CN102784903A - Automatic casting device for anode plate - Google Patents
Automatic casting device for anode plate Download PDFInfo
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- CN102784903A CN102784903A CN2012103343733A CN201210334373A CN102784903A CN 102784903 A CN102784903 A CN 102784903A CN 2012103343733 A CN2012103343733 A CN 2012103343733A CN 201210334373 A CN201210334373 A CN 201210334373A CN 102784903 A CN102784903 A CN 102784903A
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Abstract
The invention discloses an automatic casting device for an anode plate. According to the automatic casting die, a trolley (8) is arranged on rails (9), and a trolley driving device is arranged on the trolley (8); a casting frame (5) and a casting box are arranged on the trolley (8); a cylinder frame (3) is arranged on the pouring frame (5), and a cylinder (2) is arranged on the cylinder frame (3); the cylinder (2) is provided with a piston rod (14) inserted into a casting port (12) of the pouring box; a multi-die casting die (1) is arranged in parallel to the rails (9) and is abutted with the casting port (12); an infrared liquid level measuring system the multi-die casting die (1) for correspondingly measure the liquid level is arranged on the casting frame (5); and an approach switch (13) is also arranged on the casting frame (5); and the trolley driving device, the approach switch (13) and the infrared liquid level measuring system are electrically connected with a PLC (Programmable Logic Controller) and a transducer control system. The automatic casting device for the anode plate is high in production efficiency and low in labor intensity.
Description
Technical field
The present invention relates to a kind of pouring device, particularly relate to a kind of positive plate automatic casting device.
Technical background
The precious metal anode plate casting adopts manual type at present, and dress is got the noble metal liquation in special container from smelting furnace, is poured into one by one in the mold then, treats the cooling of noble metal melt, and hand-stripping takes out the precious metal anode plate.The deficiency of this hand teeming mode of production is:
1) inefficiency, workman's working strength is big, can only satisfy workshop-based production demand;
2) workers with long time be in hot environment and hold container, the pouring operation of bending over, cause healthy grievous injury.
The hand teeming mode can not adapt to modern production and the social demand that people-oriented fully.For improving productivity effect and product quality, reduce labour intensity, protecting workers ' health to set out, the present invention develops a kind of precious metal anode plate automatic casting system with automatic casting function.
The main technique condition that precious metal anode plate automatic casting system need satisfy is:
1) precious metal anode plate casting, cooling procedure automation;
2) realize quantitatively cast, guarantee the quality of product;
3) multimode is poured into a mould simultaneously, satisfies the needs of production efficiency.
Summary of the invention
Technical problem to be solved by this invention provides the positive plate automatic casting device that a kind of production efficiency is high, labour intensity is low.
In order to solve the problems of the technologies described above; Positive plate automatic casting device provided by the invention is provided with dolly in orbit, and described dolly is provided with drive car; On described dolly, be provided with cast frame and pouring box; On described cast frame, be provided with cylinder frame, on described cylinder frame, be provided with cylinder, described cylinder is provided with the stopper rod in the pouring nozzle that is inserted into described pouring box; A multimode casting mold and described parallel track setting, described pouring nozzle docks with described multimode casting mold; On described cast frame, be provided with the infrared survey liquid level control system of corresponding survey liquid level with described multimode casting mold; On described cast frame, also be provided with, described drive car, be electrically connected with PLC and Frequency Converter Control control system near switch and infrared survey liquid level control system near switch.
Described infrared survey liquid level control system is on described cast frame, to set up the infrared temperature sensor with the corresponding temperature-sensitive of described multimode casting mold through infrared sensor.
Described drive car is on described dolly, to be provided with variable-frequency motor, and described variable-frequency motor is in transmission connection through the wheel of reduction box and described dolly.
Described pouring box is the quantitative pouring box of multi-cavity; Each cast chamber of the quantitative pouring box of described multi-cavity is equipped with a described pouring nozzle, and each cast chamber is equipped with a described stopper rod with described pouring nozzle grafting and reaches the described cylinder that is connected with described stopper rod.
Adopt the positive plate automatic casting device of technique scheme, main motion comprises the translational motion of dolly and moving up and down of stopper rod.The translation of dolly is driven by variable-frequency motor acceleration and deceleration case, and stopper rod motion up and down is by air cylinder driven.The main process of cast: Melt Pump with the noble metal melt be extracted into pouring box → trolley translation → to the first cast position → stopper rod unlatchings → noble metal melt through pouring nozzle flow in the casting mold → cast finishes → stopper rod cuts out → trolley translation pours into a mould position → repetition casting process to the next one and pour into a mould position → cast to last one and finish, dolly returns initial bit.
Infrared survey liquid level control system principle is following: during cast, the noble metal melt flows in the casting mold 1 through the B mouth, and liquid level rises gradually in the mould, and when liquid level arrived the C point, the temperature that C is ordered can increase suddenly.Detect the temperature that C is ordered in the mould with infrared temperature sensor, confirm through detecting C point variation of temperature whether liquid level arrives desired value, thereby control stopping of cast.
It is the control core that whole casting system adds frequency converter with PLC, is provided with two kinds of operator schemes of full-automatic and manual control.Action through control Melt Pump, trolley drive motor, stopper rod driving cylinder realizes the action of whole cast.Fully automatic mode is realized the whole flow process of one-key operation, and manual mode can be realized the substep operation.Through touch display screen, the speed of each action of scalable and working time.
Adopt the positive plate automatic casting device of technique scheme, its advantage and good effect: frame for movement is novel, reasonable, reliable, and cost is lower; The runner type pouring nozzle has satisfied specific working condition requirement; Outer temperature sensor is surveyed the liquid level technology, ensures that the plate amount of resetting of positive plate is accurate; The apparatus for pouring drive motors is easy to control, can realize that casting rate is adjustable; Adopt PLC control, control is stable, is easy to change function; Replace manual work with automatic casting system, realize the multi-mode quantitative casting; The control system has Automatic Control and manually controls two kinds of patterns; Guarantee casting efficient, quantitatively, high-quality, stablize, be easy to control; Using this system can reduce labor strength, improve productivity effect.
In sum, the present invention is the positive plate automatic casting device that a kind of production efficiency is high, labour intensity is low.
Description of drawings
Fig. 1 is a positive plate apparatus for pouring structural representation.
Fig. 2 is a vertical view of the present invention.
Fig. 3 is along the A-A line cut-away view among Fig. 2.
Fig. 4 is along B-B line cut-away view among Fig. 1
Fig. 5 is the structural representation of pouring nozzle
Fig. 6 is the partial enlarged drawing of Fig. 3.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, on track 9, be provided with dolly 8, on dolly 8, be provided with variable-frequency motor 6; Variable-frequency motor 6 is in transmission connection through the wheel of reduction box 7 with dolly 8; On dolly 8, be provided with cast frame 5 and the quantitative pouring box 4 of multi-cavity, each cast chamber of the quantitative pouring box 4 of multi-cavity is equipped with a pouring nozzle 12, and each cast chamber is equipped with one and reaches the cylinder 2 that is connected with stopper rod 14 with stopper rod 14 that pouring nozzle 12 is pegged graft; On cast frame 5, be provided with cylinder frame 3; All cylinders 2 are installed on the cylinder frame 3, and a multimode casting mold 1 laterally arranges with track 9, and pouring nozzle 12 docks with multimode casting mold 1; On cast frame 5, be provided with the infrared temperature sensor 10 with the infrared survey liquid level control system of multimode casting mold 1 corresponding temperature-sensitive through infrared sensor frame 11; Also be provided with near switch 13 on the frame 5 in cast, the control system of variable-frequency motor 6, be electrically connected with PLC and Frequency Converter Control control system near switch 13 and infrared temperature sensor 10.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, apparatus for pouring the moving up and down of the translational motion that comprises dolly 8 and stopper rod 14 of mainly moving.The translation of dolly is driven by variable-frequency motor 6 acceleration and deceleration casees 7, and the motion of stopper rod about in the of 14 driven by cylinder 2.The main process of cast: Melt Pump with the noble metal melt be extracted into quantitative pouring box 4 → dolly 8 translations of multi-cavity → to the first cast position → stopper rod 14 unlatchings → noble metal melts through pouring nozzle 12 flow in the multimode casting mold 1 → cast finishes → stopper rod 14 cuts out → dolly 8 moves to the next position → repetition casting process of pouring into a mould and pour into a mould position → cast to last one and finish, dolly 8 returns initial bit.
Infrared survey liquid level control system principle is following: during cast, the noble metal melt flows in the multimode casting mold 1 through the B mouth, and liquid level rises gradually in the multimode casting mold 1, and when liquid level arrived the C point, the temperature that C is ordered can increase suddenly.Detect the temperature that C is ordered in the multimode casting mold 1 with infrared temperature sensor 10, confirm through detecting C point variation of temperature whether liquid level arrives desired value, thereby control stopping of cast.
Whole casting system serves as the control core with PLC and Frequency Converter Control control system, is provided with two kinds of operator schemes of full-automatic and manual control.The action of the variable-frequency motor 6 through control Melt Pump, dolly 8, the cylinder 2 of stopper rod 14 realizes the action of whole cast.Fully automatic mode is realized the whole flow process of one-key operation, and manual mode can be realized the substep operation.Through touch display screen, the speed of each action of scalable and working time.
Adopt the electronic production process that adds pneumatic type of drive to be:
1, drive Melt Pump through variable-frequency motor pouring box is carried out fluid infusion, the speed of fluid infusion can be regulated control through PLC.
3, start translation motor casting machine is advanced to the cast position, start the air cylinder driven stopper rod and rise, carry out cast work.
4, cast finishes, and cast continues to advance a cast position, repeats above-mentioned casting process.
5, behind the casting complete, stop fluid infusion, under the stopper rod, casting machine resets.
6, start valve switch, cooling die.
Claims (4)
1. positive plate automatic casting device; It is characterized in that: on track (9), be provided with dolly (8); Described dolly (8) is provided with drive car, on described dolly (8), is provided with cast frame (5) and pouring box, on described cast frame (5), is provided with cylinder frame (3); On described cylinder frame (3), be provided with cylinder (2); Described cylinder (2) is provided with the stopper rod (14) in the pouring nozzle (12) that is inserted into described pouring box, and a multimode casting mold (1) laterally arranges with described track (9), and described pouring nozzle (12) docks with described multimode casting mold (1); On described cast frame (5), be provided with the infrared survey liquid level control system of corresponding survey liquid level with described multimode casting mold (1); On described cast frame (5), also be provided with near switch (13), described drive car, be electrically connected with PLC and Frequency Converter Control control system near switch (13) and infrared survey liquid level control system.
2. positive plate automatic casting device according to claim 1 is characterized in that: described infrared survey liquid level control system is to go up through infrared sensor frame (11) at described cast frame (5) to be provided with the infrared temperature sensor (10) with the corresponding temperature-sensitive of described multimode casting mold (1).
3. positive plate automatic casting device according to claim 1 and 2; It is characterized in that: described drive car is on described dolly (8), to be provided with variable-frequency motor (6), and described variable-frequency motor (6) is in transmission connection through the wheel of reduction box (7) with described dolly (8).
4. positive plate automatic casting device according to claim 1 and 2; It is characterized in that: described pouring box is the quantitative pouring box of multi-cavity (4); Each cast chamber of the quantitative pouring box of described multi-cavity (4) is equipped with a described pouring nozzle (12), and each cast chamber is equipped with a described stopper rod (14) with described pouring nozzle (12) grafting and reaches the described cylinder (2) that is connected with described stopper rod (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103343733A CN102784903A (en) | 2012-09-11 | 2012-09-11 | Automatic casting device for anode plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103343733A CN102784903A (en) | 2012-09-11 | 2012-09-11 | Automatic casting device for anode plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102784903A true CN102784903A (en) | 2012-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012103343733A Pending CN102784903A (en) | 2012-09-11 | 2012-09-11 | Automatic casting device for anode plate |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921730A (en) * | 2016-07-09 | 2016-09-07 | 闻喜县振鑫镁业有限责任公司 | Horizontal casting device for magnesium alloy cast rods |
| CN106180667A (en) * | 2016-08-23 | 2016-12-07 | 北方工业大学 | Method for quantitatively casting anode plate |
| CN106552906A (en) * | 2015-09-24 | 2017-04-05 | 潞安卓泰祥和金属科技宜兴有限公司 | A kind of continuous casting machine |
| CN108393474A (en) * | 2018-04-25 | 2018-08-14 | 重庆新格有色金属有限公司 | Molten aluminum pours into a mould quantitative control equipment |
| CN109396406A (en) * | 2018-12-31 | 2019-03-01 | 兴化市精锐机械有限公司 | A kind of intelligent precise casting system |
| CN110615240A (en) * | 2018-06-19 | 2019-12-27 | 江西瑞林装备有限公司 | Anode plate transferring system and transferring method used between casting equipment and electrolysis equipment |
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| JPS5344431A (en) * | 1976-10-06 | 1978-04-21 | Mitsui Mining & Smelting Co | Machine for casting anode plate |
| JPS54106036A (en) * | 1977-11-17 | 1979-08-20 | Outokumpu Oy | Continuous plate casting machine |
| CN2508878Y (en) * | 2001-07-22 | 2002-09-04 | 安徽省宁国市耐磨材料总厂 | Automatic pouring equipment for metal mould casting ball production |
| CN101234424A (en) * | 2008-03-06 | 2008-08-06 | 上海交通大学 | Full-automatic twelve-station centrifugal casting machine |
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN101890494A (en) * | 2010-06-24 | 2010-11-24 | 株洲冶炼集团股份有限公司 | Automatic casting machine of cadmium ingot |
| CN102078959A (en) * | 2010-12-17 | 2011-06-01 | 中南大学 | Method for preventing overflow generated in artificial lead and calcium alloy pouring process and device thereof |
| CN202343929U (en) * | 2011-11-28 | 2012-07-25 | 西安天宇电炉有限公司 | Multifunctional casting bogie |
-
2012
- 2012-09-11 CN CN2012103343733A patent/CN102784903A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5344431A (en) * | 1976-10-06 | 1978-04-21 | Mitsui Mining & Smelting Co | Machine for casting anode plate |
| JPS54106036A (en) * | 1977-11-17 | 1979-08-20 | Outokumpu Oy | Continuous plate casting machine |
| CN2508878Y (en) * | 2001-07-22 | 2002-09-04 | 安徽省宁国市耐磨材料总厂 | Automatic pouring equipment for metal mould casting ball production |
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN101234424A (en) * | 2008-03-06 | 2008-08-06 | 上海交通大学 | Full-automatic twelve-station centrifugal casting machine |
| CN101890494A (en) * | 2010-06-24 | 2010-11-24 | 株洲冶炼集团股份有限公司 | Automatic casting machine of cadmium ingot |
| CN102078959A (en) * | 2010-12-17 | 2011-06-01 | 中南大学 | Method for preventing overflow generated in artificial lead and calcium alloy pouring process and device thereof |
| CN202343929U (en) * | 2011-11-28 | 2012-07-25 | 西安天宇电炉有限公司 | Multifunctional casting bogie |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106552906A (en) * | 2015-09-24 | 2017-04-05 | 潞安卓泰祥和金属科技宜兴有限公司 | A kind of continuous casting machine |
| CN105921730A (en) * | 2016-07-09 | 2016-09-07 | 闻喜县振鑫镁业有限责任公司 | Horizontal casting device for magnesium alloy cast rods |
| CN106180667A (en) * | 2016-08-23 | 2016-12-07 | 北方工业大学 | Method for quantitatively casting anode plate |
| CN108393474A (en) * | 2018-04-25 | 2018-08-14 | 重庆新格有色金属有限公司 | Molten aluminum pours into a mould quantitative control equipment |
| CN110615240A (en) * | 2018-06-19 | 2019-12-27 | 江西瑞林装备有限公司 | Anode plate transferring system and transferring method used between casting equipment and electrolysis equipment |
| CN110615240B (en) * | 2018-06-19 | 2024-04-26 | 江西瑞林装备有限公司 | Anode plate transfer system and transfer method for casting equipment and electrolysis equipment |
| CN109396406A (en) * | 2018-12-31 | 2019-03-01 | 兴化市精锐机械有限公司 | A kind of intelligent precise casting system |
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Application publication date: 20121121 |