CN102009168B - Multi-station casting machine - Google Patents
Multi-station casting machine Download PDFInfo
- Publication number
- CN102009168B CN102009168B CN2010106019215A CN201010601921A CN102009168B CN 102009168 B CN102009168 B CN 102009168B CN 2010106019215 A CN2010106019215 A CN 2010106019215A CN 201010601921 A CN201010601921 A CN 201010601921A CN 102009168 B CN102009168 B CN 102009168B
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- fixed
- cast
- mould
- workbench
- oil cylinder
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- 238000005266 casting Methods 0.000 title claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000002425 crystallisation Methods 0.000 abstract description 2
- 230000008025 crystallization Effects 0.000 abstract description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The invention relates to a multi-station casting machine, comprising a pouring robot, wherein the pouring robot is fixed at one side of an operating platform, the operating platform is distributed with at least three casting units in an annular array mode; a motor drives the operating platform to rotate, pouring is carried out by the pouring robot when the operating platform rotates to each casting unit and stops, a cylinder is rotated to cause a mould to slowly rotate while pouring is carried out, and meanwhile one part in the mould is subject to water cooling by virtue of a water-cooling channel, and one part in the mould is heated by virtue of an electrical heating pipe. One worker can pour moulds on multiple stations, the production efficiency is improved, and the manpower cost of a factory is saved; and meanwhile the lifting and falling of a mould and the temperature at everywhere of the mould are automatically controlled, thus the product crystallization is better and the product quality is improved.
Description
Technical field:
The present invention relates to the casting machine technical field, more specifically to a kind of casting machine with a plurality of stations.
Background technology:
A lot of Al-alloy parts manufacturers during casting mold, apply the strategy of throwing waves of people into action in process of production, and staff of a station pours into a mould melt, and the staff must run back and forth, seems very mixed and disorderly, and operating efficiency is low simultaneously.Some aluminium alloy castings is because its wall has thickness; When utilizing die casting, have only heating on the mould or have only water-cooling channel, cause the degree of crystallinity of each wall of foundry goods and the intensity difference opposite sex big; Influence product quality; Some mould is when cast simultaneously, and it is consistent not take into full account the degree of crystallinity that lets everywhere, causes cast product intensity relatively poor.
Summary of the invention:
The object of the invention is exactly the deficiency to prior art, and a kind of multistation casting machine is provided, and its staff can pour into a mould the mould on a plurality of stations, has improved production efficiency, has saved the factory labor costs; It controls the up-down and the mould temperature everywhere of mould automatically simultaneously, thereby makes product degree of crystallinity better, has improved product quality.
Technological solution of the present invention is following:
The multistation casting machine comprises pouring robot, and pouring robot is fixed on a side of workbench, and annular array is distributed with and is no less than three casting units on the workbench;
The structure of each casting unit does; Be made up of guide rod, compressed oil cylinder, rotary oil cylinder, swivel plate, back seat plate, cast counterdie and cast patrix, back seat plate is fixed on the swivel plate with the cast counterdie, and swivel plate is hinged on the workbench; Guide rod two ends are separately fixed at back seat plate and pour into a mould on the counterdie; Compressed oil cylinder drives the cast patrix and slides along guide rod, and rotary oil cylinder is fixed on the brace table, and the piston hinge of rotary oil cylinder is on swivel plate;
The cast counterdie all forms water-cooling channel in the patrix and is fixed with electric heating tube with pouring into a mould, and water-cooling channel has water inlet and delivery port, the both positive and negative polarity lead electric-connected socket of electric heating tube;
Column one end is fixed on the bottom of workbench, and the other end is fixed on the top of brace table, and the bottom of brace table is equipped with pulley and is fixed with gear wheel; The driven by motor pinion rotation; Pinion is meshed with gear wheel, and pulley is made circular motion along the guide rail platform, and the bottom of guide rail platform is fixed with leg;
People's Bank of China's platform ladder one end is fixed on the workbench, and the other end places on the ground.
Be fixed with positional cylinder on the said guide rail platform, the piston of positional cylinder is facing to pulley.
Beneficial effect of the present invention is:
1, its adopts pouring robot to give die casting, and compressed oil cylinder lets the cast patrix close and close and open with watering counterdie, closes cast when closing; Get foundry goods when opening, pouring robot is poured into a mould on a position all the time, and every cast once; Workbench inserts to next casting unit and pours into a mould, and can realize automation control, and a staff just can accomplish multiple work station pouring; Improve operating efficiency, saved cost of labor.
2, can let mould rotate while pouring into a mould, guarantee that the foundry goods in the mould has crystallization effect preferably.
3, can realize the wall place cooling thin to foundry goods, the intensity that casting pouring comes out is guaranteed in thicker wall place heating.
Description of drawings:
Fig. 1 is a structural representation of the present invention
Fig. 2 is the schematic perspective view of workbench part
Fig. 3 is the schematic perspective view that changes viewed workbench part
Fig. 4 is the schematic perspective view of casting unit
Fig. 5 is the cutaway view of cast patrix
Fig. 6 is the cutaway view of cast counterdie
Among the figure: 1, pouring robot; 2, workbench; 3, casting unit; 4, brace table; 5, column; 6, pulley; 7, gear wheel; 8, motor; 9, guide rail platform; 11, leg; 12, positional cylinder; 13, People's Bank of China's platform ladder; 31, guide rod; 32, compressed oil cylinder; 33, rotary oil cylinder; 34, swivel plate; 35, back seat plate; 36, cast patrix; 37, cast counterdie; 361, water-cooling channel; 362, electric heating tube; A, water inlet; B, delivery port; C, socket.
The specific embodiment:
Embodiment: see shown in Fig. 1 to 6 that the multistation casting machine comprises pouring robot 1, pouring robot is fixed on a side of workbench 2, and annular array is distributed with and is no less than three casting units 3 on the workbench 2;
The structure of each casting unit 3 does; Form by guide rod 31, compressed oil cylinder 32, rotary oil cylinder 33, swivel plate 34, back seat plate 35, cast counterdie 37 and cast patrix 36; Back seat plate 35 is fixed on the swivel plate 34 with cast counterdie 37; Swivel plate 34 is hinged on the workbench 2, and guide rod 31 2 ends are separately fixed at back seat plate 35 and pour into a mould on the counterdie 37, and compressed oil cylinder 32 drives cast patrixes 36 and slides along guide rod 31; Rotary oil cylinder 33 is fixed on the brace table 4, and the piston hinge of rotary oil cylinder 33 is on swivel plate 34;
Cast counterdie 37 all forms water-cooling channel 361 in the patrix 36 and is fixed with electric heating tube 362 with pouring into a mould, and water-cooling channel 361 has water inlet A and water outlet B, the both positive and negative polarity lead electric-connected socket C of electric heating tube 362;
Be fixed with positional cylinder 12 on the said guide rail platform 10, the piston of positional cylinder is facing to pulley 6.
Said People's Bank of China platform ladder 13 1 ends are fixed on the workbench, and the other end places on the ground.
Said pouring robot 1 is six pouring robots, and motor 8 also can drive gear wheel 7 through gear-box and rotate.
Operation principle: motor 8 drives gear wheel 7 and rotates; Because gear wheel 7 is the bottoms that are fixed on brace table 4, workbench 2 rotates together like this, when whenever turning to a casting unit 3; PLC switch board (not shown) lets motor 8 stop this work; The piston of positional cylinder 12 is in the presence of pulley 6, and compressed oil cylinder 32 will be poured into a mould counterdie 37 and close with cast patrix 36 and close, and pouring robot 1 is got melt mould is poured into a mould from melting furnace.
Limit cast, the slow rotary die in rotary oil cylinder 33 limits makes its better crystallinity degree, and water-cooling channel 361 carries out water-cooled simultaneously, and electric heating tube 362 heats, the intensity of the product of guaranteeing to pour into a mould out.
After the work of a casting unit 3 was accomplished, the piston of PLC switch board indication positional cylinder 12 folded, and motor 8 is started working; So circulation; Constantly realize the cast of each casting unit 3, behind the casting complete, the casting unit of having poured into a mould 3 is through the water-cooled and the heating of appropriate time; Send instruction unpack cast counterdie 37 and cast patrix 36 by the PLC switch board, just can get with foundry goods.
Claims (2)
1. the multistation casting machine comprises pouring robot (1), it is characterized in that: pouring robot is fixed on a side of workbench (2), and the last annular array of workbench (2) is distributed with and is no less than three casting units (3);
The structure of each casting unit (3) does; Form by guide rod (31), compressed oil cylinder (32), rotary oil cylinder (33), swivel plate (34), back seat plate (35), cast counterdie (37) and cast patrix (36); Back seat plate (35) and cast counterdie (37) are fixed on the swivel plate (34); Swivel plate (34) is hinged on the workbench (2), and guide rod (31) two ends are separately fixed on back seat plate (35) and the cast counterdie (37), and compressed oil cylinder (32) drives cast patrix (36) and slides along guide rod (31); Rotary oil cylinder (33) is fixed on the brace table (4), and the piston hinge of rotary oil cylinder (33) is on swivel plate (34);
All form water-cooling channel (361) and be fixed with electric heating tube (362) in cast counterdie (37) and the cast patrix (36), water-cooling channel (361) has water inlet (A) and delivery port (B), the both positive and negative polarity lead electric-connected socket (C) of electric heating tube (362);
Column (5) one ends are fixed on the bottom of workbench (2); The other end is fixed on the top of brace table (4); The bottom of brace table (4) is equipped with pulley (6) and is fixed with gear wheel (7), and motor (8) drives pinion (9) and rotates, and pinion (9) is meshed with gear wheel (7); Pulley (6) is made circular motion along guide rail platform (10), and the bottom of guide rail platform (10) is fixed with leg (11);
People's Bank of China's platform ladder (13) one ends are fixed on the workbench, and the other end places on the ground.
2. multistation casting machine according to claim 1 is characterized in that: be fixed with positional cylinder (12) on the guide rail platform (10), the piston of positional cylinder is facing to pulley (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106019215A CN102009168B (en) | 2010-12-23 | 2010-12-23 | Multi-station casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106019215A CN102009168B (en) | 2010-12-23 | 2010-12-23 | Multi-station casting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102009168A CN102009168A (en) | 2011-04-13 |
| CN102009168B true CN102009168B (en) | 2012-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010106019215A Active CN102009168B (en) | 2010-12-23 | 2010-12-23 | Multi-station casting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102009168B (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259183B (en) * | 2011-07-12 | 2013-04-17 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN103949621B (en) * | 2014-05-08 | 2016-01-20 | 重庆市机电设计研究院 | The T-shaped driving of foundry production line |
| CN104400768B (en) * | 2014-10-27 | 2016-08-24 | 湖北航天技术研究院总体设计所 | Walking self-balancing rotary table |
| CN105108488A (en) * | 2015-08-05 | 2015-12-02 | 滁州市昊宇滑动轴承有限公司 | Rotary multi-station part mounting rack |
| CN106583700A (en) * | 2016-12-12 | 2017-04-26 | 山东好帮手机器人有限公司 | Three-station revolving furnace device used for aluminum piston automatic pouring |
| CN106694825A (en) * | 2016-12-24 | 2017-05-24 | 句容市有色金属铸造厂 | Sand box capable of rotating in liftable way |
| CN106623874A (en) * | 2016-12-24 | 2017-05-10 | 句容市有色金属铸造厂 | Device applicable to sprues |
| CN106743198B (en) * | 2017-01-22 | 2022-12-02 | 扬州君禾机械有限公司 | Embedded ring positioning and conveying device |
| DE102018132871A1 (en) * | 2017-12-28 | 2019-07-04 | Ksm Castings Group Gmbh | Kippgießmaschine |
| CN112355289B (en) * | 2020-10-27 | 2023-06-30 | 浙江万丰科技开发股份有限公司 | Multi-station rotary platform casting system |
| CN112775419B (en) * | 2020-12-24 | 2022-04-22 | 临沂凯士彼机械有限公司 | Rotation type casting machine is used in foundry goods processing |
| CN113560526B (en) * | 2021-09-24 | 2021-12-14 | 埃福贝密封技术(苏州)有限公司 | Continuous die-casting equipment for connecting sealing ring of vehicle-mounted catalyst |
| CN114951617B (en) * | 2022-05-19 | 2023-04-18 | 浙江万丰科技开发股份有限公司 | Multi-station rotary gravity casting system based on mechanical self-locking |
| CN115090864B (en) * | 2022-08-24 | 2022-11-11 | 江苏敏佳管业有限公司 | Continuous intelligent casting equipment for molten metal |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3983991A (en) * | 1973-12-10 | 1976-10-05 | Osborn Mfg Corp | Apparatus and method for conveying,pouring and cooling foundry molds |
| US4844142A (en) * | 1988-05-31 | 1989-07-04 | Edge Clarence L | Lost foam sand casting apparatus |
| CN2472846Y (en) * | 2000-10-25 | 2002-01-23 | 王杰生 | Multiple work station piston casting machine |
| CN201008973Y (en) * | 2006-12-21 | 2008-01-23 | 江苏理士科技有限公司 | Rotary table for battery cast-weld |
| CN201168779Y (en) * | 2008-04-07 | 2008-12-24 | 济南铸锻所捷迈机械有限公司 | Six-station metal mould aluminum alloy cast production apparatus |
| DE102008037778A1 (en) * | 2008-08-14 | 2010-02-18 | Volkswagen Ag | Casting device comprises casting units having a mold with a feeder, a rotatable turntable on which the casting units are arranged, means for introducing molten metal in the mold, and a robot apparatus arranged on a rotating device |
| CN201979078U (en) * | 2010-12-23 | 2011-09-21 | 浙江精一重工有限公司 | Multiple-station casting machine |
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2010
- 2010-12-23 CN CN2010106019215A patent/CN102009168B/en active Active
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| Publication number | Publication date |
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| CN102009168A (en) | 2011-04-13 |
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Effective date of registration: 20170818 Address after: 312500, Xinchang County, Shaoxing City, Zhejiang Province, Xinchang City Industrial Park, 28 new persimmon Road 2 Patentee after: ZHEJIANG WENYUAN INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 312500 Xinchang Industrial Park, Zhejiang, Shaoxing Patentee before: ZHEJIANG JINGYI ZHONGGONG Co.,Ltd. |
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Denomination of invention: Multi-station casting machine Effective date of registration: 20230116 Granted publication date: 20121121 Pledgee: Xinchang Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG WENYUAN INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2023330000175 |
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Date of cancellation: 20230815 Granted publication date: 20121121 Pledgee: Xinchang Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG WENYUAN INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2023330000175 |
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Effective date of registration: 20230824 Address after: 312500 2 building, No. 28 Xin Xi Road, Xinchang Industrial Park, Dazhen Town, Xinchang, Shaoxing, Zhejiang Patentee after: Zhejiang Hengji Intelligent Technology Co.,Ltd. Address before: 312500 2 building, No. 28 Xin Xi Road, Xinchang Industrial Park, Dazhen Town, Xinchang, Shaoxing, Zhejiang Patentee before: ZHEJIANG WENYUAN INTELLIGENT TECHNOLOGY Co.,Ltd. |
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Denomination of invention: Multi station casting machine Effective date of registration: 20230928 Granted publication date: 20121121 Pledgee: Xinchang Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: Zhejiang Hengji Intelligent Technology Co.,Ltd. Registration number: Y2023330002209 |
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