapted to store and feed towards the conveying mechanism, the second conveyor comprising two chains or "in-line" trays arranged in parallel adapted to suspend the plates and adapted to feed in the direction normal to the plates.
Optionally, the pole plate conveying system further comprises a rail trolley and a rail turntable, wherein the rail trolley and the rail turntable are matched for pole plate turning or transition.
Optionally, the track turntable comprises a bottom bracket, a swing mechanism and an upper platform, the bottom bracket and the upper platform are rotatably connected through the swing mechanism, and a track is arranged on the upper platform to allow the rail trolley to travel.
Optionally, the rail trolley comprises a walking trolley body and a lifting frame, the lifting frame and the walking trolley body are suitable for lifting the polar plate, and the lifting frame is provided with a plurality of linear brackets for bearing lugs on two sides of the polar plate.
Optionally, the conveying mechanism is provided with a plurality of feeding mechanisms and discharging mechanisms in a matched manner, so that the conveying mechanism is suitable for multi-station simultaneous feeding and discharging.
Drawings
FIG. 1 is a schematic plan view of a plate transport system according to one embodiment of the invention.
Fig. 2 is a schematic elevational view of a plate transport system in accordance with one embodiment of the invention.
Fig. 3 is a schematic plan view of a plate transport system according to another embodiment of the invention.
Reference numerals: the device comprises a polar plate conveying system 100, a conveying mechanism 10, a first conveying device 11, a lifting appliance 12, a feeding mechanism 21, a discharging mechanism 22, a storage mechanism 30, a rail trolley 42, a rail turntable 41, a copper smelting workshop C1, a copper electrolysis workshop C2, a fire fighting channel C5, a pipe network C4, a disc casting machine B4, a residual anode adding machine B1, a storage yard B3, a residual anode unit B2, other buildings C3, an anode unit B5 and a polar plate A.
Detailed Description
In the related technology, the anode plate transferring system between the casting equipment and the electrolysis equipment is used for realizing the automatic transfer of the anode plate between the casting machine of the smelting workshop and the anode unit of the electrolysis workshop; in other technologies, a conventional chain conveyor is arranged in front of the charging device on the project site and is connected with a residual anode machine set in an electrolysis workshop, so that the automatic transfer of the residual anode plates in the electrolysis workshop and the smelting workshop is realized.
However, there are limitations to the above two delivery systems: the two main conventional chain conveyors are adopted for storing and conveying the pole plates, and the transfer trolley is used for local transition, so that the method is only suitable for project sites with small distance between a smelting workshop and an electrolysis workshop, small height difference and smooth transportation line. If the workshop distance is very big or the workshop discrepancy in height, perhaps when the obstacle is more between the transportation route, conventional chain fortune machine and transportation dolly complex scheme, or the transportation link is many, equipment cost is high, or the technical difficulty can be very big, overall, and adaptability is not high, and is difficult to promote by a large scale than.
The invention provides a polar plate conveying system 100, which is particularly suitable for intensive storage and continuous conveying of polar plates and comprises a conveying mechanism 10 and a feeding and discharging device of the conveying mechanism 10; in addition, a storage mechanism 30 can be arranged, and the storage mechanism 30 can densely arrange and store the polar plates A along the normal direction of the plate surface; the conveying mechanism 10 can convey the polar plate A along the direction of the side surface of the plate surface; the conveying mechanism 10 moves forward continuously at a constant speed without stopping in a normal working state, and the feeding and discharging device can complete the material taking and placing actions in the state that the conveying mechanism 10 does not stop. The system can realize mechanized and automatic transportation of polar plate A in different workshops, is particularly suitable for the working conditions of longer distance between a conveying start point and a conveying end point, larger height difference and more complex conveying line, and has the advantages of small realization difficulty, low cost, high automation degree and working efficiency and good stability.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 1, an electrode plate transport system 100 according to an embodiment of the present invention includes: conveying mechanism 10, feed mechanism 21 and unloading mechanism 22.
Wherein the conveyor mechanism 10 is configured for continuous feed, that is, the conveyor mechanism 10 can transport the plates a from one predetermined position to another predetermined position to effect the transport of the plates a. The conveying mechanism 10 is provided with a feeding mechanism 21 and a discharging mechanism 22 in a matching manner, and the feeding mechanism 21 is used for feeding materials to the conveying mechanism 10. The blanking mechanism 22 is used to blank from the conveying mechanism 10. Wherein at least one of the feeding mechanism 21 and the discharging mechanism 22 is configured to be adapted to move synchronously with the conveying mechanism 10 to feed or discharge. For example, the feeding mechanism 21 may be configured to move synchronously with the conveying mechanism 10 for feeding, so that at least a portion of the feeding mechanism 21 moves synchronously with the conveying mechanism 10 during feeding to keep the plates a on the feeding mechanism 21 and the corresponding structures on the conveying mechanism 10 relatively stationary so as to transfer materials such as the plates a to the conveying mechanism 10 through the feeding mechanism 21, and the conveying mechanism 10 may operate continuously during feeding without affecting the operating efficiency and speed of the conveying mechanism 10; the blanking mechanism 22 can also be configured to move synchronously with the conveying mechanism 10 for blanking, such that at least a portion of the blanking mechanism 22 moves synchronously with the conveying mechanism 10 during blanking to keep the plates a on the blanking mechanism 22 and the corresponding structure on the conveying mechanism 10 relatively stationary to facilitate the transfer of materials, such as plates a, from the conveying mechanism 10 by the blanking mechanism 22, and the conveying mechanism 10 can operate continuously during feeding without affecting the operating efficiency and speed of the conveying mechanism 10.
According to the polar plate conveying system 100 provided by the embodiment of the invention, at least one stage in the feeding and discharging processes, the continuous operation of the conveying mechanism 10 does not affect the normal feeding and discharging of the polar plate A and other materials, so that the continuous operation of the conveying mechanism 10 can be maintained in the feeding or discharging process, the feeding or discharging in the continuous feeding process of the conveying mechanism 10 can be realized, and the conveying efficiency of the polar plate A is improved.
The invention mainly aims at the problem that the conventional polar plate A conveying scheme cannot adapt to the complex copper smelting conveying working condition, and provides a polar plate dense storage and continuous conveying system which is suitable for the working conditions of longer distance between a conveying starting point and a conveying finishing point, larger height difference and more complex conveying line, and has the advantages of small system implementation difficulty, low cost, high automation degree and working efficiency and good stability. Of course, the plate conveying system 100 of the present invention may be used for conveying other materials.
Optionally, the conveying mechanism 10 comprises a spreader 12 and a first conveyor 11, the first conveyor 11 being connected to the spreader 12 for driving the spreader 12 to move continuously for conveying the material, wherein at least one of the loading mechanism 21 and the unloading mechanism 22 is adapted to move synchronously with the spreader 12 for loading and unloading. By arranging the lifting appliance 12, the feeding mechanism 21 and/or the discharging mechanism 22 can be conveniently matched with the lifting appliance 12 to realize feeding and discharging, and the stability and the efficiency of the feeding process are improved, wherein the material conveying of the conveying mechanism 10 can also be realized by utilizing a bearing structure in the invention.
In addition, the first conveying device 11 in the present invention may be a chain type conveying structure, a belt type conveying structure, etc., and the present invention is not limited to the above description, but only describes the first conveying device 11 according to the present invention, which is not intended to limit the scope of the present invention.
Alternatively, as shown in the figure, the hanger 12 includes a first hanger and a second hanger which are oppositely arranged, and the first hanger and the second hanger are oppositely arranged to be suitable for hanging lugs on both sides of the pole plate a in the width direction. Therefore, the polar plate A can be stably and rapidly hung through the first hanging piece and the second hanging piece, so that the rotating speed transshipment of materials such as the polar plate A can be facilitated in the feeding and discharging processes, and the transshipment efficiency of the materials such as the polar plate A is improved. Alternatively, the first hanger and the second hanger are oppositely disposed along the feeding direction of the conveying mechanism 10.
Optionally, the width direction of the polar plate a hung on the hanger 12 may be the same as the conveying direction of the conveying mechanism 10, the conveying mechanism 10 conveys the polar plate a along the width direction of the polar plate a, and more preferably, the polar plate a may be set to be fed and discharged along the normal direction of the polar plate a, so that the polar plate a and other materials are conveniently fed and discharged and conveyed. Meanwhile, the polar plate A can be loaded and unloaded along the normal direction.
The first hanger and the second hanger can be arranged to be L-shaped, that is, the first hanger and the second hanger respectively comprise a vertical part and a horizontal part which are connected with each other, the vertical part extends along the vertical direction, the horizontal part of the first hanger and the horizontal part of the second hanger extend in opposite directions, hanging lugs can be arranged on two sides of the polar plate A along the width direction, and two hanging lugs on the polar plate A can be respectively hung on the first hanger and the second hanger.
In some embodiments of the invention, the plate transport system 100 is adapted to feed and unload plates in the direction normal to the plate a and to feed plates in the direction of the width of the plate a. Specifically, the conveying mechanism 10 can convey materials in the width direction of the pole plate a, the feeding mechanism 21 can feed materials in the normal direction of the pole plate a, and the discharging mechanism 22 can discharge materials in the normal direction of the pole plate a. Thereby effectively improving the conveying efficiency.
In addition, the storage mechanism 30 can be further included in the invention, and the storage mechanism 30 of the invention can also be suitable for dense storage, so that the storage capacity of materials such as the pole plates A is improved. In addition, the storage mechanism 30 may also have a function of moving the plate a, that is, the plate a may be moved to arrange the substrate on the storage mechanism 30, and the plate a may be conveniently sent to the corresponding position of the feeding mechanism 21.
Optionally, the storage mechanism 30 is connected to the feeding mechanism 21 or the discharging mechanism 22, and at least one of the feeding mechanism 21 and the discharging mechanism 22 is provided with the storage mechanism 30. That is, the substrate before feeding may be stored in the storage mechanism 30, or the plate a after feeding may be stored in the storage mechanism 30.
In addition, the storage mechanism 30 of the present invention may also be configured to be suitable for dense storage, thereby increasing the storage capacity of materials such as plates a.
Optionally, the storage means 30 comprises a second conveyor adapted to store and feed towards the conveying means 10, which may comprise two chains arranged in parallel suitable for hanging the plates a, or a "linear" shaped carriage, adapted to feed in the direction normal to the plates a. Therefore, the storage and the conveying of the materials such as the pole plate A and the like on the storage mechanism 30 are facilitated, and the storage amount and the conveying efficiency of the storage mechanism 30 are effectively improved.
Alternatively, the electrode plate conveying system 100 includes a plurality of storage mechanisms 30, for example, each storage mechanism 30 may be provided with a corresponding feeding mechanism 21 to feed materials to the conveying mechanism 10, so that the plurality of storage mechanisms 30 are arranged in parallel. A larger amount of materials such as the polar plate A can be stored through the plurality of storage mechanisms 30, so that the storage amount and the transmission efficiency of the materials such as the polar plate A are improved. By arranging a plurality of sets of the storage mechanisms 30 at the same time in the conveying mechanism 10, the storage capacity of the storage mechanisms 30 is increased. Multiple sets of storage mechanisms 30 are configured in parallel.
Optionally, the plate conveying system 100 further comprises: the small rail car 42 and the rail turntable 41 are matched with each other to be used for the turning or transition of the polar plate A, so that the loading and unloading of the base plate can be facilitated, and the polar plate A can be conveniently transferred between two different conveying structures. For example, the orbital turntable 41 is connected between the trolley 42 and the storage mechanism 30 to accommodate the transfer of the plates a between the trolley 42 and the orbital turntable 41. Materials such as pole plates A at other positions can be transferred to the storage mechanism 30 through the rail trolley 42 and the rail turntable 41, so that the materials such as the pole plates A are stored and conveyed. The polar plate A is turned or transited by arranging the rail turntable 41 and the rail trolley 42.
Optionally, the rail trolley 42 includes a traveling trolley body and a lifting frame, the lifting frame and the traveling trolley body are suitable for lifting the pole plate a, and the lifting frame is provided with a plurality of brackets shaped like a straight line for bearing lugs on two sides of the pole plate a. Through the walking automobile body, can realize that materials such as polar plate A carry to storage mechanism 30, and can realize the lift of materials such as polar plate A through lifting frame to satisfy the material transport on the co-altitude, improve the transport efficiency of this application.
Optionally, the track turntable 41 comprises a bottom bracket, a swing mechanism and an upper platform, the mutual rotation of the bottom bracket and the upper platform is realized through the swing mechanism, the bottom bracket and the upper platform are rotatably connected through the swing mechanism, and a track arranged on the upper platform is used for the rail trolley 42 to travel. The transshipment of materials such as the polar plate A can be realized through the rotation of the upper platform.
Optionally, the conveying mechanism 10 is provided with a plurality of feeding mechanisms 21 and discharging mechanisms 22, so as to be suitable for simultaneous multi-station feeding and discharging. A plurality of sets of loading and unloading devices can be simultaneously configured on one set of conveying mechanism 10, so that the multi-station simultaneous loading or unloading of the conveying mechanism 10 is realized.
The invention provides a polar plate conveying system 100 which is suitable for intensive storage and continuous conveying of polar plates, and comprises a storage mechanism 30, a conveying mechanism 10 and a feeding and discharging device of the conveying mechanism 10. The hanging lugs are arranged on two sides of the upper end of the polar plate A in the width direction, chains or linear brackets for bearing the hanging lugs of the polar plate A are respectively arranged on two sides of the storage mechanism 30, the chains or the brackets carry the polar plate A to convey along the normal direction of the plate surface, and the polar plates A are densely arranged and stored in the storage mechanism 30 along the normal direction of the polar plate A. The storage mechanism 30 mainly plays the role of storing the plate A and also plays a part of the transportation function. On the storage mechanism 30, the polar plates A are densely arranged, so that a large storage capacity of the polar plates A can be obtained in a small occupied space; the larger the storage capacity, the stronger the buffering capacity of the production and the higher the production stability.
Preferably, the storage mechanism 30 can be a conventional chain conveyor (capable of both storage and transport), or a combination of a storage rack (responsible for storage only) and a transfer trolley (responsible for transport only); if the storage mechanism 30 is a conventional chain conveyor, it can be divided into a plurality of chain conveyors connected in series when the length distance of the conveyor is large. The conveying mechanism 10 is provided with an L-shaped lifting appliance 12 which simultaneously bears lugs on two sides of the polar plate A, the lifting appliance 12 carries the polar plate A to convey along the direction of the side surface of the plate surface, and the polar plate A continuously moves at a constant speed and does not stop in a normal working state;
the conveying mechanism 10 is mainly responsible for transferring the polar plate A and basically does not bear the storage function of the polar plate A; under the working condition of long-distance conveying, the polar plates A on the conveying mechanism 10 are arranged in a straight line shape, and the distance between the polar plates A can be set to be larger by adjusting the distance between the lifting appliances 12, so that compared with a conventional chain conveyor, the width of the conveying mechanism 10 can be small due to the fact that the size of the polar plates A in the thickness direction is small; moreover, because the distance between the polar plates A is large, the number of the polar plates A conveyed is small, the weight and the installed power of the equipment can be reduced, the manufacturing cost is obviously reduced, and the matched cable and electric components can be reduced, so that the equipment cost is further reduced; the larger the transmission distance, the more obvious the advantage.
Preferably, the conveying mechanism 10 adopts a suspension chain mode, can freely turn, climb and descend, can conveniently avoid equipment or obstacles such as a fire fighting access C5, a pipe network C4 and the like during design and construction, and has strong field adaptability to complex environments. Compared with a conventional conveyor or a transfer trolley and the like which can only do linear motion, the suspension chain mode greatly reduces the transfer link, improves the overall stability of the system and also reduces the equipment cost and the foundation cost.
The conveying mechanism 10 moves forward continuously at a constant speed without stopping in a normal working state, and the feeding and discharging device can complete the material taking and placing actions in the state that the conveying mechanism 10 does not stop; compare every station of walking, stop once and get the working method of blowing, the mode that moves ahead at the uniform velocity can guarantee that polar plate A is stable not wobbling in the transportation at the uniform velocity in succession to improve the stability of going up unloading, also reduced the tensile fatigue degree of equipment such as chain repeatedly simultaneously, avoided the drive arrangement to open repeatedly and stop, improved equipment life.
Preferably, the loading and unloading device comprises a monitoring device, a follow-up device and a material taking device; the monitoring device can monitor the motion states of materials in the conveying mechanism 10 or the real-time position, speed and the like of the lifting appliance 12 at the front close range of the loading and unloading station, and drives the follow-up device to move, so that the material taking and placing actions of the material taking device and the conveying mechanism 10 are completed in the motion state which is consistent in short time. Simultaneously, in the use, the more obvious chain condition of lengthening can gradually appear in long distance transport chain, if the extracting device of fixed position mode, can lead to the station change of unloading on this moment because the chain is lengthened, and then can't get the blowing, and the unloading device of follow-up is because only according to advancing the real-time position action of in-process material, and does not have the fixed condition of getting the material station of putting, has just avoided the chain to lengthen the back and can't get the material.
Multiple sets of storage mechanisms 30 can be simultaneously deployed for one set of delivery mechanism 10, increasing the storage capacity of the storage mechanisms 30. When a plurality of sets of storage mechanisms 30 are configured in parallel, the polar plates A are turned or transited by arranging the track turntable 41 and the track trolley 42. The track turntable 41 is provided with a bottom bracket, a swing mechanism and an upper platform, the mutual rotation of the bottom bracket and the upper platform is realized through the swing mechanism, and a track arranged on the upper platform can be used for the small rail car 42 to walk. The rail trolley 42 mainly comprises a walking trolley body and a lifting frame, wherein linear brackets are respectively arranged on two sides of the lifting frame and are used for bearing lugs on two sides of the pole plate A.
One set of conveying mechanism 10 can dispose many sets of unloader simultaneously, realizes conveying mechanism 10 multistation material loading or unloading simultaneously. Based on this, as long as the material size is basically consistent, the butt joint of multiple devices or the storage and continuous conveying of multiple materials can be realized in a set of storage and conveying system for the polar plate A, so that the utilization rate of the devices is improved to the maximum extent, and the investment of the equipment cost is reduced.
The invention has the outstanding advantages that: the system has high adaptability, fewer transfer links, lower cost and lower failure rate, and the more the conveying distance is long, the height difference is large, or the barriers between conveying lines are more, the more obvious the advantages of the equipment are; the conveying mechanism 10 is continuously operated without stopping, the feeding and discharging device can take materials in a follow-up manner, the stability and the service life of the equipment are improved, and the problem of station disorder caused by chain extension is avoided; the pole plate A storage yard B3 is flexibly arranged, can be arranged at any position of the middle section of the conveying mechanism 10, even is divided into a plurality of storage yards B3, and can fully utilize space fields; one set of system can dock many equipment and multiple material, and equipment utilization is high, and the cost input is few.
In addition, the present invention provides several specific embodiments.
Referring to fig. 1 and 2, a specific embodiment of the present invention is shown, with the general layout as follows: a residual anode machine set B2 of a copper electrolysis workshop C2 needs to output a residual anode plate, two residual anode adding machines B1 of a smelting workshop need to input the residual anode plate, a transverse conveying distance of about 80m, a longitudinal conveying distance of about 100m and a height difference of about 10m are arranged between an output end of a residual anode machine set B2 and an input end of a residual anode adding machine B1, and meanwhile, a fire fighting channel C5, a pipe network C4 and various obstacles such as other buildings C3 are arranged between a starting point and a finishing point.
With reference to fig. 1 and 2, the electrode plate conveying system 100 includes a rail trolley 42, a rail turntable 41, a storage mechanism 30, a feeding mechanism 21, a conveying mechanism 10, and a discharging mechanism 22. In order to ensure the storage capacity of the residual polar plates, two sets of storage mechanisms 30 are arranged, the two sets of storage mechanisms are conventional chain conveyors, two sides of each storage mechanism are respectively provided with a chain for bearing a hanging lug of the residual polar plate, the chain carries the residual polar plates to be conveyed along the normal direction of the plate surface, and the storage mechanisms 30 are formed by connecting a plurality of sections of chain conveyors in series due to the long distance of the conveyors; in order to connect two sets of storage mechanisms 30, a track turntable 41 is arranged for connecting a track trolley 42, and two sets of feeding mechanisms 21 are arranged for connecting the conveying mechanisms 10; in order to connect two sets of anode scrap adding machines B1 and the conveying mechanism 10, two sets of blanking devices are arranged; the feeding mechanism 21 and the discharging mechanism 22 mainly comprise a monitoring device, a follow-up device and a fork plate device, the monitoring device monitors the running state of the material or the lifting appliance 12 near the front of the feeding and discharging position in real time, the follow-up device is driven to move forward in a short time in unison with the conveying mechanism 10, and the fork plate device moves under the condition that the conveying mechanism 10 does not stop, so that the feeding and discharging of the residual polar plate are completed; the conveying mechanism 10 adopts a suspension chain mode and mainly comprises a driving device, a conveying mechanism 10 frame, a suspension chain and a secondary lifting appliance 12, wherein the secondary lifting appliance 12 is L-shaped and is used for bearing hanging lugs on two sides of the residual polar plate and carrying the polar plate A to convey along the side surface direction of the polar plate A.
The work continuous flow of the preferred embodiment of the invention is as follows:
the residual anode unit B2 outputs the residual anode plate (i.e. the anode plate A in the figure) outwards intensively in a natural suspension manner through a chain; the rail trolley 42 retreats to the head of the anode scrap machine set B2, jacks up a stack of anode scrap plates and then advances to the rail turntable 41; the track turntable 41 carries the track trolley 42 to rotate 90 degrees, so that the track on the track turntable 41 is butted with the track fixed in the storage mechanism 30; the rail trolley 42 continues to advance to the tail of the storage mechanism 30 along the butted rail, descends and puts a pile of residual plates onto the storage mechanism 30; after each residual anode plate stack is received by the storage mechanism 30, the storage mechanism walks one station forward until a residual anode stack is delivered to the head of the storage mechanism 30; when the head of the storage mechanism 30 is provided with the material, the slicing device arranged at the head of the storage mechanism 30 independently takes out the foremost anode scrap plate so as to be used for the feeding mechanism 21 to take out the plate; after the plate fork device of the feeding mechanism 21 forks the pole plate a at the tail end, waiting for the arrival of the hollow secondary lifting appliance 12 of the conveying mechanism 10; when the feeding mechanism 21 monitors that the secondary lifting appliance 12 reaches the set position, the follow-up device starts to act to drive the fork plate device and the secondary lifting appliance 12 to move forwards at the same speed, and in the consistent advancing process, the anode scrap plate is placed in the empty secondary lifting appliance 12, and then the follow-up device returns to take the plate for the next time; the conveying mechanism 10 carries the polar plate A to move forward at a constant speed without stopping; when the blanking mechanism 22 detects that the polar plate A is arranged at the position in front of the blanking station, the residual polar plate A is taken down from the secondary lifting appliance 12 in a follow-up mode in a similar operation mode to the loading mechanism 21, and the polar plate A is placed at the tail of a residual polar adding machine B1; to this end, the anode scrap plates have been transported from the anode scrap box B2 of the potroom to an anode scrap joining machine B1 of the potroom. The working process of transferring the residual anode plate from the storage mechanism 30 or from the blanking mechanism 22 to another residual anode adding machine B1 is similar and will not be described in detail.
In the preferred embodiment of the invention, the intensive storage and continuous conveying system of the polar plates adopts electromechanical integrated control, replaces the traditional forklift operation, realizes the mechanization and automation of the output, automatic storage and conveying of the polar plates A from the electrolysis workshop to the smelting workshop, reduces the labor intensity of workers and improves the working efficiency.
In the preferred embodiment of the invention, about 3000 residual pole plates can be stored in the two storage mechanisms 30, the requirement of the residual pole machine set B2 on the output quantity of the pole plates A in one day is met, the requirements of different operation shifts of an electrolysis workshop and a smelting workshop are met, and meanwhile, the unmatched input and output speeds of the system are buffered; meanwhile, the length, the number and the like of the storage mechanism 30 can be flexibly adjusted according to the size of the field space during design, and the storage requirement can be met.
In the preferred embodiment of the invention, as the transportation line is provided with the barriers such as a fire fighting channel C5, a pipe network C4 and other buildings C3, the mode of a suspension chain is adopted, only one set of chain driving device is needed, and the long-distance and high-fall transportation can be completed by taking measures such as climbing, descending and turning of the suspension chain, and various barriers are ingeniously avoided, the equipment transportation links are few, and the equipment cost and the failure rate are very low.
Referring to fig. 3, another embodiment of the present invention is shown, the overall layout being as follows: a disc casting machine B4 of a copper smelting plant C1 needs to convey a cast anode plate (a pole plate A in the figure) to an anode unit B5 of an electrolysis plant, the anode plate enters an electrolysis bath after shaping, and becomes a residual pole plate after electrolysis is completed, and the residual pole plate needs to be conveyed to a residual pole adding machine B1 of the smelting plant for returning after being washed by a residual pole unit B2; the distance between the smelting workshop and the electrolysis workshop is far, and the elevation of the smelting workshop is much higher than that of the electrolysis workshop; the system needs to complete the transportation and storage of the anode plates and the residual plates at the same time, and an anode plate yard B3 and a residual plate yard B3 are arranged in a yard B3.
The preferred embodiment comprises a storage mechanism 30, a feeding mechanism 21, a blanking mechanism 22 and a conveying mechanism 10. The storage mechanism 30 is a conventional chain conveyor, two sides of the storage mechanism are respectively provided with a chain for bearing a hanging lug of the residual polar plate, the chain carries the residual polar plate to be conveyed along the normal direction of the plate surface, and the storage mechanism 30 is formed by connecting a plurality of sections of chain conveyors in series respectively due to the long distance of the conveyors; in order to connect the storage mechanism 30 and the conveying mechanism 10, a feeding mechanism 21 is arranged; in order to connect the conveying mechanism 10 with the anode scrap adding machine B1, a blanking mechanism 22 is arranged; the storage mechanism 30 is a conventional chain conveyor, two sides of the storage mechanism are respectively provided with a chain for bearing the hanging lug of the anode plate, the chains carry the anode plate to be conveyed along the normal direction of the plate surface, and the storage mechanism 30 is formed by connecting a plurality of sections of chain conveyors in series because the distance of the conveyor is longer; in order to connect the storage mechanism 30 and the conveying mechanism 10, a blanking mechanism 22 is arranged; in order to connect the conveying mechanism 10 and the disc casting machine B4, a feeding mechanism 21 is arranged; the conveying mechanism 10 adopts a suspension chain mode and mainly comprises a driving device, a conveying mechanism 10 frame, a suspension chain and a secondary lifting appliance 12, wherein the secondary lifting appliance 12 is L-shaped and is used for bearing lugs at two sides of the anode plate or the anode scrap plate and carrying the anode plate A to convey along the side surface direction of the anode plate A. The two sets of feeding mechanisms 21 and the two sets of blanking mechanisms 22 are all follow-up structures, and can finish plate taking and plate placing actions under the condition that the conveying mechanism 10 continuously moves forwards without stopping.
In the preferred embodiment of the invention, only one set of conveying mechanism 10 is arranged and is used for conveying the anode plates and the residual plates, so that the number of equipment is reduced, and the equipment cost is reduced;
in the preferred embodiment of the present invention, because the height difference between the melting shop and the electrolysis shop is large, if two sets of conveying mechanisms 10 are respectively provided, one set is used for lowering the anode plate and the other set is used for lifting the anode scrap plate, the following problems are easily caused: when the polar plate A is carried to lift, the conveying mechanism 10 is large in work and high in energy consumption; when the pole plate A is carried to descend, the conveying mechanism 10 is easy to slide down by the chain, and the brake of the driving device is greatly damaged due to large sliding force; in the embodiment, the anode plate and the cathode plate are combined into one conveying mechanism 10, and the residual anode plate can be lifted by fully utilizing the pull-down force of the anode plate, so that the power consumption is greatly reduced, and the operation cost is reduced.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. An electrode plate transport system (100), comprising:
a conveying mechanism (10), the conveying mechanism (10) is suitable for continuous feeding, a feeding mechanism (21) and a blanking mechanism (22) are arranged on the conveying mechanism (10) in a matched mode, the feeding mechanism (21) is used for feeding materials to the conveying mechanism (10), the blanking mechanism (22) is used for blanking materials from the conveying mechanism (10),
wherein at least one of the feeding mechanism (21) and the blanking mechanism (22) is configured to be adapted to move synchronously with the conveying mechanism (10) to load or blank.
2. The plate handling system (100) according to claim 1, wherein the handling mechanism (10) comprises:
a spreader (12);
a first conveyor (11), said first conveyor (11) being connected to said spreader (12) for driving said spreader (12) in continuous movement for transporting material,
wherein at least one of the feeding mechanism (21) and the blanking mechanism (22) is adapted to move synchronously with the spreader (12) for blanking.
3. The pole plate conveying system (100) according to claim 2, wherein the hanger (12) comprises a first hanger and a second hanger which are oppositely arranged, the first hanger and the second hanger are oppositely arranged to be suitable for hanging lugs on two sides of a pole plate in the width direction, and the first hanger and the second hanger are oppositely arranged in the feeding direction of the conveying mechanism (10).
4. The plate handling system (100) according to claim 1, wherein the plate handling system (100) is configured to be suitable for feeding and discharging in a plate normal direction and feeding in a plate width direction.
5. The plate handling system (100) of claim 1, wherein the plate handling system (100) further comprises:
the storage mechanism (30), the storage mechanism (30) with feed mechanism (21) or unloading mechanism (22) meet, at least one in feed mechanism (21) and unloading mechanism (22) disposes storage mechanism (30).
6. The plate handling system (100) of claim 5, wherein the storage mechanism (30) comprises:
a second conveyor adapted to store and feed towards the conveyor (10), the second conveyor comprising two chains or brackets arranged in parallel adapted to suspend the plates and adapted to feed in the direction normal to the plates.
7. The pole plate transport system (100) of any one of claims 1 to 6, wherein the pole plate transport system (100) further comprises a rail trolley (42) and a rail turntable (41), the rail trolley (42) and the rail turntable (41) cooperating for pole plate turning or transition.
8. The pole plate conveying system (100) according to claim 7, wherein the rail carousel (41) comprises a bottom support, a swing mechanism, and an upper platform, the bottom support and the upper platform being rotatably connected by the swing mechanism, the upper platform being provided with a rail for the trolley (42) to travel.
9. The plate transport system (100) of claim 7, wherein the rail car (42) comprises:
a traveling vehicle body;
the lifting frame and the walking vehicle body are suitable for lifting the polar plate, and a plurality of linear brackets are arranged on the lifting frame and used for bearing lugs on two sides of the polar plate.
10. The pole plate conveying system (100) according to any one of claims 1 to 6, wherein the conveying mechanism (10) is provided with a plurality of feeding mechanisms (21) and discharging mechanisms (22) in a matched manner so as to be suitable for multi-station simultaneous feeding and discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110811669.9A CN113697453A (en) | 2021-07-19 | 2021-07-19 | Polar plate conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110811669.9A CN113697453A (en) | 2021-07-19 | 2021-07-19 | Polar plate conveying system |
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| CN113697453A true CN113697453A (en) | 2021-11-26 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485155A (en) * | 2022-01-28 | 2022-05-13 | 黄冈市华窑中晋窑炉设备有限公司 | Roller kiln for calcining calcium oxide at high temperature |
| CN114558541A (en) * | 2022-02-28 | 2022-05-31 | 湖北金贝壳科技有限公司 | Flat swinging type swinging machine |
| CN117104778A (en) * | 2023-10-18 | 2023-11-24 | 宜宾五尺道集团有限公司 | Suspension type chain conveying device |
-
2021
- 2021-07-19 CN CN202110811669.9A patent/CN113697453A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485155A (en) * | 2022-01-28 | 2022-05-13 | 黄冈市华窑中晋窑炉设备有限公司 | Roller kiln for calcining calcium oxide at high temperature |
| CN114558541A (en) * | 2022-02-28 | 2022-05-31 | 湖北金贝壳科技有限公司 | Flat swinging type swinging machine |
| CN114558541B (en) * | 2022-02-28 | 2024-02-27 | 湖北金贝壳科技有限公司 | Swing type swinging machine |
| CN117104778A (en) * | 2023-10-18 | 2023-11-24 | 宜宾五尺道集团有限公司 | Suspension type chain conveying device |
| CN117104778B (en) * | 2023-10-18 | 2023-12-19 | 宜宾五尺道集团有限公司 | Suspension type chain conveying device |
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