CN110976840A - A kind of automatic slag removal device for continuous casting unit aluminum slag - Google Patents
A kind of automatic slag removal device for continuous casting unit aluminum slag Download PDFInfo
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- CN110976840A CN110976840A CN201910851611.XA CN201910851611A CN110976840A CN 110976840 A CN110976840 A CN 110976840A CN 201910851611 A CN201910851611 A CN 201910851611A CN 110976840 A CN110976840 A CN 110976840A
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- slag
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
本发明涉及铸造机打渣装置技术领域，且公开了一种连续铸造机组铝渣全自动打渣装置。该连续铸造机组铝渣全自动打渣装置，包括升降电机、旋转电机、底座、立传动柱、水平传动、升降传动柱、水平滑动机构、打渣铲，所述底座的顶部右侧固定安装有旋转电机，所述底座的顶部左侧活动安装有立传动柱。该连续铸造机组铝渣全自动打渣装置，受铸造铝水高温及烟气等影响，原铸造期间打渣工作需安排两人轮番作业，打渣过程伴随整个铸造过程，本装置投入使用后完全可实现自动打渣作业减轻职工劳动强度、提高作业效率、作业质量同时减少职业病发生、实现减员增效的目的,若铸造2条生产线满负荷生产情况下年可节约人工费用支出约50万元。
The invention relates to the technical field of slag removal devices for casting machines, and discloses an automatic slag removal device for aluminum slag of a continuous casting unit. The aluminum slag automatic slag removal device of the continuous casting unit includes a lifting motor, a rotating motor, a base, a vertical transmission column, a horizontal transmission, a lifting transmission column, a horizontal sliding mechanism, and a slag shovel. The top right side of the base is fixedly installed with a The rotating motor is movably installed with a vertical transmission column on the top left side of the base. The automatic slag removal device of the continuous casting unit is affected by the high temperature of the molten aluminum and the flue gas. During the original casting, two people should be arranged for the slag removal work. The slag removal process accompanies the entire casting process. It can realize the purpose of reducing the labor intensity of workers, improving work efficiency and work quality while reducing the occurrence of occupational diseases, and realizing the purpose of reducing staff and increasing efficiency. If two casting lines are in full production, the annual labor cost can be saved by about 500,000 yuan.
Description
Technical Field
The invention relates to the technical field of a slag removing device of a casting machine, in particular to a full-automatic slag removing device for aluminum slag of a continuous casting unit.
Background
And in the casting process of the 20Kg cast ingot, the aluminum slag on the surface of the casting mold needs to be subjected to slag removal according to the process requirements, and the original operation process is that workers sit or stand in front of the casting mold and remove the aluminum slag in the casting mold one by one through a small shovel. The slagging operation runs through the whole casting process, slagging requires personnel to sit or stand before the casting mould all the time and operate high-temperature molten aluminum (about 700 ℃) to bake workers, smoke generated in the casting process causes damage to the bodies of the workers, and the working environment is poor and the labor intensity is high. Because of factors such as worker skill level influence the quality of beating the sediment and be difficult to guarantee, there is great potential safety hazard in the manual sediment of beating of worker simultaneously, easily causes incident such as scald.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a full-automatic slag removing device for aluminum slag of a continuous casting unit, which has the advantages of replacing manual labor with mechanical operation, reducing the labor intensity of workers, improving the operation efficiency, improving the operation quality and the like while ensuring the operation quality, and solves the problems that the smoke generated in the casting process damages the bodies of the workers, the working environment is poor, the labor intensity is high, the slag removing quality is difficult to ensure due to the influence of factors such as the skill level of the workers, and the like, and meanwhile, the manual slag removing of the workers has great potential safety hazards and is easy to cause safety accidents such as scalding.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a full-automatic sediment device of beating of continuous casting unit aluminium sediment, includes elevator motor, rotating electrical machines, base, found transmission post, horizontal drive, lift transmission post, horizontal sliding mechanism, beats the sediment shovel, the top right side fixed mounting of base has the rotating electrical machines, the top left side movable mounting of base has found the transmission post, the top swing joint who found the transmission post has horizontal drive, horizontal drive's right side fixed mounting has elevator motor, horizontal drive's left side bottom swing joint has the lift transmission post, horizontal sliding mechanism is installed to the bottom of lift transmission post, horizontal sliding mechanism's bottom movable mounting beats the sediment shovel.
Furthermore, the base is fixedly arranged on a side supporting seat of the casting machine, a driven wheel is movably arranged in the base, and the vertical transmission column penetrates through the base and is movably connected with the driven wheel.
Furthermore, the lifting motor is movably connected with a horizontal transmission through a lifting mechanism, and the lifting motor is fixedly installed on the supporting column.
Furthermore, the residue beating shovels are symmetrically arranged on two sides of the bottom of the horizontal sliding mechanism and movably connected to sliding blocks on two sides of the horizontal sliding mechanism.
Further, rotating electrical machines fixed mounting is at the top of base, and rotating electrical machines's output runs through the base and swing joint has the action wheel, and action wheel left side swing joint has from the driving wheel.
Furthermore, the bottom of the left end of the horizontal mechanism is movably connected with a horizontal sliding mechanism through a lifting transmission column, and a cross beam is sleeved outside the horizontal mechanism.
Furthermore, the horizontal sliding mechanism is controlled by a pneumatic control valve to realize the opening and closing of the residue beating shovel in the horizontal direction.
The invention has the beneficial effects that:
1. this full-automatic sediment device of beating of continuous casting unit aluminium sediment receives influences such as casting molten aluminum high temperature and flue gas, and the work of beating the sediment needs to arrange two people's rotation operation during former casting, and the process of beating the sediment is followed whole casting process, and this device can realize the automatic operation of beating the sediment after coming into use completely and alleviate staff intensity of labour, improve the operating efficiency, operation quality reduces occupational disease simultaneously, realizes the purpose that the reduction of staff increased effect. If 2 production lines are cast, the labor cost can be saved by about 50 ten thousand yuan each year under the condition of full load production.
2. This full-automatic sediment device of beating of continuous casting unit aluminium sediment replaces the human labor through mechanical operation, reduces worker intensity of labour, improvement operating efficiency, improvement operating quality when guaranteeing operating quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic view of the structure of the present invention.
Description of reference numerals: 1-lifting motor, 2-rotating motor, 3-base, 4-vertical transmission column, 5-horizontal transmission, 6-lifting transmission column, 7-horizontal sliding mechanism and 8-residue removing shovel.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, a full-automatic aluminum slag removing device of a continuous casting machine set comprises a lifting motor 1, a rotating motor 2, a base 3, a vertical transmission column 4, a horizontal transmission 5, a lifting transmission column 6, a horizontal sliding mechanism 7 and a slag removing shovel 8, wherein the rotating motor 2 is fixedly arranged on the right side of the top of the base 3, the rotating motor 2 is fixedly arranged on the top of the base 3, the output end of the rotating motor 2 penetrates through the base 3 and is movably connected with a driving wheel, the left side of the driving wheel is movably connected with a driven wheel, the base 3 is fixedly arranged on a side support seat of a casting machine, the driven wheel is movably arranged in the base 3, the vertical transmission column 4 penetrates through the base 3 and is movably connected with the driven wheel, the vertical transmission column 4 is movably arranged on the left side of the top of the base 3, the horizontal transmission 5 is movably connected at the top, the lifting motor 1 is movably connected with a horizontal transmission 5 through a lifting mechanism, the bottom of the left end of the horizontal mechanism 5 is movably connected with a horizontal sliding mechanism 7 through a lifting transmission column 6, a cross beam is sleeved outside the horizontal mechanism 5, the lifting motor 1 is fixedly installed on a support column, the bottom of the left side of the horizontal transmission 5 is movably connected with the lifting transmission column 6, the horizontal sliding mechanism 7 is installed at the bottom of the lifting transmission column 6, a residue beating shovel 8 is movably installed at the bottom of the horizontal sliding mechanism 7, the residue beating shovel 8 is symmetrically installed on two sides of the bottom of the horizontal sliding mechanism 7, the residue beating shovel 8 is movably connected on two side sliding blocks of the horizontal sliding mechanism 7, a casting mold horizontally moves from a casting disc end to a stacking end along a production line according to a set speed in the casting process of the ingot casting machine, the residue beating shovel of the residue beating machine is in-position right above the casting mold, the residue beating machine is, The forward and reverse rotation and the rotation speed are adjusted, the rotation and the lifting of the slag removing machine are realized through the vertical transmission column 4, the horizontal transmission column 5 and the lifting transmission column 6, and the opening and closing of the slag removing shovel 8 are controlled through the horizontal sliding mechanism 7, so that the automatic slag removing process is realized. The whole slag removing process is designed to be controlled by a frequency converter and a PLC (programmable logic controller) in order to improve the automation level and control the adjustability, and the lifting, the rotation, the slag removing, the resetting and the like of the slag removing machine are controlled by the frequency converter and the PLC.
When the device is used, 1) firstly, the lifting motor 1 is started to carry out positive transmission, the residue beating machine is driven to descend to a preset position through the horizontal transmission 5 and the lifting transmission column 6, and the motor stops rotating. At the moment, the central line of the slag removing shovel is coincided with the central line of the casting mould, and the bottom of the slag removing shovel is submerged in the casting mould for about 3MM of molten aluminum.
2) The rotating motor 2 is started to transmit positively, the slag extractor is driven to rotate positively through the vertical transmission column 4, the rotating direction is the same as the moving direction of the casting mold, and the horizontal moving speed of the slag extractor is set to be synchronous with the moving speed of the casting mold; the rotating motor 2 drives the residue removing shovel 8 to move in opposite directions through a horizontal sliding mechanism 7 (pneumatic control) at the same time of forward transmission until the residue removing shovel 8 is closed.
3) And starting the lifting motor 1 for reverse transmission, and stopping the motor after the slag extractor is driven to descend to the original position through the horizontal transmission 5 and the lifting transmission column 6.
4) And the rotating motor 2 stops after the residue beating machine rotates 90 degrees from the original position.
5) When the rotating motor 2 stops, the horizontal sliding mechanism 7 reversely acts, the residue beating shovel 8 is opened to the original position, and the aluminum residue naturally drops to the designated residue receiving box under the action of gravity.
6) And the slag shoveling 8 is opened to the original position and the rotating motor 2 is started to reversely transmit, the original position of the slag beating machine reversely rotated is driven by the vertical transmission column 4, and the rotating motor 2 stops running.
7) And repeating the actions 1-6 to continuously and automatically remove the slag by the slag removing machine.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The utility model provides a full-automatic sediment device of beating of continuous casting unit aluminium sediment, includes elevator motor (1), rotating electrical machines (2), base (3), found transmission post (4), horizontal drive (5), lift transmission post (6), horizontal sliding mechanism (7), beat sediment shovel (8), its characterized in that: the top right side fixed mounting of base (3) has rotating electrical machines (2), the top left side movable mounting of base (3) has upright transmission post (4), the top swing joint of upright transmission post (4) has horizontal drive (5), the right side fixed mounting of horizontal drive (5) has elevator motor (1), the left side bottom swing joint of horizontal drive (5) has lift transmission post (6), horizontal sliding mechanism (7) are installed to the bottom of lift transmission post (6), the bottom movable mounting of horizontal sliding mechanism (7) has and beats sediment shovel (8).
2. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: the base (3) is fixedly arranged on a side supporting seat of the casting machine, a driven wheel is movably arranged in the base (3), and the vertical transmission column (4) penetrates through the base (3) and is movably connected with the driven wheel.
3. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: lifting motor (1) is connected with horizontal drive (5) through elevating system swing joint, and lifting motor (1) fixed mounting is on the support column.
4. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: the residue beating shovels (8) are symmetrically arranged on two sides of the bottom of the horizontal sliding mechanism (7), and the residue beating shovels (8) are movably connected to sliding blocks on two sides of the horizontal sliding mechanism (7).
5. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: the rotating motor (2) is fixedly installed at the top of the base (3), the output end of the rotating motor (2) penetrates through the base (3) and is movably connected with a driving wheel, and the left side of the driving wheel is movably connected with a driven wheel.
6. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: the bottom of the left end of the horizontal mechanism (5) is movably connected with a horizontal sliding mechanism (7) through a lifting transmission column (6), and a cross beam is sleeved outside the horizontal mechanism (5).
7. The full-automatic slag striking device for the aluminum slag of the continuous casting unit according to claim 1, is characterized in that: the horizontal sliding mechanism (7) is controlled by a pneumatic control valve to realize the opening and closing of the residue beating shovel (8) in the horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910851611.XA CN110976840A (en) | 2019-09-10 | 2019-09-10 | A kind of automatic slag removal device for continuous casting unit aluminum slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910851611.XA CN110976840A (en) | 2019-09-10 | 2019-09-10 | A kind of automatic slag removal device for continuous casting unit aluminum slag |
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| CN110976840A true CN110976840A (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910851611.XA Pending CN110976840A (en) | 2019-09-10 | 2019-09-10 | A kind of automatic slag removal device for continuous casting unit aluminum slag |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112024867A (en) * | 2020-09-11 | 2020-12-04 | 上海禾波实业有限公司 | Slagging-off device for aluminum ingot production |
| CN112222395A (en) * | 2020-11-06 | 2021-01-15 | 青州晨泰机械设备科技有限公司 | An all-round lift-type metal smelting intelligent slag fishing robot |
| CN113061747A (en) * | 2021-03-16 | 2021-07-02 | 兰溪市博远金属有限公司 | Process for reducing dross on surface of smelted aluminum ingot |
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| CN207325931U (en) * | 2017-09-13 | 2018-05-08 | 青海高原有色金属研发有限公司 | One kind two-man ladle skimmer device and electrolysis aluminium melt purifying system |
| CN209240020U (en) * | 2019-01-04 | 2019-08-13 | 广州市双稳自动化控制设备有限公司 | A kind of gantry-type mechanical arm |
| CN211614308U (en) * | 2019-09-10 | 2020-10-02 | 山东南山铝业股份有限公司 | Full-automatic slag removing device for aluminum slag of continuous casting unit |
| CN213499276U (en) * | 2020-08-21 | 2021-06-22 | 徐州盛和铝业有限公司 | Molten metal slag removing manipulator |
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2019
- 2019-09-10 CN CN201910851611.XA patent/CN110976840A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207325931U (en) * | 2017-09-13 | 2018-05-08 | 青海高原有色金属研发有限公司 | One kind two-man ladle skimmer device and electrolysis aluminium melt purifying system |
| CN209240020U (en) * | 2019-01-04 | 2019-08-13 | 广州市双稳自动化控制设备有限公司 | A kind of gantry-type mechanical arm |
| CN211614308U (en) * | 2019-09-10 | 2020-10-02 | 山东南山铝业股份有限公司 | Full-automatic slag removing device for aluminum slag of continuous casting unit |
| CN213499276U (en) * | 2020-08-21 | 2021-06-22 | 徐州盛和铝业有限公司 | Molten metal slag removing manipulator |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112024867A (en) * | 2020-09-11 | 2020-12-04 | 上海禾波实业有限公司 | Slagging-off device for aluminum ingot production |
| CN112222395A (en) * | 2020-11-06 | 2021-01-15 | 青州晨泰机械设备科技有限公司 | An all-round lift-type metal smelting intelligent slag fishing robot |
| CN113061747A (en) * | 2021-03-16 | 2021-07-02 | 兰溪市博远金属有限公司 | Process for reducing dross on surface of smelted aluminum ingot |
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Application publication date: 20200410 |
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| RJ01 | Rejection of invention patent application after publication |