CN209565485U - A kind of foundry's production line - Google Patents

A kind of foundry's production line Download PDF

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Publication number
CN209565485U
CN209565485U CN201821794503.0U CN201821794503U CN209565485U CN 209565485 U CN209565485 U CN 209565485U CN 201821794503 U CN201821794503 U CN 201821794503U CN 209565485 U CN209565485 U CN 209565485U
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China
Prior art keywords
mold box
conveyer belt
fixedly connected
foundry
production line
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CN201821794503.0U
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Chinese (zh)
Inventor
王文斌
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Chongqing Qing Lan Industrial Co Ltd
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Chongqing Qing Lan Industrial Co Ltd
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Abstract

The utility model provides a kind of foundry's production line, including heating component and pour component, the heating component includes smelting furnace, pour head, motor, rotation axis, driving gear, driven gear, heating wire and separation net, iron sand is poured into the inside furnace, iron sand is heated by the heating wire of the inside furnace, iron sand is melted into molten iron, and it described pour head by what the furnace bottom was arranged and pours into molten iron inside the mold box, the problem of so as to avoid needing first transferring iron melt to be poured again, the problem of avoiding molten iron scald staff, the mold is located on the conveyer belt, and it is fixedly connected with the conveyer belt, and the mold box is divided into three layers, by the way that the water injection pipe is injected cold water inside the outermost mold box, make the molten iron rapid shaping inside the mold box, it avoids The problem of molten iron inside the mold box is cooling slowly, wastes the plenty of time.

Description

A kind of foundry's production line
Technical field
The utility model belongs to workpiece casting field more particularly to a kind of foundry's production line.
Background technique
Foundry's production line is the place for casting various complex parts or part, by by iron sand heating and melting at Molten iron, and poured into molten iron in mold by means of transport, mold is opened after molten iron is completely cooling, and Product transport is arrived It polishes in polishing machine, to complete a whole set of process.
Since molten iron is formed after being melted by iron sand, temperature is higher, is easy unrestrained scald work people during transportation Member, and traditional production line needs mold standing a period of time after completing to pour, and it is cooling to wait molten iron, to waste big Measure the time.
Utility model content
The utility model provides a kind of foundry's production line, it is intended to solve due to molten iron to be formed after being melted by iron sand , temperature is higher, be easy unrestrained scald staff during transportation, and traditional production line needed after completing to pour by Mold stands a period of time, waits molten iron cooling, thus the problem of wasting the plenty of time.
The utility model is realized in this way a kind of foundry's production line, including heating component and component is poured, it is described Heating component includes smelting furnace, pours head, motor, rotation axis, driving gear, driven gear, heating wire and separation net, the smelting furnace Overhead is poured positioned at described, and is fixedly connected with the head that pours, the motor is located on the inside of the rotation axis, the motor It is rotatablely connected with the rotation axis, the driving gear is located on the outside of the rotation axis, the driving gear and the rotation axis It being fixedly connected, the driven gear is located at the driving gear bottom, and the driven gear engages connection with the driving gear, The heating wire is located at the inside furnace, and the heating wire is fixedly connected on the smelting furnace, and the separation net is located at described molten Furnace interior, and be fixedly connected with the smelting furnace, the motor and external power supply are electrically connected;The component that pours includes transmission Band, shaft, bracket, mold box, water injection pipe, water inlet pipe, die cover and cooling tube, the conveyer belt are located at the outer of the shaft Surface, and connect with the rotating shaft transmission, the shaft is connect between the bracket, and with the holder pivots, described Wherein one end of shaft is fixedly connected with the rotation axis, and the mold box is located at the conveyer belt outer surface, the mold box It is fixedly connected with the conveyer belt, the water injection pipe is located at the outside of the conveyer belt, and the water injection pipe and the conveyer belt are solid Fixed connection, the water inlet pipe are located at the water filling bottom of the tube, and the water inlet pipe is fixedly connected on the conveyer belt, the die cover It is sheathed on the top of the mold box, the side of the mold box is arranged in the cooling tube, and the cooling tube runs through the mould Have box, and is fixedly connected with the mold box.
Preferably, the furnace top is in semi-closed structure, the inner hollow of the smelting furnace, and the smelting furnace described in Bracket is supported on the top of the conveyer belt.
Preferably, described to pour cylindrical, the head that pours is divided into more piece, sets positioned at headgear is poured described in top It is poured on head being located at described in its bottom, pours described in more piece and be mutually permanently connected between head.
Preferably, wherein one end of the driving gear is rotatablely connected by the rotation axis and the motor, the master The other end of moving gear is fixedly connected with the shaft.
Preferably, wherein one end of the driven gear is fixedly connected with the shaft, the gear teeth of the driven gear with The gear teeth of the driving gear are mutually clamped.
Preferably, the quantity of the heating wire is multiple, and multiple heating wire are helical form, and multiple electric heating The inner surface that silk is surrounded on the smelting furnace is evenly distributed.
Preferably, the quantity of the conveyer belt is two, wherein the conveyer belt for being located at top is equipped with the mold Box is greater than the length of the conveyer belt positioned at top positioned at the length of the conveyer belt of bottom.
Preferably, the mold box is divided into three layers, and the mold box of innermost layer is in a circular table shape, be located in the middle one layer and It is cylindrical positioned at outmost one layer.
Preferably, circular through hole is offered positioned at the both sides of the outermost mold box, the cooling tube passes through the circle Shape through-hole runs through the mold box.
Preferably, the water injection pipe is cylindrical, and the water injection pipe and the water inlet pipe are interconnected, the water injection pipe with The cooling tube is in same level.
Compared with prior art, the utility model has the beneficial effects that by setting is described plus smelting furnace, it is described pour head, Iron sand is poured into the inside furnace by the mold box, the water injection pipe and the cooling tube, passes through the institute of the inside furnace State heating wire to heat iron sand, iron sand be melted into molten iron, and by the furnace bottom be arranged described in pour head for molten iron It pours into inside the mold box, the problem of so as to avoid needing transferring iron melt to be poured again, avoids molten iron scald work The problem of personnel, the mold is located on the conveyer belt, and is fixedly connected with the conveyer belt, and the mold box is divided into three Layer, by the way that cold water to be injected inside the outermost mold box to the water injection pipe, keeps the molten iron inside the mold box fast The problem of rapid-result type, the molten iron avoided inside the mold box is cooling slowly, wastes the plenty of time, when molten iron is cooled and shaped Afterwards, the mold box bottom is driven by transmission rotation, falls the blank inside the mold box by gravity It falls on the conveyer belt of bottom, and is transported away from, to complete production work.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the utility model mold structure diagram;
Fig. 3 is the attachment structure schematic diagram of the utility model;
Fig. 4 is the inside furnace structural schematic diagram of the utility model;
In figure: 1 heating component, 11 smelting furnaces, 12 pour head, 13 motors, 14 rotation axis, 15 driving gears, 16 driven gears, 17 heating wire, 18 separation nets, 2 pour component, 21 conveyer belts, 22 shafts, 23 brackets, 24 mold boxes, 25 water injection pipes, 26 enter water Pipe, 27 die covers, 28 cooling tubes.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model.
In the description of the present invention, it should be understood that term " length ", " width ", "upper", "lower", " preceding ", The orientation or positional relationship of the instructions such as " rear ", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" be based on Orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than instruction or dark Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair The limitation of the utility model.In addition, the meaning of " plurality " is two or more in the description of the present invention, unless Separately there is clearly specific restriction.
Fig. 1-4 is please referred to, the utility model provides a kind of technical solution: a kind of foundry's production line, including heating group Part 1 includes smelting furnace 11, pours first 12, motor 13, rotation axis 14, driving gear 15, driven tooth with component 2, heating component 1 is poured Wheel 16, heating wire 17 and separation net 18, smelting furnace 11, which is located at, pours first 12 top, and is fixedly connected with pouring first 12,13, motor In 14 inside of rotation axis, motor 13 and rotation axis 14 are rotatablely connected, and driving gear 15 is located at 14 outside of rotation axis, driving gear 15 are fixedly connected with rotation axis 14, and driven gear 16 is located at 15 bottom of driving gear, and driven gear 16 is engaged with driving gear 15 Connection, heating wire 17 are located inside smelting furnace 11, and heating wire 17 is fixedly connected on smelting furnace 11, and separation net 18 is located inside smelting furnace 11, And be fixedly connected with smelting furnace 11, motor 13 and external power supply are electrically connected;Pouring component 2 includes conveyer belt 21, shaft 22, bracket 23, mold box 24, water injection pipe 25, water inlet pipe 26, die cover 27 and cooling tube 28, conveyer belt 21 are located at the outer surface of shaft 22, And be sequentially connected with shaft 22, shaft 22 is rotatablely connected between bracket 23, and with bracket 23, wherein one end of shaft 22 It is fixedly connected with rotation axis 14, mold box 24 is located at 21 outer surface of conveyer belt, and mold box 24 is fixedly connected with conveyer belt 21, note Water pipe 25 is located at the outside of conveyer belt 21, and water injection pipe 25 is fixedly connected with conveyer belt 21, and water inlet pipe 26 is located at 25 bottom of water injection pipe, Water inlet pipe 26 is fixedly connected on conveyer belt 21, and die cover 27 is sheathed on the top of mold box 24, and cooling tube 28 is arranged in mold box 24 side, cooling tube 28 runs through mold box 24, and is fixedly connected with mold box 24.
In the present embodiment, heating wire 17 and external power supply are electrically connected, and iron sand is passed through into 11 top of smelting furnace Opening is poured into inside smelting furnace 11, by electric-heating-wire-heating, so that iron sand is melted into molten iron, is equipped with separation net 18 inside smelting furnace 11, uses Stop in by the iron sand for not being melted into molten iron, iron sand is avoided to be mutually mixed with molten iron, the quality for pouring product is influenced, then by motor 13 are electrically connected with external power supply, and the rotation of motor 13 drives the rotation of rotation axis 14 to drive what is be fixedly connected with rotation axis 14 to turn Axis 22 rotates, and shaft 22 is equipped with conveyer belt 21, and conveyer belt 21 and shaft 22 are sequentially connected, are rotated by shaft 22, thus band Dynamic conveyer belt 21 moves right, and mold box 24 is fixedly connected on conveyer belt 21, pours first 12 bottom when grinding tool box 24 is moved to When, conveyer belt 21 stops operating, pour at this time it is first 12 open, to mold box 24 inside pour suitable molten iron, after the completion of pouring, Conveyer belt 21 continues slow movement, drives the grinding tool box 24 for pouring completion to move right, water inlet pipe is provided on the right side of conveyer belt 26, water inlet pipe 26 is connect with outer water tube, clear water is transported to water injection pipe 25 by water injection pipe 26, and by chasing after water pipe for clear water Spray into inside the cooling tube 28 being arranged on the outside of grinding tool box, it is three layers that mold box 24, which divides, 24 outermost layer of mold box and it is intermediate one layer it Between be equipped with gap, cooling tube 28 run through outermost layer mold box 24, cold water is transported to by 24 outermost layer of mold box by cooling tube 28 At intermediate one layer of gap, fast cooling is carried out to the molten iron inside mold box 24, so as to avoid needing to fall into a long wait The problem of molten iron is cooled and shaped, and wastes the plenty of time.
In the present embodiment, iron sand is poured into inside smelting furnace 11 by the opening at 11 top of smelting furnace, and will be in smelting furnace 11 The heating wire 17 and external power supply in portion are electrically connected, and by electric-heating-wire-heating, so that iron sand is melted into molten iron, are equipped with inside smelting furnace 11 Separation net 18 avoids iron sand from being mutually mixed with molten iron, influences the product for pouring product for stopping the iron sand for not being melted into molten iron Matter, then by motor 13 and external power supply electric connection, the rotation of motor 13 drives the rotation of rotation axis 14 to drive and rotation axis 14 shafts 22 being fixedly connected rotate, and shaft 22 is equipped with conveyer belt 21, and conveyer belt 21 and shaft 22 are sequentially connected, and pass through shaft 22 rotations, so that conveyer belt 21 be driven to move right, are fixedly connected with mold box 24 on conveyer belt 21, when grinding tool box 24 is mobile To when pouring first 12 bottom, conveyer belt 21 stops operating, pour at this time it is first 12 open, to mold box 24 inside pour it is suitable Molten iron, after the completion of pouring, conveyer belt 21 continues slow movement, and the grinding tool box 24 for pouring completion is driven to move right, conveyer belt Right side is provided with water inlet pipe 26, and water inlet pipe 26 is connect with outer water tube, and clear water is transported to water injection pipe 25 by water injection pipe 26, and Clear water is sprayed into inside the cooling tube 28 being arranged on the outside of grinding tool box by chasing after water pipe, it is three layers that mold box 24, which divides, and mold box 24 is most Gap is equipped between one layer of outer layer and centre, and cooling tube 28 runs through outermost layer mold box 24, cold water conveyed by cooling tube 28 To at 24 outermost layer of mold box and intermediate one layer of gap, fast cooling is carried out to the molten iron inside mold box 24, to avoid The problem of needing to fall into a long wait molten iron cooling and shaping, wasting the plenty of time is equipped with die cover 27, mold at the top of mold box 24 Lid 27 is set in the top of mold box 24, avoids clear water by die cover 27 and is splashed into inside mold box 24, to the quality of product It impacts, after cooling, mold box 24 is transported to by its bottom by conveyer belt 21, the blank inside mold box 24 It is fallen on the conveyer belt 21 of bottom by gravity, and be transferred to blank specifically by the conveyer belt of bottom 21 Side, to complete the entire production line.
It further, is in that semi-closed structure, the inner hollow of smelting furnace 11, and smelting furnace 11 pass through 23, bracket at the top of smelting furnace 11 Support is at the top of conveyer belt 21.
In the present embodiment, iron sand is melted by molten iron by smelting furnace 11, semiclosed knot will be arranged at the top of smelting furnace 11 The top of conveyer belt 21 is arranged in convenient for pouring into iron sand inside smelting furnace 11 in smelting furnace 11 by structure, convenient for molten iron is cast in mold In box 24.
Further, it pours first 12 cylindrical, pours first 12 and divide for more piece, first 12 be set in positioned at pouring for top Positioned at pouring on first 12 for its bottom, more piece pours to be mutually permanently connected between first 12.
In the present embodiment, setting pours first 12 for exporting the molten iron inside smelting furnace 11, and by pouring first 12 Molten iron is poured into mold box 24, first 12 is poured and divides for more piece, first 12 is set in pouring positioned at its bottom positioned at pouring for top It builds on first 12, it is smaller to make to pour first 12 bottom caliber, and it is unrestrained to avoid molten iron.
Further, wherein one end of driving gear 15 is rotatablely connected by rotation axis 14 and motor 13, driving gear 15 The other end be fixedly connected with shaft 22.
In the present embodiment, wherein one end of driving gear 15 is rotatablely connected by rotation axis 14 and motor 13, actively The other end of gear 15 is fixedly connected with shaft 22, makes the rotation drive wheel rotation of driving tooth 15 of motor 11, to drive and active The shaft 22 that gear 15 is fixedly connected rotates.
Further, driven gear 16 is located at 15 bottom of driving gear, and wherein one end of driven gear 16 and shaft 22 are solid Fixed connection, the gear teeth of the gear teeth and driving gear 15 of driven gear 16 are mutually clamped.
In the present embodiment, driven gear 16 is located at 15 bottom of driving gear, wherein one end of driven gear 16 with turn Axis 22 is fixedly connected, and the gear teeth of the gear teeth and driving gear 15 of driven gear 16 are mutually clamped, and is rotating driving gear 15 The rotation of driven gear 16 is able to drive in journey, to make the counter motion simultaneously of two conveyer belts 21.
Further, the quantity of heating wire 17 is multiple, and multiple heating wire 17 are helical form, and 17 ring of multiple heating wire The inner surface for being around in smelting furnace 11 is evenly distributed.
In the present embodiment, for heating to the iron sand inside smelting furnace 11, heating wire 17 is set setting heating wire 17 It is set to helical form and increases the contact surface of heating wire 17 Yu air, so that the temperature inside smelting furnace 11 be made quickly to increase.
Further, the quantity of conveyer belt 21 is two, wherein the conveyer belt 21 for being located at top is equipped with mold box 24, position It is greater than the length of the conveyer belt 21 positioned at top in the length of the conveyer belt 21 of bottom.
In the present embodiment, the conveyer belt 21 positioned at top is used for carrying mould box 24, for pouring for mold box 24 And cooling, the conveyer belt 21 positioned at top are used to the blank inside mold box 24 blank is transported to corresponding position.
Further, it is three layers that mold box 24, which divides, and the mold box 24 of innermost layer is in a circular table shape, be located in the middle one layer and It is cylindrical in outmost one layer.
In the present embodiment, mold box 24 is divided is three layers, and be located in the middle one layer and be located at outmost one layer It is cylindrical, for internally injecting cold water by water injection pipe 25, accelerate the cooling of 24 inside molten iron of mold box.
Further, circular through hole is offered positioned at the both sides of outermost mold box 24, cooling tube 28 passes through the circle Through-hole runs through mold box 24.
In the present embodiment, clear water by cooling tube 28 inject outermost layer mold box 24 and intermediate one layer of mold box 24 it Between, it is quickly cooled down the molten iron being located inside mold box 24, to save a large amount of time.
Further, water injection pipe 25 is cylindrical, and water injection pipe 25 and water inlet pipe 26 are interconnected, water injection pipe 25 and cooling Pipe 28 is in same level.
In the present embodiment, setting water injection pipe 25 is used for 24 delivered inside clear water of mold box, water injection pipe 25 and enters water Pipe 26 is interconnected, and mirrors water inlet pipe 26 in water injection pipe 25 external cold water, and water injection pipe 25 is in same with cooling tube 28 On horizontal plane, make the enough injection mold boxes 24 rapidly of the water energy inside water injection pipe 25.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (10)

1. a kind of foundry's production line, it is characterised in that: including heating component and pour component, the heating component includes molten Furnace pours head, motor, rotation axis, driving gear, driven gear, heating wire and separation net, and the smelting furnace pours head positioned at described Top, and be fixedly connected with the head that pours, the motor is located on the inside of the rotation axis, and the motor and the rotation axis turn Dynamic connection, the driving gear are located on the outside of the rotation axis, and the driving gear is fixedly connected with the rotation axis, it is described from Moving gear is located at the driving gear bottom, and the driven gear engages connection with the driving gear, and the heating wire is located at The inside furnace, the heating wire are fixedly connected on the smelting furnace, and the separation net is located at the inside furnace, and with it is described Smelting furnace is fixedly connected, and the motor and external power supply are electrically connected;
The component that pours includes conveyer belt, shaft, bracket, mold box, water injection pipe, water inlet pipe, die cover and cooling tube, institute State the outer surface that conveyer belt is located at the shaft, and connect with the rotating shaft transmission, the shaft between the bracket, and It is connect with the holder pivots, wherein one end of the shaft is fixedly connected with the rotation axis, and the mold box is located at described Conveyer belt outer surface, the mold box are fixedly connected with the conveyer belt, and the water injection pipe is located at the outside of the conveyer belt, institute It states water injection pipe to be fixedly connected with the conveyer belt, the water inlet pipe is located at the water filling bottom of the tube, and the water inlet pipe is fixedly connected In the conveyer belt, the die cover is sheathed on the top of the mold box, and the side of the mold box is arranged in the cooling tube Face, the cooling tube runs through the mold box, and is fixedly connected with the mold box.
2. a kind of foundry's production line as described in claim 1, it is characterised in that: the furnace top is in semiclosed knot Structure, the inner hollow of the smelting furnace, and the smelting furnace is supported on the top of the conveyer belt by the bracket.
3. a kind of foundry's production line as described in claim 1, it is characterised in that: it is described pour it is cylindrical, it is described It pours head and is divided into more piece, pour on head positioned at pouring headgear described in top and being provided at described in its bottom, poured described in more piece It builds and is mutually permanently connected between head.
4. a kind of foundry's production line as described in claim 1, it is characterised in that: wherein one end of the driving gear is logical It crosses the rotation axis and the motor is rotatablely connected, the other end of the driving gear is fixedly connected with the shaft.
5. a kind of foundry's production line as described in claim 1, it is characterised in that: wherein one end of the driven gear with The shaft is fixedly connected, and the gear teeth of the driven gear and the gear teeth of the driving gear are mutually clamped.
6. a kind of foundry's production line as described in claim 1, it is characterised in that: the quantity of the heating wire be it is multiple, Multiple heating wire are helical form, and the inner surface that multiple heating wire are surrounded on the smelting furnace is evenly distributed.
7. a kind of foundry's production line as described in claim 1, it is characterised in that: the quantity of the conveyer belt is two, Wherein the conveyer belt positioned at top is equipped with the mold box, is greater than positioned at the length of the conveyer belt of bottom and is located at top The length of the conveyer belt in portion.
8. a kind of foundry's production line as described in claim 1, it is characterised in that: the mold box is divided into three layers, most interior Layer the mold box it is in a circular table shape, be located in the middle one layer and be located at outmost one layer it is cylindrical.
9. a kind of foundry's production line as claimed in claim 8, it is characterised in that: positioned at the outermost mold box Both sides offer circular through hole, and the cooling tube runs through the mold box by the circular through hole.
10. a kind of foundry's production line as claimed in claim 8, it is characterised in that: the water injection pipe is cylindrical, described Water injection pipe and the water inlet pipe are interconnected, and the water injection pipe and the cooling tube are in same level.
CN201821794503.0U 2018-11-01 2018-11-01 A kind of foundry's production line Active CN209565485U (en)

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CN201821794503.0U CN209565485U (en) 2018-11-01 2018-11-01 A kind of foundry's production line

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Application Number Priority Date Filing Date Title
CN201821794503.0U CN209565485U (en) 2018-11-01 2018-11-01 A kind of foundry's production line

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157254A (en) * 2020-09-25 2021-01-01 三明学院 High-efficiency energy-saving annealing-free cold heading steel device
CN112355303A (en) * 2020-11-10 2021-02-12 苏州金辂房车有限公司 Car as a house automobile body solidification technology and curing equipment thereof
CN114769569A (en) * 2022-01-22 2022-07-22 吴成军 High-precision automatic manufacturing equipment for brake hub and manufacturing process thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157254A (en) * 2020-09-25 2021-01-01 三明学院 High-efficiency energy-saving annealing-free cold heading steel device
CN112157254B (en) * 2020-09-25 2022-02-01 三明学院 High-efficiency energy-saving annealing-free cold heading steel device
CN112355303A (en) * 2020-11-10 2021-02-12 苏州金辂房车有限公司 Car as a house automobile body solidification technology and curing equipment thereof
CN114769569A (en) * 2022-01-22 2022-07-22 吴成军 High-precision automatic manufacturing equipment for brake hub and manufacturing process thereof
CN114769569B (en) * 2022-01-22 2024-02-02 西峡县众德汽车部件有限公司 High-precision automatic manufacturing equipment and manufacturing process for brake hub

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