CN209632078U - Chain type ingot casting machine for aluminum ingot casting production line - Google Patents
Chain type ingot casting machine for aluminum ingot casting production line Download PDFInfo
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- CN209632078U CN209632078U CN201822158670.2U CN201822158670U CN209632078U CN 209632078 U CN209632078 U CN 209632078U CN 201822158670 U CN201822158670 U CN 201822158670U CN 209632078 U CN209632078 U CN 209632078U
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- ingot casting
- chain type
- ingot
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- production line
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Abstract
The utility model provides a kind of chain type ingot casting machine for aluminum ingot casting production line, including rack, drive transmission device, chain type track, Aluminium ingot mould, cooling device, knocking device and control cabinet;The Aluminium ingot mould has ingot slot, opposite the first side and the second side, first side and the second side section are not connected to the two sides of ingot slot, and first side be higher than the second side, can effectively avoid molten aluminum during aluminium ingot moulding by casting and spill, reduce production cost;Cooling device includes water tank, water filling port, water outlet, motor-operated control valve and multiple nozzles, for carrying out cooling and shaping to aluminium ingot;Knocking device includes bracket, taps hammer, driving cylinder and position sensor, can carry out percussion demoulding to the aluminium ingot after sizing;Control cabinet controls motor, motor-operated control valve, driving cylinder, and production efficiency can be improved in high degree of automation.
Description
Technical field
The utility model relates to aluminum ingot casting technical field more particularly to a kind of chain type castings for aluminum ingot casting production line
Ingot machine.
Background technique
Currently, in aluminum ingot casting field, to solve the problems, such as manually to cast low efficiency, cast article ropy, chain type casting
Ingot machine is widely used, and can be improved the working efficiency of aluminum ingot casting, improves product quality.Generally the molten aluminum after melting is poured
It casts onto and carries out the work such as cooling down, be formed, demould in the Aluminium ingot mould on chain type ingot casting machine.But existing chain type ingot casting machine is certainly
Dynamicization degree is not high, and the cooling of aluminium ingot and stripping result are bad;Meanwhile the combination knot of the Aluminium ingot mould of existing chain type ingot casting machine
Structure design is not reasonable, and molten aluminum is excessive when being easy to cause casting or spills, to bring the additional consume of molten aluminum, increase is produced into
This.
Utility model content
The purpose of this utility model is to provide a kind of chain type ingot casting machines for aluminum ingot casting production line, and cooling dress is arranged
It sets and knocking device, raising working efficiency improves product quality, meanwhile, optimize the composite structure of Aluminium ingot mould, when avoiding casting
Molten aluminum is excessive or spills, and reduces production cost.
To achieve the above object, the utility model adopts the technical scheme that
A kind of chain type ingot casting machine for aluminum ingot casting production line, including rack, drive transmission device, chain type track, aluminium
Ingot mould tool, cooling device, knocking device and control cabinet.
The rack has middle section, opposite casting end and demoulding end, and the height at the demoulding end is higher than the casting end
Height, the middle section is connected between the casting end and the demoulding end;The drive transmission device include driving wheel, from
Driving wheel and motor, the driven wheel are set to the casting end, and the driving wheel is set to the demoulding end, and the motor is set to described
The side at end is demoulded, the motor is connect with the driving wheel;Chain type track setting the driving wheel with it is described driven
Between wheel;The Aluminium ingot mould is set on the chain type track, and the Aluminium ingot mould has ingot slot, the first opposite side and the
Two sides, first side and second side section are not connected to the two sides of the ingot slot, and first side is higher than
Second side.
The cooling device be set to the rack the middle section side, the cooling device include water tank, water filling port,
Water outlet, motor-operated control valve and multiple nozzles, the water filling port are set to the top of the water tank, and the water outlet is set to the water
The side of case and the top for corresponding to the chain type track;The motor-operated control valve is set to the inside of the water outlet, described more
A nozzle is set on the water outlet.
The knocking device corresponds to the demoulding end, and the knocking device includes bracket, taps hammer, driving cylinder and position
Set sensor, the hammer that taps has opposite connecting pin and taps end, the connecting pin hingedly on the bracket, the drive
Cylinder of taking offence is fixed on the bracket, and the piston rod of the driving cylinder is connect with the connecting pin;The position sensor is set
In on the bracket, and the position sensor corresponds to the top of the connecting pin.
The control cabinet is electrically connected with the motor, the motor-operated control valve, the driving cylinder, the position sensor
It connects.
Preferably, the casting end, the demoulding end, the middle section further respectively have temperature sensor, the temperature
Sensor is electrically connected with the control cabinet.
Preferably, the axis of the driving wheel and the axis of the motor are on the same line.
Preferably, the ingot slot is structure as a whole with first side, second side.
Preferably, the two sides of the ingot slot are correspondingly provided with convex block and groove, the structure phase of the convex block and the groove
Match.
Preferably, the sprinkling direction of the multiple nozzle is towards the Aluminium ingot mould.
Preferably, the driving cylinder is horizontally disposed.
Preferably, the control cabinet is equipped with switch module, parameter setting module, temperature display module and alarm module.
Compared with prior art, the utility model provides a kind of chain type ingot casting machine for aluminum ingot casting production line, in machine
Cooling device is arranged in the middle section of frame, improves aluminium ingot cooling effect, is conducive to subsequent aluminium ingot stripping process;It is struck in the setting of demoulding end
Device is hit, the aluminium ingot for effectively treating demoulding is tapped, and stripping result is improved;Motor, the motor-operated control valve of cooling device, percussion
The driving device of device is controlled by control cabinet, and the degree of automation of aluminium ingot cast molding process can be improved, and is reduced artificial
Cost improves production efficiency;Meanwhile optimizing the structure of Aluminium ingot mould, molten aluminum is excessive when avoiding casting or spills, and reduction is produced into
This.
Detailed description of the invention
Fig. 1 is a kind of overall structure of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention
Schematic diagram;
Fig. 2 is a kind of Aluminium ingot mould of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention
Structural schematic diagram;
Fig. 3 is a kind of cooling device of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention
Structural schematic diagram;
Fig. 4 is a kind of Aluminium ingot mould of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention
Top view.
Specific embodiment
To make to have further understanding to the purpose of this utility model, construction, feature and its function, hereby cooperate embodiment
Detailed description are as follows.
Incorporated by reference to referring to Fig. 1 to Fig. 3, Fig. 1 is a kind of for aluminum ingot casting production line of an embodiment of the present invention
The overall structure diagram of chain type ingot casting machine, Fig. 2 are a kind of for aluminum ingot casting production line of an embodiment of the present invention
The structural schematic diagram of the Aluminium ingot mould of chain type ingot casting machine, Fig. 3 are that one kind of an embodiment of the present invention is raw for aluminum ingot casting
The structural schematic diagram of the cooling device of the chain type ingot casting machine of producing line.
A kind of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention includes rack 1, driving
Transmission mechanism 2, chain type track 3, Aluminium ingot mould 4, cooling device 5, knocking device 6 and control cabinet 7.It is driven using 7 Duis of control cabinet
Transmission mechanism 2, cooling device 5 and knocking device 6 carry out automatically controlling, and effectively improve the automation journey of aluminum ingot casting forming process
Degree improves production efficiency.
Rack 1 has middle section 11, opposite casting end 12 and demoulding end 13, and the height at demoulding end 13 is higher than casting end 12
Highly, middle section 11 is connected between casting end 12 and demoulding end 13, in production, is carried out molten aluminum casting at casting end 12, is being demoulded
The aluminium ingot of 13 pairs of cooling and shaping is held to demould;Drive transmission device 2 includes driving wheel 21, driven wheel 22 and motor 23, driven
Wheel 22 is set to casting end 12, and driving wheel 21 is set to demoulding end 13, and motor 23 is set to the side at demoulding end 13, motor 23 and driving wheel
21 connections, motor 23 are electrically connected with control cabinet 7;Preferably, the axis of the axis of driving wheel 21 and motor is in same straight line
On.Chain type track 3 is arranged between driving wheel 21 and driven wheel 22.Motor 23 is controlled by control cabinet 7 to rotate, and drives driving wheel
21 rotations, then drive driven wheel 22 to rotate indirectly by chain type track 3.Aluminium ingot mould 4 is set on chain type track 3, aluminium ingot casting
In forming process, chain type track 3 is used to the Aluminium ingot mould 4 for filling aluminium ingot being delivered to middle section 11 from casting end 12, then is delivered to
End 13 is demoulded, realizes automated production, improves production efficiency.
Fig. 2 is referred to, Aluminium ingot mould 4 has ingot, 41, opposite the first side 42 and the second side 43, the first side 42
The two sides of ingot slot 41 are connected to the second side 43, and the first side 42 is higher than the second side 43.Aluminium ingot mould 4 is in chain type
When conveying on track 3, the second side 43 of the Aluminium ingot mould 4 in left side is in the first side 402 of the Aluminium ingot mould 40 on right side
Lower section effectively avoids molten aluminum from spilling between adjacent Aluminium ingot mould 4 and Aluminium ingot mould 40, reduces production cost.
Cooling device 5 is set to the side in the middle section 11 of rack 1, and cooling device 5 includes water tank 51, water filling port 52, water outlet
53, motor-operated control valve 54 and multiple nozzles 55, water filling port 52 are set to the top of water tank 51, and water outlet 53 is set to the side of water tank 51
And correspond to the top of chain type track 3;Motor-operated control valve 54 is set to the inside of water outlet 53, motor-operated control valve 54 and control cabinet 7
Electrical connection;Multiple nozzles 55 are set on water outlet 53.Preferably, the sprinkling direction of multiple nozzles 55 is towards Aluminium ingot mould 4.It is cooling
For cooling down to the aluminium ingot after casting, motor-operated control valve 54 is controlled device 5 by control cabinet 7, according to the actual situation certainly
Dynamic adjustment cooling water flow, can be improved cooling effect.
Knocking device 6 corresponds to demoulding end 13, and knocking device 6 includes bracket 61, taps hammer 62, driving cylinder 63 and position
Sensor 64 taps hammer 62 with opposite connecting pin 621 and taps end 622, and connecting pin 621 is hinged on bracket 61, is driven
Cylinder 63 is fixed on bracket 61, and driving cylinder 63 is electrically connected with control cabinet 7, drives piston rod 631 and the connecting pin of cylinder 63
621 connections;Position sensor 64 is set on bracket 61, and position sensor 64 corresponds to the top of connecting pin 621, position sensing
Device 64 is electrically connected with control cabinet 7.During aluminium ingot moulding by casting, when position sensor 64 has detected that aluminium ingot is transported to demoulding end
When 13, control cabinet 7 is delivered a signal to, the piston rod 631 of the control driving cylinder 63 of control cabinet 7 carries out stretching motion, drives and tap
The aluminium ingot hammered into shape in 62 pairs of Aluminium ingot moulds 4 taps, and is conducive to the demoulding of aluminium ingot.
Referring to Figure 1, control cabinet 7 is electrically connected with motor 23, motor-operated control valve 54, driving cylinder 63, position sensor 64,
High degree of automation improves production efficiency, reduces cost of labor, while improving worker safety.
As the preferred embodiment of the utility model, end 12 of casting, demoulding end 13 further respectively have temperature biography at middle section 11
Sensor 8, temperature sensor 8 are electrically connected with control cabinet 7, to detect casting end 12, demoulding end 13, the temperature at middle section 11 respectively
Degree, carries out automatically controlling, guarantees that the quality of aluminium ingot meets production requirement.
As the preferred embodiment of the utility model, ingot slot 41 is structure as a whole with the first side 42, the second side 43.
Fig. 4 is referred to, Fig. 4 is a kind of chain type ingot casting machine for aluminum ingot casting production line of an embodiment of the present invention
Aluminium ingot mould top view.As the preferred embodiment of the utility model, the two sides of ingot slot 41 are correspondingly provided with convex block 44 and recessed
Slot 45, convex block 44 and the structure of groove 45 match.Such structure makes the aluminium ingot cast mutually chimeric when piling up, and mentions
Stability when height is piled up or transported.
As the preferred embodiment of the utility model, drive cylinder 63 horizontally disposed.
As the preferred embodiment of the utility model, it is aobvious that control cabinet 7 is equipped with switch module, parameter setting module, temperature
Show module and alarm module.Before aluminium ingot casting, related parameter can be set by parameter setting module, end 12 of such as casting, demoulding
Temperature threshold, the percussion frequency for driving cylinder 63 at end 13, middle section 11 etc.;Temperature display module to show casting end 12,
Temperature at demoulding end 13, middle section 11;Casting end 12, demoulding end 13, the temperature at middle section 11 are being detected beyond threshold value or is being set
When standby failure, alarm module is to issue alarm signal, so that worker is adjusted in time.
The utility model provides a kind of chain type ingot casting machine for aluminum ingot casting production line, is arranged in the middle section of rack 1 11
Cooling device 5 improves aluminium ingot cooling effect, is conducive to subsequent aluminium ingot stripping process;At demoulding end 13, knocking device 6 is set,
The aluminium ingot for effectively treating demoulding is tapped, and stripping result is improved;In motor 23, cooling device 5 in drive transmission device 2
Driving cylinder 63 in motor-operated control valve 54, knocking device 6 is controlled by control cabinet 7, and aluminium ingot cast molding can be improved
The degree of automation of journey reduces cost of labor, improves production efficiency;Meanwhile optimizing the structure of Aluminium ingot mould 4, make Aluminium ingot mould 4
The first side 42 be higher than the second side 43, molten aluminum is excessive or spill when avoiding casting, reduces production cost.
The utility model is described by above-mentioned related embodiment, however above-described embodiment is only to implement the utility model
Example.It must be noted that the embodiment disclosed is not limiting as the scope of the utility model.On the contrary, not departing from this
It is changed and retouched made by the spirit and scope of utility model, belongs to the scope of patent protection of the utility model.
Claims (8)
1. a kind of chain type ingot casting machine for aluminum ingot casting production line, it is characterised in that: including rack, drive transmission device, chain
Formula track, Aluminium ingot mould, cooling device, knocking device and control cabinet;
The rack has middle section, opposite casting end and demoulding end, and the height at the demoulding end is higher than the height at the casting end
Degree, the middle section is connected between the casting end and the demoulding end;The drive transmission device includes driving wheel, driven wheel
And motor, the driven wheel are set to the casting end, the driving wheel is set to the demoulding end, and the motor is set to the demoulding
The side at end, the motor are connect with the driving wheel;Chain type track setting the driving wheel and the driven wheel it
Between;The Aluminium ingot mould is set on the chain type track, and the Aluminium ingot mould has ingot slot, the first opposite side and second side
Portion, first side and second side section are not connected to the two sides of the ingot slot, and first side is higher than described
Second side;
The cooling device is set to the side in the middle section of the rack, and the cooling device includes water tank, water filling port, water outlet
Mouth, motor-operated control valve and multiple nozzles, the water filling port are set to the top of the water tank, and the water outlet is set to the water tank
Side and the top for corresponding to the chain type track;The motor-operated control valve is set to the inside of the water outlet, the multiple spray
Mouth is set on the water outlet;
The knocking device corresponds to the demoulding end, and the knocking device includes bracket, taps hammer, driving cylinder and position biography
Sensor, the hammer that taps have opposite connecting pin and tap end, the connecting pin hingedly on the bracket, the driving gas
Cylinder is fixed on the bracket, and the piston rod of the driving cylinder is connect with the connecting pin;The position sensor is set to institute
It states on bracket, and the position sensor corresponds to the top of the connecting pin;
The control cabinet is electrically connected with the motor, the motor-operated control valve, the driving cylinder, the position sensor.
2. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: the casting end,
The demoulding end, the middle section further respectively have temperature sensor, and the temperature sensor is electrically connected with the control cabinet.
3. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: the driving wheel
The axis of axis and the motor is on the same line.
4. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: the ingot slot and institute
The first side, second side is stated to be structure as a whole.
5. being used for the chain type ingot casting machine of aluminum ingot casting production line as claimed in claim 4, it is characterised in that: the two of the ingot slot
Side is correspondingly provided with convex block and groove, and the structure of the convex block and the groove matches.
6. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: the multiple nozzle
Sprinkling direction towards the Aluminium ingot mould.
7. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: the driving cylinder
It is horizontally disposed.
8. being used for the chain type ingot casting machine of aluminum ingot casting production line as described in claim 1, it is characterised in that: on the control cabinet
Equipped with switch module, parameter setting module, temperature display module and alarm module.
Priority Applications (1)
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CN201822158670.2U CN209632078U (en) | 2018-12-21 | 2018-12-21 | Chain type ingot casting machine for aluminum ingot casting production line |
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CN201822158670.2U CN209632078U (en) | 2018-12-21 | 2018-12-21 | Chain type ingot casting machine for aluminum ingot casting production line |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111482593A (en) * | 2020-04-27 | 2020-08-04 | 遂昌县鑫鼎特种铸造有限公司 | Casting production line |
CN112719252A (en) * | 2020-12-23 | 2021-04-30 | 连云港德正金属材料有限公司 | Automatic ingot stacking machine with high-temperature detection assembly and operation method thereof |
CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
CN115351247A (en) * | 2022-10-17 | 2022-11-18 | 江苏华茄冶金设备科技有限公司 | Ingot casting machine aluminium ingot drawing of patterns system |
-
2018
- 2018-12-21 CN CN201822158670.2U patent/CN209632078U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111482593A (en) * | 2020-04-27 | 2020-08-04 | 遂昌县鑫鼎特种铸造有限公司 | Casting production line |
CN112719252A (en) * | 2020-12-23 | 2021-04-30 | 连云港德正金属材料有限公司 | Automatic ingot stacking machine with high-temperature detection assembly and operation method thereof |
CN112719252B (en) * | 2020-12-23 | 2021-11-26 | 连云港德正金属材料有限公司 | Automatic ingot stacking machine with high-temperature detection assembly |
CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
CN113560560B (en) * | 2021-08-10 | 2022-12-06 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
CN115351247A (en) * | 2022-10-17 | 2022-11-18 | 江苏华茄冶金设备科技有限公司 | Ingot casting machine aluminium ingot drawing of patterns system |
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