CN104493148A - Full-automatic pouring casting machine - Google Patents
Full-automatic pouring casting machine Download PDFInfo
- Publication number
- CN104493148A CN104493148A CN201410723621.2A CN201410723621A CN104493148A CN 104493148 A CN104493148 A CN 104493148A CN 201410723621 A CN201410723621 A CN 201410723621A CN 104493148 A CN104493148 A CN 104493148A
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- Prior art keywords
- wheel
- fixedly mounted
- fine setting
- base
- platform
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jib Cranes (AREA)
Abstract
The utility model relates to a full-automatic pouring casting machine. A fine-tuning mobile platform is connected with a fine-tuning propulsion motor through a propulsion screw, and two turbine discs are fixedly mounted above the fine-tuning mobile platform. One side of each turbine disc is connected with a turbine rotation motor, and a lifting screw rod is movably mounted at the center of each turbine disc. A lifting platform is fixedly mounted above the lifting screw rod, and a storage bag rotation motor is fixedly mounted on the lifting platform. The outer part of the storage bag rotation motor is sleeved with a storage bag rotation bearing sleeve, and a storage bag hoisting arm is fixedly mounted above the storage bag rotation bearing sleeve. A hoisting connecting rod is connected above the storage bag hoisting arm, and a hoisting ring is arranged above the hoisting connecting rod. A lifting position inducing device is fixedly mounted under one side of the lifting platform, and a horizontal displacement inducing device is fixedly mounted on a base. The full-automatic pouring casting machine realizes flexible adjustment and is accurate in positioning, convenient and fast to use and high in degree of mechanization and automation.
Description
Technical field
The present invention relates to mechanical field, be specifically related to one and automatically build casting machine.
Background technology
Casting is a kind of metal fever processing technology that the mankind grasp relatively early, the history of existing about 6000.China has entered the heyday of bronze casting between B.C. 1700 to first 1000, and technique has reached quite high level.Casting is cast to by liquid metals in the casting cavity that adapts with part shape, after its cooled and solidified, to obtain the method for part or blank.Mostly be by casting material matter and be solid-state originally but be heated to liquid metal, example: copper, iron, aluminium, tin, lead etc.And the material of mold can be sand, metal even ceramic.In response to different requirement, the method for use also can be different.Casting refers to dissolve solid metallic for liquid state pours the casting mold of given shape into, treats the processing mode of its solidification forming.Had by ingot metal: copper, iron, aluminium, tin, lead etc., the material of common casting mold is roughing sand, clay, waterglass, resin and other auxiliary material.
There is certain defect in use in traditional Casting Equipment, concrete manifestation is as follows: first, traditional Casting Equipment mechanization degree is not high, automaticity is not high, rely on traditional equipment to build efficiency low, work and operational efficiency not high, the time of building is long, equipment moving is inconvenient, the mobile change difficulty that casting equipment and waiting is built between casting cavity; Secondly, traditional Casting Equipment location is inaccurate, well can not locate building between tank body and cavity to be built accurately, causing the waste of cast liquid when building; Again, traditional Casting Equipment is that own activity is subject to the present of structural design building liquid, can not be movable flexibly, and transverse direction, longitudinal direction, vertical direction move dumb, can not meet the demand of extensive foundry production line; In addition; conventional foundry apparatus is reserved insufficient to the control position of operating personnel and locus; operating personnel close-ups can not cast the unloading situation of pouring into a mould liquid when building; easily cause maloperation; and traditional Casting Equipment is short of the safeguard protection of operating personnel; easy generation security incident, two people operate time-consuming, and labour intensity is large.
Therefore, produce a kind of structure simply, easy to operate, stable, automaticity is high, safe and efficient, work and operational efficiency high, flexibly and easily, the coefficient of stability is high, save human resources, accurate positioning, energy-conserving and environment-protective automatically build casting machine, there are wide market prospects.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of structure simple, easy to operate, stable, automaticity is high, safe and efficient, work and operational efficiency high, saving human resources, flexibly and easily, the coefficient of stability is high, accurate positioning, energy-conserving and environment-protective automatically build casting machine.
Technical scheme of the present invention is achieved in that one automatically builds casting machine, comprise base, be arranged on the controller on base and control cabinet, be arranged on the wheel below base, the casting and pouring liquid be arranged on above base stores bag, fine setting mobile platform is movably installed with above described base, fine setting mobile platform is connected with fine setting propulsion electric machine by augering screw, two turbine disks are installed with above fine setting mobile platform, be connected by swivel link between two turbine disks, turbine electric rotating machine is connected with in the side of the turbine disk, the center of the turbine disk is movably installed with elevating screws bar, the top of elevating screws bar is installed with hoistable platform, hoistable platform is installed with and stores bag electric rotating machine, store bag electric rotating machine to be connected with reductor, the output of reductor is connected with storage bag rotating shaft and connects, the outer cover storing bag rotating shaft is equipped with and stores bag rotating shaft bearing sleeve, the top storing bag rotating shaft bearing sleeve is installed with storage and packages arm, store the top packaging arm and be connected with lifting connecting rod, the top of lifting connecting rod is provided with hoisting ring, one side-lower of described hoistable platform is installed with lifting position induction installation, described base is installed with horizontal displacement induction installation.
Described lifting position induction installation comprises the position elevating lever being fixedly mounted on hoistable platform one side-lower, the base of wherein position elevating lever side is installed with vertical rod, vertical rod is longitudinally provided with at least two infra-red sensor switch, infra-red sensor switch is connected with control cabinet by wire, vertical rod and position elevating lever arranged in parallel.
Described horizontal displacement induction installation comprises cross spacing switch and longitudinal spacing switch, wherein cross spacing switch is two, two cross spacing switches are fixedly mounted on the both sides of base, described longitudinal spacing switch is two, and two longitudinal spacing switches are fixedly mounted on the fine setting mobile platform both sides above base.
The output of described storage bag electric rotating machine is provided with pinion, pinion engages each other with gear wheel and is connected, the center of gear wheel is provided with and is connected with, and this connecting axle and reductor are interconnected, and the center line of gear wheel and the center line of storage bag rotating shaft are on same straight line.
The top movable that described casting and pouring liquid stores bag is provided with rotary limited sheet, and rotary limited sheet and storage package the mutual clamping of arm.
Described fine setting propulsion electric machine is fixedly mounted in fine setting propulsion electric machine housing, and fine setting propulsion electric machine housing is fixedly mounted on the side of base.
Be provided with fine setting mobile platform road wheel below described fine setting mobile platform, fine setting mobile platform road wheel is movably arranged on the top of base.
Described wheel is installed with wheel connecting rod, the center of wheel connecting rod is installed with wheel link gear, and the top of wheel link gear is connected with wheel and advances driving wheel, and wheel driving wheel and wheel motor of advancing of advancing is fixedly connected with.
Be installed with the manned platform of warehouse structure above described base, manned platform is fixedly connected with base by manned platform bracing frame, and controller and control cabinet are all fixedly mounted on the side of manned platform.
Described turbine electric rotating machine is fixedly mounted on turbine rotating motor support platform, and turbine rotating motor support platform is fixedly mounted on fine setting mobile platform.
The present invention has following good effect: the present invention in use, by self unique reasonably design, realization is built casting machine full-automation and is built, not only achieve the transverse shifting of building casting machine, vertically move, and making to build casting machine can lift work, the multi-faceted casting and pouring liquid adjusting top flexibly stores bag, casting and pouring liquid is made to store the station state of wrapping and reaching anticipation, achieve casting and pouring liquid storage bag when building casting manipulations to locate with cavity water injection hole to be built accurately, topple over when pouring into a mould liquid accurate, save and build liquid, achieve energy-conserving and environment-protective, structure of the present invention is simple simultaneously, easy to operate, all processes is realized by mechanical force transmission, and mechanization degree is high, and automaticity is high, achieve and automatically topple over operation, greatly improve work and operational efficiency, save human resources, one man operation can realize, even can a people be controlled multiplely to build operation by radio transmission apparatus, high in technological content, in addition, the design of this product manned platform is unique, is warehouse structure, workmen may stand in the manned platform inside processing of section structure, from the high risk infringement of high temperature, the safeguard measure of workmen can be enhanced, improve safety coefficient when equipment runs.
Accompanying drawing explanation
Fig. 1 is one of structural representation of the present invention.
Fig. 2 is structural representation two of the present invention.
Fig. 3 is the side structure schematic diagram of Fig. 1 of the present invention.
Fig. 4 is running status structural representation of the present invention.
Fig. 5 is that wheel of the present invention is advanced mounting position of motor structural representation.
Detailed description of the invention
As Fig. 1, 2, 3, 4, shown in 5, one automatically builds casting machine, comprise base 1, be arranged on the controller 7 on base 1 and control cabinet 8, be arranged on the wheel 2 below base 1, the casting and pouring liquid be arranged on above base 1 stores bag 21, fine setting mobile platform 9 is movably installed with above described base 1, fine setting mobile platform 9 is connected with fine setting propulsion electric machine 5 by augering screw 30, two turbine disks 12 are installed with above fine setting mobile platform 9, be connected by swivel link 25 between two turbine disks 12, turbine electric rotating machine 13 is connected with in the side of the turbine disk 12, the center of the turbine disk 12 is movably installed with elevating screws bar 14, the top of elevating screws bar 14 is installed with hoistable platform 28, hoistable platform 28 is installed with and stores bag electric rotating machine 18, store bag electric rotating machine 18 to be connected with reductor 17, the output of reductor 17 is connected with storage bag rotating shaft 22 and connects, the outer cover storing bag rotating shaft 22 is equipped with and stores bag rotating shaft bearing sleeve 15, the top storing bag rotating shaft bearing sleeve 15 is installed with storage and packages arm 16, store the top packaging arm 16 and be connected with lifting connecting rod 23, the top of lifting connecting rod 23 is provided with hoisting ring 24, one side-lower of described hoistable platform 28 is installed with lifting position induction installation, described base 1 is installed with horizontal displacement induction installation.
Described lifting position induction installation comprises the position elevating lever 29 being fixedly mounted on hoistable platform 28 1 side-lower, the base 1 of wherein position elevating lever 29 side is installed with vertical rod 10, vertical rod 10 is longitudinally provided with at least two infra-red sensor switch 11, infra-red sensor switch 11 is connected with control cabinet 8 by wire, and vertical rod 10 is arranged in parallel with position elevating lever 29.Described horizontal displacement induction installation comprises cross spacing switch 3 and longitudinal spacing switch 32, wherein cross spacing switch 3 is two, two cross spacing switches 3 are fixedly mounted on the both sides of base 1, described longitudinal spacing switch 32 is two, and two longitudinal spacing switches 32 are fixedly mounted on fine setting mobile platform 9 both sides above base 1.The output of described storage bag electric rotating machine 18 is provided with pinion 20, pinion 20 engages each other with gear wheel 19 and is connected, the center of gear wheel 19 is provided with and is connected with, this connecting axle and reductor 17 are interconnected, and the center line of gear wheel 19 and the center line of storage bag rotating shaft 22 are on same straight line.The top movable that described casting and pouring liquid stores bag 21 is provided with rotary limited sheet 40, and rotary limited sheet 40 and storage package arm 16 clamping mutually.Described fine setting propulsion electric machine 5 is fixedly mounted in fine setting propulsion electric machine housing 4, and fine setting propulsion electric machine housing 4 is fixedly mounted on the side of base 1.Be provided with fine setting mobile platform road wheel 31 below described fine setting mobile platform 9, fine setting mobile platform road wheel 31 is movably arranged on the top of base 1.Described wheel 2 is installed with wheel connecting rod 41, the center of wheel connecting rod 41 is installed with wheel link gear 33, the top of wheel link gear 33 is connected with wheel and advances driving wheel 34, and wheel driving wheel 34 and wheel motor 35 of advancing of advancing is fixedly connected with.Be installed with the manned platform 6 of warehouse structure above described base 1, manned platform 6 is fixedly connected with base 1 by manned platform bracing frame 27, and controller 7 and control cabinet 8 are all fixedly mounted on the side of manned platform 6.Described turbine electric rotating machine 13 is fixedly mounted on turbine rotating motor support platform 26, and turbine rotating motor support platform 26 is fixedly mounted on fine setting mobile platform 9.
The present invention is when concrete operations, first the installation security performance of each components and parts is detected, ensure that product conducting wire connects correct, equipment and external power supply are connected, on whole flow production line, equipment relies on wheel 2 to strive on the track laterally laid and produces operation, during operation, be subject to the position-limiting action of cross spacing switch 3, can automatically stop mobile after product moves to desired location.Now, equipment marches to pre-casting position, and location stops.Then realizing opening operation to the operation of fine setting propulsion electric machine 5 by controlling controller 7 afterwards, making fine setting propulsion electric machine 5 advance fine setting mobile platform 9 to do the translational motion with race orthogonal, making fine setting mobile platform 9 near the parts to be built of track side surfaces.After the operation of fine setting mobile platform 9 puts in place, realize opening the operation of turbine electric rotating machine 13 by controlling controller 7, turbine electric rotating machine 13 drives elevating screws bar to rotate, realize the lift work of elevating screws bar 14, make the casting and pouring liquid on top store bag 21 and run to suitable position, corresponding with cavity mouth position to be built neat.Now, open and store bag electric rotating machine 18, drive casting and pouring liquid to store bag 21 and implement rotary motion, the casting and pouring liquid liquid stored in bag 21 is taken advantage of a situation to flow into and is built in cavity mouth, realizes location accurately and builds casting manipulations.
Present invention achieves horizontal, the longitudinal direction of product and move both vertically, achieving the flexible adjustment operation of product, accurate positioning, convenient to use, machinery and automaticity high, there is good Social and economic benef@.
Claims (10)
1. automatically build casting machine for one kind, comprise base (1), be arranged on the controller (7) on base (1) and control cabinet (8), be arranged on the wheel (2) of base (1) below, the casting and pouring liquid being arranged on base (1) top stores bag (21), it is characterized in that: described base (1) top is movably installed with fine setting mobile platform (9), fine setting mobile platform (9) is connected with fine setting propulsion electric machine (5) by augering screw (30), two turbine disks (12) are installed with in the top of fine setting mobile platform (9), be connected by swivel link (25) between two turbine disks (12), turbine electric rotating machine (13) is connected with in the side of the turbine disk (12), the center of the turbine disk (12) is movably installed with elevating screws bar (14), the top of elevating screws bar (14) is installed with hoistable platform (28), hoistable platform (28) is installed with and stores bag electric rotating machine (18), store bag electric rotating machine (18) to be connected with reductor (17), the output of reductor (17) is connected with storage bag rotating shaft (22) and connects, the outer cover storing bag rotating shaft (22) is equipped with and stores bag rotating shaft bearing sleeve (15), the top storing bag rotating shaft bearing sleeve (15) is installed with storage and packages arm (16), the top that storage packages arm (16) is connected with lifting connecting rod (23), the top of lifting connecting rod (23) is provided with hoisting ring (24), one side-lower of described hoistable platform (28) is installed with lifting position induction installation, described base (1) is installed with horizontal displacement induction installation.
2. according to claim 1ly automatically build casting machine, it is characterized in that: described lifting position induction installation comprises the position elevating lever (29) being fixedly mounted on hoistable platform (28) side-lower, the base (1) of wherein position elevating lever (29) side is installed with vertical rod (10), vertical rod (10) is upper is longitudinally provided with at least two infra-red sensor switch (11), infra-red sensor switch (11) is connected with control cabinet (8) by wire, and vertical rod (10) is arranged in parallel with position elevating lever (29).
3. according to claim 1ly automatically build casting machine, it is characterized in that: described horizontal displacement induction installation comprises cross spacing switch (3) and longitudinal spacing switch (32), wherein cross spacing switch (3) is two, two cross spacing switches (3) are fixedly mounted on the both sides of base (1), described longitudinal spacing switch (32) is two, and two longitudinal spacing switches (32) are fixedly mounted on fine setting mobile platform (9) both sides of base (1) top.
4. according to claim 1ly automatically build casting machine, it is characterized in that: the output of described storage bag electric rotating machine (18) is provided with pinion (20), pinion (20) engages each other with gear wheel (19) and is connected, the center of gear wheel (19) is provided with and is connected with, this connecting axle and reductor (17) are interconnected, and the center line of gear wheel (19) and the center line of storage bag rotating shaft (22) are on same straight line.
5. according to claim 1ly automatically build casting machine, it is characterized in that: the top movable that described casting and pouring liquid stores bag (21) is provided with rotary limited sheet (40), rotary limited sheet (40) and storage package arm (16) clamping mutually.
6. according to claim 1ly automatically build casting machine, it is characterized in that: described fine setting propulsion electric machine (5) is fixedly mounted in fine setting propulsion electric machine housing (4), and fine setting propulsion electric machine housing (4) is fixedly mounted on the side of base (1).
7. according to claim 1ly automatically build casting machine, it is characterized in that: described fine setting mobile platform (9) below is provided with fine setting mobile platform road wheel (31), and fine setting mobile platform road wheel (31) is movably arranged on the top of base (1).
8. according to claim 1ly automatically build casting machine, it is characterized in that: described wheel (2) is installed with wheel connecting rod (41), the center of wheel connecting rod (41) is installed with wheel link gear (33), the top of wheel link gear (33) is connected with wheel and advances driving wheel (34), and wheel driving wheel (34) and wheel motor (35) of advancing of advancing is fixedly connected with.
9. according to claim 1ly automatically build casting machine, it is characterized in that: described base (1) top is installed with the manned platform (6) of warehouse structure, manned platform (6) is fixedly connected with base (1) by manned platform bracing frame (27), and controller (7) and control cabinet (8) are all fixedly mounted on the side of manned platform (6).
10. according to claim 1ly automatically build casting machine, it is characterized in that: described turbine electric rotating machine (13) is fixedly mounted on turbine rotating motor support platform (26), turbine rotating motor support platform (26) is fixedly mounted in fine setting mobile platform (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410723621.2A CN104493148A (en) | 2014-12-04 | 2014-12-04 | Full-automatic pouring casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410723621.2A CN104493148A (en) | 2014-12-04 | 2014-12-04 | Full-automatic pouring casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104493148A true CN104493148A (en) | 2015-04-08 |
Family
ID=52934648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410723621.2A Pending CN104493148A (en) | 2014-12-04 | 2014-12-04 | Full-automatic pouring casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104493148A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520436A (en) * | 2017-10-11 | 2017-12-29 | 宁国市华丰耐磨材料有限公司 | Digital intelligent casting system |
| CN108705074A (en) * | 2018-05-31 | 2018-10-26 | 青海盐湖工业股份有限公司 | One kind is two-mand ladle transfer device |
| CN110039037A (en) * | 2019-05-17 | 2019-07-23 | 宁波图冠精密模具有限公司 | Cylinder cover of engine die casting casting device and its application method |
| CN110523963A (en) * | 2019-09-24 | 2019-12-03 | 营口三兴建业彩钢设备制造有限公司 | Electronic aluminium packet out |
| CN111822687A (en) * | 2020-06-29 | 2020-10-27 | 张同玺 | Aluminum water bag |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107520436A (en) * | 2017-10-11 | 2017-12-29 | 宁国市华丰耐磨材料有限公司 | Digital intelligent casting system |
| CN108705074A (en) * | 2018-05-31 | 2018-10-26 | 青海盐湖工业股份有限公司 | One kind is two-mand ladle transfer device |
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| CN110039037A (en) * | 2019-05-17 | 2019-07-23 | 宁波图冠精密模具有限公司 | Cylinder cover of engine die casting casting device and its application method |
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| CN110523963A (en) * | 2019-09-24 | 2019-12-03 | 营口三兴建业彩钢设备制造有限公司 | Electronic aluminium packet out |
| CN111822687A (en) * | 2020-06-29 | 2020-10-27 | 张同玺 | Aluminum water bag |
| CN111822687B (en) * | 2020-06-29 | 2021-12-10 | 惠民县久盛铝业有限公司 | Aluminum water bag |
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Application publication date: 20150408 |
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