CN110615240B - Anode plate transfer system and transfer method for casting equipment and electrolysis equipment - Google Patents
Anode plate transfer system and transfer method for casting equipment and electrolysis equipment Download PDFInfo
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- CN110615240B CN110615240B CN201810630118.0A CN201810630118A CN110615240B CN 110615240 B CN110615240 B CN 110615240B CN 201810630118 A CN201810630118 A CN 201810630118A CN 110615240 B CN110615240 B CN 110615240B
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- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 46
- 238000005266 casting Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000032258 transport Effects 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002390 adhesive tape Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000003723 Smelting Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention discloses an anode plate transfer system and a transfer method between casting equipment and electrolysis equipment, wherein the transfer system adopts electromechanical integrated automatic control and comprises a first transfer vehicle, a rotary table, a second transfer vehicle, a first conveyor and a third transfer vehicle, wherein the first transfer vehicle, the rotary table, the second transfer vehicle, the first conveyor and the third transfer vehicle are sequentially arranged from the output end of the casting equipment to the input end of the electrolysis equipment; the first transfer vehicle is used for taking out the anode plate from the output end, transferring and unloading the anode plate on the rotary table, and returning to the homing position; the rotary table is used for turning the anode plate to the first conveyor; the second transfer trolley is used for taking out the anode plate on the rotary table, transferring and unloading the anode plate to a first starting position of the first conveyor, and returning to the homing position; the first conveyor is used for conveying the anode plate from a first initial position to a first final position; and the third transfer trolley is used for taking out the anode plate from the first final position, transferring and unloading the anode plate, and returning to the home position after the anode plate is unloaded at the input end. The invention has the advantages of high automation degree, high operation efficiency, low labor cost and safe operation.
Description
Technical Field
The invention relates to the technical field of nonferrous metal smelting equipment, in particular to an anode plate transfer system and a transfer method used between casting equipment and electrolysis equipment.
Background
In copper smelting, high-temperature liquid copper is cast into copper anode plates by a disc casting machine in a smelting workshop, the anode plates are taken out from the output end of disc casting equipment by a forklift and are sent to an anode plate storage yard near the periphery of the smelting workshop for storage; when the anode shaping unit of the electrolysis equipment workshop works, the anode plate is taken out from the anode plate storage yard by a forklift and is sent to the feeding end (namely the input end of the anode plate electrolysis equipment) of the anode plate shaping unit of the electrolysis equipment workshop, and electrolytic purification is carried out after the anode plate is shaped.
This kind of through fork truck transport mode of anode plate, its not enough lies in, and production line degree of automation is low, and the cost of labor is high, and fork truck shuttles back and forth in the workshop simultaneously, and the potential safety hazard is big, and production efficiency is low.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide an anode plate transfer system for use between a casting apparatus and an electrolysis apparatus, which has high automation, high production efficiency, low labor cost, and safe operation.
According to the anode plate transfer system used between the casting equipment and the electrolysis equipment, the casting equipment is provided with an output end, the electrolysis equipment is provided with an input end, and the transfer system is automatically controlled by adopting electromechanical integration and comprises a first transfer vehicle, a rotary table, a second transfer vehicle, a first conveyor with a first starting position and a first final position and a third transfer vehicle which are sequentially arranged from the output end to the input end; the first transfer vehicle is used for taking out the anode plate from the output end, transferring and unloading the anode plate on the rotary table, and returning to the homing position; the rotary table is used for turning the anode plate to the first conveyor, and returning to the original position after the second transfer trolley takes out the anode plate turned on the rotary table; the second transfer trolley is used for taking out the anode plate which is turned on the rotary table, transferring and unloading the anode plate to the first starting position of the first conveyor, and returning to the homing position; the first conveyor is used for conveying the anode plate from the first initial position to the first final position; and the third transfer trolley is used for taking out the anode plate from the first final position, transferring and unloading the anode plate towards the input end, and returning the anode plate to the reset position.
According to the anode plate transfer system for the casting equipment and the electrolysis equipment, which is disclosed by the embodiment of the invention, the transfer system is automatically controlled by adopting the electromechanical integration, and the anode plate is automatically conveyed from the output end of the casting equipment in a smelting workshop to the input end of the electrolysis equipment in the electrolysis workshop through the first transfer vehicle, the rotary table, the second transfer vehicle, the first conveyor and the third transfer vehicle, so that the traditional forklift operation is replaced, the mechanization and the automation of the transfer of the anode plate in different workshops are realized, and the on-site worker proportion is reduced. Therefore, the transfer system has the advantages of high automation degree, high production operation efficiency, reduced labor intensity of workers, low labor cost and safe operation. In addition, the transfer system has the following advantages: firstly, the transfer system can meet the matching of different speeds of casting equipment and electrolysis equipment under various working conditions; secondly, the transfer system not only has the function of transferring the anode plate, but also has the capacity of storing the anode plate; and secondly, if the transfer system fails and needs to be maintained, the system does not lose the original emergency capability of the forklift.
According to one embodiment of the invention, the anode plate transferring system used between the casting equipment and the electrolysis equipment further comprises a second conveyor and a fourth conveyor which are arranged in sequence from the third conveyor to the input end, wherein the second conveyor has a second starting position and a second ending position, and the second conveyor is used for conveying the anode plate unloaded by the third conveyor from the second starting position to the second ending position; the fourth transfer vehicle is configured to take the anode plate out of the second end position of the second conveyor, transport the anode plate toward the input end, and unload the anode plate to the input end.
Through setting up second conveyer and fourth transfer car (buggy) to adapt to the needs of revolving platform to the longer distance of electrolysis equipment's input, simultaneously, can make the ability that transfer system stored more anode plates.
According to some embodiments of the invention, the turntable is arranged at a crossing position of the direction of the output end and the direction of the input end; the direction of the output end and the direction of the input end form an intersection angle, and the rotation angle of the rotary table is the same as the intersection angle.
By arranging the turret at the intersection of the direction of the output end and the direction of the input end, the overall layout of the transfer system can be optimized to a certain extent.
According to some embodiments of the invention, further comprising a first rail laid between the output end and the turret, and a second rail laid between the turret and the input end; the first track is used for the first transfer vehicle to walk; the second track is used for the second transfer trolley and the third transfer trolley to walk or for the second transfer trolley, the third transfer trolley and the fourth transfer trolley to walk.
By arranging the first track, the first transfer vehicle can be ensured to walk along a specific route of the first track, and meanwhile, the operation efficiency and the operation safety can be improved; through setting up the second track, can guarantee that second transfer car (buggy), third transfer car (buggy), fourth transfer car (buggy) walk according to the specific route of second track, can improve operating efficiency and operation safety simultaneously. In addition, when the tops of the first rail and the second rail are level with or slightly higher than the ground, the vehicle crossing and other manual operations at the first rail and the second rail are not affected.
According to one embodiment of the invention, the first transfer vehicle, the second transfer vehicle and the third transfer vehicle all comprise a frame, a travelling device, a lifting device and a bearing device; the frame comprises two side brackets and a top plate, wherein the two side brackets are oppositely arranged, and the top plate is positioned at the upper ends of the two side brackets; the walking device comprises a first motor fixed on one of the side brackets and rollers arranged at the bottoms of the two side brackets, and the first motor drives the rollers to walk in a rolling way; the lifting device comprises a second motor, a lifting assembly and a connecting piece, wherein the second motor and the lifting assembly are arranged on the top plate, the lifting assembly is connected between the second motor and the connecting piece, and the connecting piece is positioned below the top plate; the bearing device is connected with the connecting piece and is positioned below the connecting piece; the second motor drives the lifting assembly to drive the connecting piece and the bearing device to ascend and descend.
The anode plate can be lifted and taken out and unloaded by the lifting device and the bearing device.
Further, the bearing device is two L-shaped plates arranged on two opposite sides of the connecting piece, and the arrangement direction of the two L-shaped plates is the same as the arrangement direction of the two side brackets. The lug parts on two sides of the anode plate stack can be supported by the two L-shaped plates.
According to some embodiments of the invention, the first conveyor comprises a first flexible conveyor device, a first frame for supporting the first flexible conveyor device, and a third motor for driving the first flexible conveyor device; wherein the first flexible conveying device comprises two first conveying strips arranged on two opposite sides of the first rack; the second conveyor comprises a second flexible conveying device, a second rack for supporting the second flexible conveying device and a fourth motor for driving the second flexible conveying device; wherein the second flexible conveying device comprises two second conveying strips arranged on two opposite sides of the second rack.
Further, the first conveying strip is one of a metal wire, a chain, a cable and an adhesive tape; the second conveying strip is one of a metal wire, a chain, a cable and an adhesive tape.
In addition, the invention also discloses a transfer method for the anode plate transfer system between the casting equipment and the electrolysis equipment, wherein the casting equipment is provided with an output end, the electrolysis equipment is provided with an input end, and a first transfer vehicle, a rotary table, a second transfer vehicle, a first conveyor with a first starting position and a first final position and a third transfer vehicle are sequentially arranged from the output end to the input end; the transferring method comprises the following steps:
S1: the first transfer vehicle takes out the anode plate from the output end, transfers and unloads the anode plate on the rotary table, and returns to the homing position;
s2: the rotary table turns the anode plate to the first conveyor, and returns to the homing position after the second transfer trolley takes out the anode plate turned on the rotary table;
S3: the second transfer trolley takes out the anode plate which is turned on the rotary table, transfers and unloads the anode plate to the first starting position of the first conveyor, and returns to the homing position;
S4: the first conveyor conveys the anode plate from the first start position to the first end position;
s5: and the third transfer trolley takes out the anode plate from the first final position, transfers and unloads the anode plate towards the input end, and returns to the reset position.
By the transfer method, the anode plate can be conveyed to the input end of the electrolysis equipment from the output end of the casting equipment, so that the mechanization and automation of transfer among different workshops can be realized, and the proportion of site workers is reduced. Therefore, the transfer method has the advantages of high automation degree, high production operation efficiency, reduced labor intensity of workers, low labor cost and safe operation.
According to a transfer method of an anode plate transfer system between casting equipment and electrolysis equipment, a second conveyor and a fourth conveyor are sequentially arranged from the third transfer trolley to the input end, the second conveyor has a second starting position and a second final position, and the transfer method further comprises the following steps:
s6: after the step S5, the second conveyor transports the anode plate unloaded by the third transfer vehicle from a second start position to a second end position;
S7: and the fourth transfer trolley takes out the anode plate from the second final position of the second conveyor, conveys and unloads the anode plate towards the input end, and returns to the homing position after the anode plate is conveyed towards the input end.
Thus, when the distance from the rotary table to the input end of the electrolysis equipment is longer, the anode plates can be conveyed to the input end of the electrolysis equipment, and meanwhile, more anode plates can be stored in the transferring process.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
figure 1 is a schematic overall layout of an anode plate transport system for use between a casting apparatus and an electrolysis apparatus in accordance with one embodiment of the present invention.
Fig. 2 is a schematic view of the structure of a first transporter for an anode plate transport system between a casting apparatus and an electrolysis apparatus, in accordance with one embodiment of the present invention.
Fig. 3 is a schematic view of the structure of a first conveyor for an anode plate transfer system between a casting apparatus and an electrolysis apparatus according to an embodiment of the present invention.
Reference numerals:
First transfer vehicle 1 with output end 10 and input end 20 of transfer system 100
Second transfer trolley 3 of rotary table 2 first conveyor 4 third transfer trolley 5
The second conveyor 6 and the fourth transfer car 7 have a first track 8 and a second track 9
Side stand 14 roof 15 first motor 11 roller 12
Second motor 16 lifting assembly 17 connecting piece 18L shaped plate 13
The first frame 41 and the third motor 43 first conveying strip 42
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
An anode plate transfer system for use between a casting apparatus and an electrolysis apparatus according to an embodiment of the present invention is described below with reference to fig. 1-3.
As shown in fig. 1, an anode plate transfer system 100 for use between a casting apparatus provided with an output 10 and an electrolysis apparatus provided with an input 20 according to an embodiment of the present invention, the transfer system 100 employs mechatronic automatic control and includes a first transporter 1, a turntable 2, a second transporter 3, a first transporter 4 having a first start position and a first end position (where the first start position and the first end position refer to an input end and an output end of a transport direction of the first transporter, respectively), a third transporter 5, a second transporter 6 having a second start position and a second end position (where the second start position and the second end position refer to an input end and an output end of a transport direction of the second transporter, respectively), and a fourth transporter 7, which are arranged in this order from the output 10 to the input 20; the first transfer trolley 1 is used for taking out the anode plate from the output end 10, transferring and unloading the anode plate on the rotary table 2, and returning to the home position; the rotary table 2 is used for turning the anode plate to the first conveyor 4, and returning to the original position after the second transfer trolley 3 takes out the anode plate turned on the rotary table 2; the second transfer trolley 3 is used for taking out the anode plate which is turned on the rotary table 2, transferring and unloading the anode plate to a first starting position of the first conveyor 4, and returning to the home position; the first conveyor 4 is used for conveying the anode plate from a first initial position to a first final position; the third transfer vehicle 5 is used for taking out the anode plate from the first final position, and transferring and unloading the anode plate towards the input end 20 to the second initial position of the second conveyor 6; the second conveyor 6 is used for conveying the anode plate unloaded by the third transfer vehicle 5 from the second starting position to the second final position; the fourth transfer car 7 is used for taking out the anode plate from the second end position of the second conveyor 6, transporting and unloading the anode plate towards the input end 20 to the input end 20.
According to the anode plate transfer system 100 for the casting equipment and the electrolysis equipment, which is disclosed by the invention, the transfer system 100 is automatically controlled by adopting electromechanical integration, and the anode plate is automatically transferred from the output end 10 of the casting equipment in a smelting workshop to the input end 20 of the electrolysis equipment in the electrolysis workshop through the first transfer trolley 1, the rotary table 2, the second transfer trolley 3, the first conveyor 4, the third transfer trolley 5, the second conveyor 6 and the fourth transfer trolley 7, so that the traditional forklift operation is replaced, the mechanization and the automation of transferring the anode plate in different workshops are realized, and the on-site worker proportion is reduced. Therefore, the transfer system 100 has the advantages of high automation degree, high production operation efficiency, reduced labor intensity of workers, low cost and safe operation. In addition, the transfer system 100 has the following advantages: firstly, the transfer system 100 can meet the requirement of different speed matching of casting equipment and electrolysis equipment under various working conditions; second, the transport system 100 not only has the function of transporting the anode plates, but also has the capability of storing the anode plates; further, if the transfer system 100 fails and needs maintenance, the system does not lose the original emergency capability of the forklift.
It should be noted that, in other embodiments, the third transfer truck 5 may be directly transferred to the input end 20 of the electrolysis apparatus without providing the second conveyor 6 and the fourth transfer truck 7 according to the actual distance between the turntable 2 and the input end 20 of the electrolysis apparatus; or one or more groups of conveyors and transfer vehicles are additionally arranged between the fourth transfer vehicle 7 and the input end 20, the added conveyors are identical in structure with the first conveyor 4 or the second conveyor 6, and the added transfer vehicles are identical in structure with the first transfer vehicle 1, the second transfer vehicle 3, the third transfer vehicle 5 and the fourth transfer vehicle 7.
According to some embodiments of the invention, the turret 2 is arranged in a position where the direction of the output 10 of the casting device intersects the direction of the input 20 of the electrolysis device; the direction of the output end 10 and the direction of the input end 20 form an intersecting angle, and the rotation angle of the turntable 2 is the same as the intersecting angle. As shown in fig. 1, the direction of the turntable 2 disposed at the output end 10 of the casting apparatus perpendicularly intersects with the direction of the input end 20 of the electrolysis apparatus, and the rotation angle of the turntable 2 at the perpendicularly intersecting position is 90 °. By arranging the turret 2 at the intersection of the direction of the output end 10 and the direction of the input end 20, the overall layout of the transfer system 100 can be optimized to some extent.
According to some embodiments of the invention, it further comprises a first rail 8 and a second rail 9, the first rail 8 being laid between the output 10 and the turntable 2, the second rail 9 being laid between the turntable 2 and the input 20; the first track 8 is used for the first transfer vehicle 1 to walk; the second track 9 is used for the second 3, third 5 and fourth 7 transfer car to travel. By arranging the first track 8, the first transfer vehicle 1 can be ensured to walk along a specific route of the first track 8, and meanwhile, the operation efficiency and the operation safety can be improved; by arranging the second rail 9, the second transfer vehicle 3, the third transfer vehicle 5 and the fourth transfer vehicle 7 can be ensured to walk along the specific route of the second rail 9, and meanwhile, the operation efficiency and the operation safety can be improved. In addition, when the tops of the first rail 8 and the second rail 9 are level with or slightly above the ground, the vehicle crossing and other manual work at the first rail 8 and the second rail 9 are not affected.
As shown in fig. 2, the first, second, third and fourth transfer vehicles 1, 35, 7 are identical in structure according to some embodiments of the present invention. The structure of the first transfer vehicle 1 is described below, and the first transfer vehicle 1 includes a frame, a traveling device, a lifting device, and a carrying device; the frame comprises two side brackets 14 which are oppositely arranged and a top plate 15 positioned at the upper ends of the two side brackets 14; the walking device comprises a first motor 11 fixed on one side bracket 14 and rollers 12 arranged at the bottoms of the two side brackets 14, and the first motor 11 drives the rollers 12 to walk in a rolling way; the lifting device comprises a second motor 16, a lifting assembly 17 and a connecting piece 18, wherein the second motor 16 and the lifting assembly are arranged on the top plate 15, the lifting assembly 17 is connected between the second motor 16 and the connecting piece 18, and the connecting piece 18 is positioned below the top plate 15; the bearing device is connected with the connecting piece 18 and is positioned below the connecting piece 18; the second motor 16 drives the lifting assembly 17 to drive the connecting piece 18 and the bearing device to lift and descend. The anode plate can be lifted and taken out and unloaded by the lifting device and the bearing device. Specifically, the carrying means are two L-shaped plates 13 provided on opposite sides of the connecting piece 18, and the arrangement direction of the two L-shaped plates 13 is the same as the arrangement direction of the two side brackets 14. The two L-shaped plates 13 can support the lug positions on the two sides of the anode plate stack.
As shown in fig. 3, according to some embodiments of the invention, the first conveyor 4 comprises a first flexible conveyor, a first frame 41 for supporting the first flexible conveyor, and a third motor 43 for driving the first flexible conveyor; wherein the first flexible conveying device comprises two first conveying strips 42 arranged on two opposite sides of the first frame 41, and the two first conveying strips 42 are kept synchronous during conveying operation; the second conveyor 6 has the same structure as the first conveyor 4, and the second conveyor 6 includes a second flexible conveying device, a second frame for supporting the second flexible conveying device, and a fourth motor for driving the second flexible conveying device; the second flexible conveying device comprises two second conveying strips which are arranged on two opposite sides of the second rack, and the two second conveying strips are kept synchronous during conveying operation. More specifically, the first conveying belt and the second conveying belt can be metal wires, cables or adhesive tapes.
In addition, the invention also discloses a transferring method of the transferring system 100 (shown in fig. 1), which comprises the following steps:
S1: the first transfer vehicle 1 takes out the anode plate from the output end 10, transfers and unloads the anode plate on the rotary table 2, and returns to the home position;
S2: the rotary table 2 turns the anode plate to the first conveyor 4, and the anode plate turned on the rotary table 2 returns to the homing position after the second transfer trolley 3 takes out the anode plate;
S3: the second transfer trolley 3 takes out the anode plate which is turned on the rotary table 2, transfers and unloads the anode plate to a first starting position of the first conveyor 4, and returns to the homing position;
s4: the first conveyor 4 conveys the anode plate from the first start position to the first end position;
S5: the third transfer vehicle 5 takes out the anode plate from the first end position, transfers and unloads the anode plate toward the input end 20 to the second start position of the second conveyor, and returns to the home position.
S6: the second conveyor 6 conveys the anode plate unloaded by the third transfer truck 5 from the second start position to the second end position;
s7: the fourth transfer car 7 takes out the anode plate from the second final position of the second conveyor 6, transports and unloads the anode plate toward the input end 20, returns to the home position after the input end 20.
By the transfer method, the anode plate can be conveyed to the input end 20 of the electrolysis equipment from the output end 10 of the casting equipment, so that the mechanization and automation of transfer among different workshops can be realized, and the proportion of site workers is reduced. Therefore, the transfer method has the advantages of high automation degree, high production operation efficiency, reduced labor intensity of workers, low labor cost and safe operation.
In addition, in the above-mentioned transfer system 100, according to the actual distance between the turntable 2 and the input end 20 of the electrolysis apparatus, the second conveyor 6 and the fourth transfer cart 7 may not be required, and the third transfer cart 5 may directly transfer the anode plate to the input end 20 of the electrolysis apparatus, so that the step S6 and the step S7 in the above-mentioned transfer method are omitted accordingly.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (6)
1. The anode plate transfer system for the space between the casting equipment and the electrolysis equipment is characterized in that the casting equipment is provided with an output end, the electrolysis equipment is provided with an input end, and the transfer system adopts electromechanical integrated automatic control and comprises a first transfer vehicle, a rotary table, a second transfer vehicle, a first conveyor with a first starting position and a first final position and a third transfer vehicle which are sequentially arranged from the output end to the input end; wherein,
The first transfer vehicle is used for taking out the anode plate from the output end, transferring and unloading the anode plate on the rotary table, and returning to the home position;
The rotary table is used for turning the anode plate to the first conveyor, and returning to the original position after the second transfer trolley takes out the anode plate turned on the rotary table;
the second transfer trolley is used for taking out the anode plate which is turned on the rotary table, transferring and unloading the anode plate to the first starting position of the first conveyor, and returning to the homing position;
The first conveyor is used for conveying the anode plate from the first starting position to the first final position;
The third transfer trolley is used for taking out the anode plate from the first final position, transferring and unloading the anode plate towards the input end, and returning the anode plate to the reset position;
the system further comprises a second conveyor and a fourth transfer vehicle which are sequentially arranged from the third transfer vehicle to the input end, wherein the second conveyor is provided with a second starting position and a second ending position, and the second conveyor is used for conveying the anode plate unloaded by the third transfer vehicle from the second starting position to the second ending position; the fourth transfer vehicle is used for taking out the anode plate from the second final position of the second conveyor, and transporting and unloading the anode plate towards the input end to the input end;
The first transfer vehicle, the second transfer vehicle and the third transfer vehicle all comprise a frame, a traveling device, a lifting device and a bearing device; the frame comprises two side brackets and a top plate, wherein the two side brackets are oppositely arranged, and the top plate is positioned at the upper ends of the two side brackets; the walking device comprises a first motor fixed on one of the side brackets and rollers arranged at the bottoms of the two side brackets, and the first motor drives the rollers to walk in a rolling way; the lifting device comprises a second motor, a lifting assembly and a connecting piece, wherein the second motor and the lifting assembly are arranged on the top plate, the lifting assembly is connected between the second motor and the connecting piece, and the connecting piece is positioned below the top plate; the bearing device is connected with the connecting piece and is positioned below the connecting piece; the second motor drives the lifting assembly to drive the connecting piece and the bearing device to ascend and descend;
the bearing device is two L-shaped plates arranged on two opposite sides of the connecting piece, and the arrangement direction of the two L-shaped plates is the same as the arrangement direction of the two side brackets;
the first conveyor comprises a first flexible conveying device, a first rack for supporting the first flexible conveying device and a third motor for driving the first flexible conveying device; wherein the first flexible conveying device comprises two first conveying strips arranged on two opposite sides of the first rack; the second conveyor comprises a second flexible conveying device, a second rack for supporting the second flexible conveying device and a fourth motor for driving the second flexible conveying device; wherein the second flexible conveying device comprises two second conveying strips arranged on two opposite sides of the second rack.
2. The anode plate transfer system for use between a casting apparatus and an electrolysis apparatus according to claim 1, wherein the turn table is provided at a crossing position of a direction in which the output end is located and a direction in which the input end is located; the direction of the output end and the direction of the input end form an intersection angle, and the rotation angle of the rotary table is the same as the intersection angle.
3. The anode plate transfer system for use between a casting apparatus and an electrolysis apparatus according to claim 1, further comprising a first rail and a second rail, the first rail being laid between the output and the turret, the second rail being laid between the turret and the input; the first track is used for the first transfer vehicle to walk; the second track is used for the second transfer trolley and the third transfer trolley to walk or for the second transfer trolley, the third transfer trolley and the fourth transfer trolley to walk.
4. The anode plate transfer system for use between a casting apparatus and an electrolysis apparatus according to claim 1, wherein the first conveying strip is one of a wire, a chain, a cable, and a tape; the second conveying strip is one of a metal wire, a chain, a cable and an adhesive tape.
5. A transfer method using the anode plate transfer system for use between a casting apparatus and an electrolysis apparatus according to claim 1, wherein the casting apparatus is provided with an output end, the electrolysis apparatus is provided with an input end, and a first transfer vehicle, a turntable, a second transfer vehicle, a first conveyor having a first start position and a first end position, and a third transfer vehicle are sequentially provided from the output end to the input end; the transferring method comprises the following steps:
S1: the first transfer vehicle takes out the anode plate from the output end, transfers and unloads the anode plate on the rotary table, and returns to the homing position;
s2: the rotary table turns the anode plate to the first conveyor, and returns to the homing position after the second transfer trolley takes out the anode plate turned on the rotary table;
S3: the second transfer trolley takes out the anode plate which is turned on the rotary table, transfers and unloads the anode plate to the first starting position of the first conveyor, and returns to the homing position;
S4: the first conveyor conveys the anode plate from the first start position to the first end position;
s5: and the third transfer trolley takes out the anode plate from the first final position, transfers and unloads the anode plate towards the input end, and returns to the reset position.
6. The method of claim 5, wherein a second conveyor and a fourth conveyor are provided in sequence from the third conveyor to the input end, the second conveyor having a second start position and a second end position, the method further comprising the steps of:
s6: after the step S5, the second conveyor transports the anode plate unloaded by the third transfer vehicle from a second start position to a second end position;
S7: and the fourth transfer trolley takes out the anode plate from the second final position of the second conveyor, conveys and unloads the anode plate towards the input end, and returns to the homing position after the anode plate is conveyed towards the input end.
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| CN201810630118.0A CN110615240B (en) | 2018-06-19 | 2018-06-19 | Anode plate transfer system and transfer method for casting equipment and electrolysis equipment |
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