CN210498347U - Casting device - Google Patents
Casting device Download PDFInfo
- Publication number
- CN210498347U CN210498347U CN201921301884.9U CN201921301884U CN210498347U CN 210498347 U CN210498347 U CN 210498347U CN 201921301884 U CN201921301884 U CN 201921301884U CN 210498347 U CN210498347 U CN 210498347U
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- casting
- manipulator
- workbench
- mold
- melting furnace
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Abstract
The utility model provides a casting device, it can be used for gravity casting, consumes the manpower few, and the security is good and efficient. It includes the manipulator, the manipulator is connected with the controller electricity, its characterized in that: the end part of the manipulator is connected with a casting ladle; the automatic casting machine further comprises a melting furnace and a casting workbench, wherein the melting furnace is located on one side of the manipulator, the casting workbench is connected with a motor, the casting workbench is controlled by the motor to rotate, and casting molds are uniformly arranged on the casting workbench.
Description
Technical Field
The utility model relates to a casting device technical field specifically is a casting device.
Background
Industrial manipulators are a new technology appearing in the field of automatic control, and are generally classified into three categories: the first type is a universal manipulator which does not need manual operation and can be programmed according to tasks; the second type is that manual operation is needed, and a specific operation is completed through an operating machine; the third type is a special manipulator which is mainly used on an automatic machine tool or an automatic line and is responsible for loading and unloading and casting conveying. At present, gravity casting belongs to high-temperature dangerous physical labor, manual direct operation is very likely to harm safety and health, and meanwhile, casting usually requires a large amount of manpower, and the labor intensity is high, so that potential safety hazards can be further increased.
SUMMERY OF THE UTILITY MODEL
To present artifical gravity casting production, human input is big, intensity of labour and potential safety hazard big problem in the production process, the utility model provides a casting device, it can be used for the gravity casting, consumes the manpower few, and the security is good and efficient.
The technical scheme is as follows: a casting device, it includes the manipulator, the manipulator is connected with the controller electricity, its characterized in that: the end part of the manipulator is connected with a casting ladle; the automatic casting device is characterized by further comprising a melting furnace and a casting workbench, wherein the melting furnace is located on one side of the manipulator, the casting workbench is connected with a motor, the casting workbench is controlled by the motor to rotate, casting molds are uniformly arranged on the casting workbench, and the manipulator pours molten metal into the casting molds from the melting furnace in sequence through the casting ladle.
It is further characterized in that:
a casting mold is arranged on the casting workbench through a turnover device, the turnover of the casting mold is controlled through the turnover device, and the turnover device is electrically connected with the controller;
two casting molds are placed in the casting mold side by side, two pouring nozzles are arranged on the same side of the casting ladle at intervals, and two casting molds in the same casting mold are simultaneously cast through the two pouring nozzles;
the front part of the casting die is provided with a blanking port, and a baffle door is arranged at the blanking port and is electrically connected with the controller.
After the structure is adopted, the motor of the casting workbench drives the casting workbench and the casting mold arranged on the casting workbench to rotate, when the casting mold rotates to a casting station, the manipulator controls the casting ladle to take out molten metal from the melting furnace, and then the molten metal is poured into the casting mold, so that gravity casting operation of the casting mold can be completed, the manipulator repeats the operations to cast the casting mold, and the casting mold completing casting continuously rotates until reaching a blanking station to take out a casting.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a robot and ladle.
Detailed Description
The casting device shown in fig. 1 comprises a manipulator 1, wherein the manipulator 1 is a six-degree-of-freedom manipulator, the manipulator 1 is electrically connected with a PLC (programmable logic controller), and the end part of the manipulator 1 is connected with a casting ladle 2; it still includes melting furnace 3, circular shape casting table 4, and melting furnace 3 is located manipulator 1 one side, and casting table 4 is connected with the motor (not shown in the figure), rotates through motor control casting table 4, has still evenly arranged casting die utensil 5 on casting table 4, and casting die utensil 5 is installed through turning device 6 to casting table 4, and turning device 6 is connected with the controller electricity through turning device 6 control casting die utensil 5 upset.
After the structure is adopted, the motor of the casting workbench 4 drives the casting workbench 4 and the casting mold 5 installed on the casting workbench 4 to rotate, when the casting mold 5 rotates to a casting station, the manipulator 1 controls the casting ladle 2 to take out molten metal from the melting furnace 3, then the molten metal is poured into the casting mold 5, and then gravity casting operation of the casting mold 5 can be completed, the manipulator 1 repeats the operation to cast the casting mold 5, and the casting mold 5 which completes casting continuously rotates until reaching the blanking station to take out a casting 7.
In addition, two casting molds can be placed in the casting mold 5 side by side, as shown in fig. 2, two pouring nozzles 2-1 are arranged on the same side of the casting ladle 2 at intervals, and the two casting molds in the same casting mold 5 are simultaneously cast through the two pouring nozzles 2-1, so that the casting efficiency is further improved. Meanwhile, the front part of the casting mold 5 is provided with a blanking port 8, a baffle door (not shown in the figure) is arranged at the blanking port 8, the baffle door is electrically connected with the controller, and when the casting mold 5 rotates to a blanking position along with the casting workbench 4, the controller controls the baffle door to be opened, so that the casting 7 falls out of the casting mold 5, and more labor is saved.
In addition, the center of the casting workbench 4 is also provided with a water tank 10, the water tank 10 is connected with a water pipe 9, the water pipe 9 extends to the bottom of the casting mold 5, heat emitted by the casting mold 5 can be recovered to other places for use, and therefore energy consumption can be saved.
When the casting platform is used for gravity casting, firstly, the motor controls the casting workbench 4 to rotate at a constant speed through a gear structure, and the specific structure of the casting platform can be suitable for the structure described in the patent with the application number of 201820929358.6 for producing the turntable of the mold. When the casting mold 5 rotates to a casting station, the casting mold 5 is in an inclined state through the turnover device 6, so that a liquid inlet at the top of the casting mold 5 faces the direction of the manipulator 1, casting is facilitated, the turnover device 6 comprises a bottom support used for enabling the casting mold 5 to empty and a turnover motor used for driving the casting mold 5 to turn over, the turnover motor is electrically connected with the controller, and in addition, the turnover motor can also be replaced by a driving device such as a turnover oil cylinder, a turnover air cylinder or a turnover electric cylinder; the manipulator 1 controls the casting ladle 2 to take out molten metal from the melting furnace 3, and then the molten metal is poured into a liquid inlet of a casting mold 5, in the pouring process, the manipulator 1 can synchronously rotate along with the casting mold 5, two casting nozzles 2-1 are arranged on the casting ladle 2 and can be respectively and simultaneously injected into a casting mold so as to cast two castings 7, after the casting is finished, a controller controls a turnover motor to enable the casting mold 5 to return to a horizontal state and continue to rotate at a constant speed along with the casting workbench 4, and the manipulator 1 casts the next casting mold 5; when the casting mold 5 which finishes casting rotates to the blanking station, the castings can be taken out through manual demolding, the baffle door can be controlled by the controller to open the mold cavity, so that the two castings 7 fall out to realize demolding, then the baffle door is controlled by the controller to be closed, and meanwhile, the turnover motor is controlled to enable the casting mold 6 to be in an inclined state for casting again. The whole process can realize automatic casting and continuous casting, the use of manpower is greatly reduced, the safety is good, and meanwhile, the casting efficiency can be improved.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. A casting apparatus, characterized by: the automatic casting device comprises a manipulator, wherein the manipulator is electrically connected with a controller, and the end part of the manipulator is connected with a casting ladle; the automatic casting device is characterized by further comprising a melting furnace and a casting workbench, wherein the melting furnace is located on one side of the manipulator, the casting workbench is connected with a motor, the casting workbench is controlled by the motor to rotate, casting molds are uniformly arranged on the casting workbench, and the manipulator pours molten metal into the casting molds from the melting furnace in sequence through the casting ladle.
2. A casting apparatus as claimed in claim 1, wherein: the casting workbench is provided with a casting mold through a turnover device, the turnover device controls the casting mold to turn over, and the turnover device is electrically connected with the controller.
3. A casting apparatus as claimed in claim 1, wherein: two casting molds are placed in the casting mold side by side, two pouring nozzles are arranged on the same side of the casting ladle at intervals, and the two casting molds in the casting mold are simultaneously cast through the two pouring nozzles.
4. A casting apparatus according to claim 1 or 3, wherein: the front part of the casting die is provided with a blanking port, and a baffle door is arranged at the blanking port and is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921301884.9U CN210498347U (en) | 2019-08-13 | 2019-08-13 | Casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921301884.9U CN210498347U (en) | 2019-08-13 | 2019-08-13 | Casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210498347U true CN210498347U (en) | 2020-05-12 |
Family
ID=70588746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921301884.9U Active CN210498347U (en) | 2019-08-13 | 2019-08-13 | Casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210498347U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394440A (en) * | 2019-08-13 | 2019-11-01 | 无锡市精捷机器人科技有限公司 | Pouring device |
-
2019
- 2019-08-13 CN CN201921301884.9U patent/CN210498347U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394440A (en) * | 2019-08-13 | 2019-11-01 | 无锡市精捷机器人科技有限公司 | Pouring device |
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