CN104175395A - Automatic molding and manufacturing system for domestic ceramics - Google Patents
Automatic molding and manufacturing system for domestic ceramics Download PDFInfo
- Publication number
- CN104175395A CN104175395A CN201410381240.0A CN201410381240A CN104175395A CN 104175395 A CN104175395 A CN 104175395A CN 201410381240 A CN201410381240 A CN 201410381240A CN 104175395 A CN104175395 A CN 104175395A
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- China
- Prior art keywords
- mould
- horizontal
- clamping
- vertical
- leading screw
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 238000000465 moulding Methods 0.000 title claims abstract description 20
- 239000002002 slurry Substances 0.000 claims abstract description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 60
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 30
- 229920002472 Starch Polymers 0.000 claims description 13
- 235000019698 starch Nutrition 0.000 claims description 13
- 239000008107 starch Substances 0.000 claims description 10
- 238000004513 sizing Methods 0.000 claims description 9
- 238000005056 compaction Methods 0.000 claims description 5
- 239000000412 dendrimer Substances 0.000 claims description 3
- 229920000736 dendritic polymer Polymers 0.000 claims description 3
- 235000013336 milk Nutrition 0.000 claims description 3
- 239000008267 milk Substances 0.000 claims description 3
- 210000004080 milk Anatomy 0.000 claims description 3
- 238000009955 starching Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 230000002337 anti-port Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000007569 slipcasting Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to an automatic molding and manufacturing system for domestic ceramics. The system comprises a mould conveying device, a plurality of mould jigs, a horizontal clamping device, a perpendicular clamping device, a grouting device, a slurry pouring device and a hot air device, wherein the mould conveying device is arranged on a rack, and is used for driving the mould jigs to convey moulds; the mould jigs are fixed on the mould conveying device at intervals, and are used for clamping the moulds; the horizontal clamping device is arranged at the head end of the rack, and is positioned on the one side of the mould jigs; the perpendicular clamping device is arranged at the head end of the rack, and is positioned onto the mould jigs; the grouting device is arranged on the rack, and is positioned above the mould jigs; the slurry pouring device is arranged on the lower side of the rack; the hot air device covers the rack, and is used for drying the moulds in the mould jigs moving along with the mould conveying device. According to the system, from the steps of empty mould drying, grouting, drying with moulds, residual slurry pouring to standby mould drying, a plurality of blank bodies can be automatically molded in one attempt simultaneously, and operators are not needed in the whole line; the system is high in automation degree, improves production efficiency and product yield, saves the site, satisfies the requirements of energy saving, environment protecting and the like, and is suitable for continuous manufacturing of mass products.
Description
Technical field
The present invention relates to a kind of domestic ceramics forming production line.Particularly relate to a kind of domestic ceramics automatic moulding production system.
Background technology
The roughly production process of modern domestic ceramics: mould grouting-moulding-dry-slurry-finished product.Current whole production process mainly still relies on labor-intensive manual production, although part automatic mortar injection forming equipment for ceramic exists, but due to production process complexity, each operation is disperseed, equipment is independent, from clamping dry empty mould, control slip casting and fall slurry, by fall slurry after made-up belt die layout to drying room (base substrate enters secure stage) until base is got in the demoulding, whole process all needs operating personnel to participate in, and manual operations is more, production efficiency is low, homogeneity of product is poor.The production of modern domestic ceramics mainly relies on manual completing.Although part automatic mortar injection forming equipment for ceramic exists, be generally all to utilize general or special purpose fluid machinery, pipeline parts, conveying machinery etc. to realize the object of injection forming.There is gouge, cutter wound, lack the defects such as slag in the porcelain that its common shortcoming is production process complexity and wayward each technical process, automaticity is not high, manual operations is more, production efficiency is lower, produce.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of completely without operating personnel, the domestic ceramics automatic moulding production system that automation degree of equipment is high.
The technical solution adopted in the present invention is: a kind of domestic ceramics automatic moulding production system, include frame, and be also provided with:
Mould conveying device, is arranged in described frame, for driven mold fixture delivery mold;
Die clamp, is provided with most, and equally spaced being fixed in described mould conveying device, for clamping and passing through mould conveying device delivery mold;
Horizontal clamping device, is arranged on the head end of described frame, and is positioned at a side of described die clamp, for the mould of die clamp is carried out to horizontal location;
Vertical clamping device, is arranged on the head end of described frame, and be positioned at described die clamp above, for the mould of die clamp is carried out to perpendicular positioning;
Provisions for grouting, is arranged in described frame, and be positioned at described die clamp above, be in the milk for the mould to die clamp;
Fall sizing device, be arranged on the downside of described frame, for the slurry in mould is poured out;
Hot air apparatus, covers in described frame, for to moving with mould conveying device and the mould of mobile die clamp be dried.
Described mould conveying device includes: be arranged on the driving shaft on described frame head end by bearing block, be fixedly installed on respectively driven gear and drive sprocket on described driving shaft, be fixed on the gear drive motor reducer for driving drive sprocket to rotate in described frame, the output shaft of described gear drive motor reducer connects driving gear, described driving gear is meshed with described driven gear, thereby by driving driven gear to rotate to make driving shaft to drive drive sprocket rotation, on described frame tail end, be provided with driven shaft by bearing block, on described driven shaft, be fixedly installed driven sprocket, on described drive sprocket and driven sprocket, be connected with in the time that drive sprocket rotates the chain can driven mold fixture moving, the equally spaced majority link for connecting mold fixture that are fixedly installed on described chain.
Described die clamp includes the fixture mount of U-shaped structure, the inside bottom surface of the fixture mount of described U-shaped structure is provided with the horizontal-clamping leading screw rotating under the driving of horizontal clamping device, described horizontal-clamping leading screw is evagination wimble structure in the end of the described horizontal clamping device of correspondence one end, described horizontal-clamping leading screw is started the screw thread rotation opposite direction of two sections of left and right by centre, symmetrically on described horizontal-clamping leading screw be provided with two horizontal-clamping plates for clamping die that relative level moves in the time of two sections of reverse threads rotations, described U-shaped structure inside bottom surface is also symmetrical and vertical to be provided with two of rotating under the driving of vertical clamping device and vertically to clamp leading screws, two described upper surfaces that vertically clamp leading screw are evagination wimble structure, the vertical sliding in the time vertically clamping leading screw rotation that is threaded on two described vertical clamping leading screws is employed the vertical clamping plate in vertical compaction mold, what on two sidewalls of the fixture mount of described U-shaped structure, protrude laterally respectively is provided with the connecting axle being connected with link bearing set on chain in mould conveying device.
Described horizontal clamping device, include the positive L-type being fixed in described frame and move horizontally reducer pedestal, be fixed on described positive L-type and move horizontally the horizontal drive motor reducer on reducer pedestal, be fixedly connected on the output shaft of described horizontal drive motor reducer and under the driving of horizontal drive motor reducer along being fixed on the inverted L shape that the horizontal guide rail in described frame moves and move horizontally reducer pedestal, described inverted L shape moves horizontally on reducer pedestal and is fixedly installed and moves horizontally reductor, the structure of the described output shaft end that moves horizontally reductor is the structure that can make the interior concave cone end face that moves horizontally reductor running in the time contacting with the outer convex cone end of horizontal-clamping leading screw in die clamp.
Described horizontal guide rail is to be fixed in described frame by i-beam frame.
Described vertical clamping device includes the motor reducer with double output shaft being fixed in described frame, described motor reducer is respectively by two steering boxs in frame that are fixed on of two output shaft connected symmetrical dendrimers, all leading screws of connection vertically downward of the output shaft of any steering box in two described steering boxs, vertical mobile motor reducer pedestal has been threaded on described leading screw, on described vertical mobile motor reducer pedestal, be fixedly installed vertical mobile motor reductor, the output shaft of described vertical mobile motor reductor is corresponding with the upper top that vertically clamps leading screw in die clamp, the structure of the output shaft end of described vertical mobile motor reductor is the structure that can make the interior concave cone end face of vertical mobile motor reductor running in the time contacting with the outer convex cone end that vertically clamps top on leading screw in die clamp.
Described fall sizing device include the tooth bar being fixed in described frame and be meshed with described tooth bar starch gear, on the described connecting axle of starching on two sidewalls of fixture mount that gear is fixed on U-shaped structure in die clamp.
A kind of domestic ceramics automatic moulding production system of the present invention, compared with common offhand and part automatic mortar injection forming equipment for ceramic, production efficiency is high, good product consistency.Adopt vertical circulation, the mode of working continuously, focus slurry, moulding, dry, the slurry that falls is integrated, except artificial feeding, draw mouth and collect outside dried base substrate, dry from empty mould, slip casting, leather-hard drying, fall remaining slurry until treat that mould is dry, multiple base substrates are disposable automatic moulding simultaneously, completely without operating personnel, automation degree of equipment is high, production efficiency and finished product rate are improved, ensure the uniformity of product, can fully meet Ceramics Enterprises and realize industrial upgrading, improve production capacity and quality, reduce artificial and labour intensity, save space, the demands such as energy-conserving and environment-protective.Be applicable to the continuous production of typical products in mass production.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of domestic ceramics automatic moulding production system of the present invention;
Fig. 2 is the overall structure schematic diagram of mould conveying device in the present invention;
Fig. 3 is the overall structure schematic diagram of horizontal clamping device in the present invention;
Fig. 4 is the overall structure schematic diagram of vertical clamping device in the present invention;
Fig. 5 falls the overall structure schematic diagram of sizing device in the present invention.
In figure:
1: vertical clamping device 2: die clamp
3: hot air apparatus 4: horizontal clamping device
5: mould conveying device 6: frame
7: provisions for grouting 8: sizing device
9: horizontal drive motor reducer 10: i-beam frame
11: horizontal guide rail 12: move horizontally reducer pedestal
13: move horizontally reductor 14: interior concave cone end face
15: connecting axle 16: horizontal-clamping leading screw
17: horizontal-clamping plate 18: vertically clamp leading screw
19: vertically mobile motor reducer pedestal 20: leading screw
21: steering box 22: vertically mobile motor reductor
23: output shaft 24: motor reducer
25: vertical clamping plate 26: driving shaft
27: chain 28: drive sprocket
29: bearing block 30: driven gear
31: link 32: driving gear
33: drive motors reductor 34: driven sprocket
35: tooth bar 36: starch gear
37: driven shaft 38: fixture mount
39: positive L-type moves horizontally reducer pedestal 40: connect sizing device
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, a kind of domestic ceramics automatic moulding production system of the present invention is described in detail.
As shown in Figure 1, a kind of domestic ceramics automatic moulding production system of the present invention, includes frame 6, is also provided with: mould conveying device 5, is arranged in described frame 6, for driven mold fixture 2 delivery mold; Die clamp 2, is provided with most, and equally spaced being fixed in described mould conveying device 5, for clamping and passing through mould conveying device 5 delivery mold; Horizontal clamping device 4, is arranged on the head end of described frame 6, and is positioned at a side of described die clamp 2, for the mould of die clamp 2 is carried out to horizontal location; Vertical clamping device 1, is arranged on the head end of described frame 6, and be positioned at described die clamp 2 above, for the mould of die clamp 2 is carried out to perpendicular positioning; Provisions for grouting 7, is arranged in described frame 6, and be positioned at described die clamp 2 above, for the mould of die clamp 2 is in the milk; Fall sizing device 8, be arranged on the downside of described frame 6, for the slurry in mould is poured out; Hot air apparatus 3, covers in described frame 6, for to moving with mould conveying device 5 and the mould of mobile die clamp 2 be dried.
As shown in Figure 2, described mould conveying device 5 includes: be arranged on the driving shaft 26 on described frame 6 head ends by bearing block 29, be fixedly installed on respectively driven gear 30 and drive sprocket 28 on described driving shaft 26, be fixed on the gear drive motor reducer 33 for driving drive sprocket 28 to rotate in described frame 6, the output shaft of described gear drive motor reducer 33 connects driving gear 32, described driving gear 32 is meshed with described driven gear 30, thereby by driving driven gear 30 rotations to make driving shaft 26 drive drive sprocket 28 to rotate, on described frame 6 tail ends, be provided with driven shaft 37 by bearing block, on described driven shaft 37, be fixedly installed driven sprocket 34, on described drive sprocket 28 and driven sprocket 34, be connected with in the time that drive sprocket 28 rotates the chain 27 can driven mold fixture 2 moving, the equally spaced majority link 31 for connecting mold fixture 2 that are fixedly installed on described chain 27.
Drive motors reductor 33 drives driving gear 32 to drive driven gear 30 to rotate, can make driving shaft 26 rotate, drive drive sprocket 28 to rotate, thereby chain 27 is moved, die clamp 2 axle 15 small in ends is connected to die clamp 2 on chain 27 by link 31, so die clamp 2 is along with chain movement.
As Fig. 3, shown in Fig. 4, described die clamp 2 includes the fixture mount 38 of U-shaped structure, the inside bottom surface of the fixture mount 38 of described U-shaped structure is provided with the horizontal-clamping leading screw 16 rotating under the driving of horizontal clamping device 4, described horizontal-clamping leading screw 16 is evagination wimble structure in the end of the described horizontal clamping device of correspondence 4 one end, described horizontal-clamping leading screw 16 is started the screw thread rotation opposite direction of two sections of left and right by centre, symmetrically on described horizontal-clamping leading screw 16 be provided with two horizontal-clamping plates 17 for clamping die that relative level moves in the time of two sections of reverse threads rotations, described U-shaped structure inside bottom surface is also symmetrical and vertical to be provided with two of rotating under the driving of vertical clamping device 1 and vertically to clamp leading screws 18, two described upper surfaces that vertically clamp leading screw 18 are evagination wimble structure, the vertical sliding in the time that vertically clamping leading screw 18 rotates that is threaded on two described vertical clamping leading screws 18 is employed the vertical clamping plate 25 in vertical compaction mold, what on two sidewalls of the fixture mount 38 of described U-shaped structure, protrude laterally respectively is provided with the connecting axle 15 being connected with link 31 bearings set on chain 27 in mould conveying device 5.
As shown in Figure 3, described horizontal clamping device 4, include the positive L-type being fixed in described frame 6 and move horizontally reducer pedestal 39, be fixed on described positive L-type and move horizontally the horizontal drive motor reducer 9 on reducer pedestal 39, be fixedly connected on the output shaft of described horizontal drive motor reducer 9 and under the driving of horizontal drive motor reducer 9 along being fixed on the inverted L shape that the horizontal guide rail 11 in described frame 6 moves and move horizontally reducer pedestal 12, described inverted L shape moves horizontally on reducer pedestal 12 and is fixedly installed and moves horizontally reductor 13, the structure of the described output shaft end that moves horizontally reductor 13 is the structure that can make to move horizontally the interior concave cone end face 14 that reductor 13 turns round in the time contacting with the outer convex cone end of horizontal-clamping leading screw 16 in die clamp 2.Described horizontal guide rail 11 is to be fixed in described frame 6 by i-beam frame 10.
Horizontal-clamping leading screw 16 can make symmetrical two horizontal-clamping plates 17 clamp and loosen under the driving of output axial region indent cone end face 14 that moves horizontally reductor 13.Mould is placed in die clamp, what horizontal drive motor reducer 9 drove that inverted L shape moves horizontally reducer pedestal 12 and fixed thereon moves horizontally reductor 13 along horizontal guide rail 11 horizontal left, when output axial region indent cone end face 14 exposure levels that move horizontally reductor 13 clamp outside leading screw 16 left parts convex cone end, moving horizontally reductor 13 turns round, by moving horizontally the frictional force producing when output axial region indent cone end face 14 exposure levels of reductor 13 clamp convex cone end outside leading screw 16 left parts, horizontal-clamping leading screw 16 is rotated, because the screw thread of horizontal-clamping leading screw 16 starts two sections of left and right oppositely by centre, so two symmetrical horizontal-clamping plates 17 on die clamp 2 can move to centre simultaneously, realize the horizontal-clamping to mould.In the time moving horizontally reductor 13 and reverse, two symmetrical horizontal-clamping plates 17 can be simultaneously return to two sections, realize the level of mould is loosened.
As shown in Figure 4, described vertical clamping device 1 includes the motor reducer with double output shaft 24 being fixed in described frame 6, described motor reducer 24 is respectively by two steering boxs 21 in frame 6 that are fixed on of two output shaft 23 connected symmetrical dendrimers, all leading screws 20 of connection vertically downward of the output shaft of any steering box 21 in two described steering boxs 21, vertical mobile motor reducer pedestal 19 has been threaded on described leading screw 20, on described vertical mobile motor reducer pedestal 19, be fixedly installed vertical mobile motor reductor 22, the output shaft of described vertical mobile motor reductor 22 is corresponding with the upper top that vertically clamps leading screw 18 in die clamp 2, the structure of the output shaft end of described vertical mobile motor reductor 22 is the structure that can make the interior concave cone end face that vertical mobile motor reductor 22 turns round in the time contacting with the outer convex cone end that vertically clamps top on leading screw 18 in die clamp 2.
Motor reducer 24 driver output axles 23 rotate, change transmission direction by steering box 21, steering box 21 output shafts are vertical with output shaft 23, steering box 21 output shafts drive leading screw 20 rotations that vertical mobile motor reducer pedestal 19 and upper vertical mobile motor reductor 22 thereof are moved down, in the time that the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends contacts with convex cone end outside the vertical upper end that clamps leading screw 18, vertically mobile motor reductor 22 turns round, making vertically to clamp leading screw 18 by the frictional force that outside the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends and the upper end of vertical clamping leading screw 18, convex cone end in contact produces rotates, vertical clamping plate 25 is vertically moved down, compaction mold, in the time that vertical mobile motor reductor 22 reverses, 25 pan-ups of vertical clamping plate, in vertical direction, loosen mould.
As shown in Figure 5, described fall sizing device 8 include the tooth bar 35 being fixed in described frame 6 and be meshed with described tooth bar 35 starch gear 36, on the described connecting axle 15 of starching on two sidewalls of fixture mount 38 that gear 36 is fixed on U-shaped structure in die clamp 2.
Starch gear 36 and be fixed on die clamp axle 15 small in ends, tooth bar 35 is fixed in frame 6, starches gear 36 and is moved to tooth bar 35 places in chain 27 effects, starch gear 36 and be subject to tooth bar 35 inhibition rotations, thereby driven mold fixture 2 rotates, mould is and then rotation also, and slurries flow out.Mould rotating cycle, is determined by tooth bar length, can realize repeatedly falling to starch, and falls slurry thoroughly, starches number of times and is determined by tooth bar number.
The operation principle of a kind of domestic ceramics automatic moulding production system of the present invention is as follows:
Dry: hot air apparatus 3 to be started, start to send hot blast, be dried.
Place mould: at man-machine interaction station place, Split mold, to good, is placed on die clamp 2.
Horizontal-clamping: horizontal drive motor reducer 9 forwards, what drive moved horizontally reducer pedestal 12 and fixed thereon moves horizontally reductor 13 along horizontal guide rail 11 horizontal left, when output axial region indent cone end face 14 exposure levels that move horizontally reductor 13 clamp outside leading screw 16 left parts convex cone end, moving horizontally reductor 13 turns round, by moving horizontally the frictional force producing when output axial region indent cone end face 14 exposure levels of reductor 13 clamp convex cone end outside leading screw 16 left parts, horizontal-clamping leading screw 16 is rotated, due to the screw thread of horizontal-clamping leading screw 16, to start the two sections of direction of rotation in left and right by centre contrary, so two symmetrical horizontal-clamping plates 17 on die clamp 2 can move to centre simultaneously, realize the horizontal-clamping to mould.
Vertical clamping: motor reducer 24 forwards, driver output axle 23 rotates, change transmission direction by steering box 21, steering box 21 output shafts are vertical with output shaft 23, steering box 21 output shafts drive leading screw 20 rotations that vertical mobile motor reducer pedestal 19 and upper vertical mobile motor reductor 22 thereof are moved down, in the time that the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends contacts with convex cone end outside the vertical upper end that clamps leading screw 18, vertically mobile motor reductor 22 turns round, making vertically to clamp leading screw 18 by the frictional force that outside the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends and the upper end of vertical clamping leading screw 18, convex cone end in contact produces rotates, vertical clamping plate 25 is vertically moved down, compaction mold.
Moving horizontally motor reducer 13 resets: horizontal drive motor reducer 9 reversion can make to move horizontally motor reducer 13 and get back to initial position, and outside the output axial region indent cone end face 14 that moves horizontally reductor 13 and horizontal-clamping leading screw 16 left parts, convex cone end separates.Prevent that die clamp 2 is subject to moving horizontally the output shaft interference of reductor 13 while movement.
Vertically mobile motor reductor 22 resets: motor reducer 24 reversions can make vertical mobile motor reductor 22 get back to initial position, and vertically outside the upper end of the interior concave cone end face of mobile motor reductor 22 output shaft ends and vertical clamping leading screw 18, convex cone end separates.Prevent that die clamp 2 is subject to vertical mobile motor reductor 22 output shafts and interferes while movement.
Delivery mold: drive motors reductor 33 starts, drive driving gear 32 to drive driven gear 30 to rotate, driving shaft 26 is rotated, drive drive sprocket 28 to rotate, thereby chain 27 is moved, die clamp 2 two ends connecting axles 15 are connected to die clamp 2 on chain 27 by link 31, so die clamp 2 is along with chain movement.The connecting axle 15 at die clamp 2 two ends is to be connected with link 31 by bearing.
Grouting: in the time that mould arrives grouting position with die clamp 2 under chain 27 drives, provisions for grouting 7 starts grouting, and grouting time can be set according to critical speed and grouting amount, fills rear mold fixture 2 and continues motion.
Fall to starch: in the time that die clamp 2 continues to move to tooth bar 35 place, starch gear 36 mobile tooth bar 35 inhibitions that are subject under chain 27 effects and rotate, die clamp 2 rotates, and mould also and then rotates, and slurries flow out.Mould rotating cycle, is determined by the length of tooth bar 35, can realize repeatedly falling to starch, and falls slurry thoroughly, starches number of times and is determined by the number of tooth bar 35.
Falling slurry with front mold mouth all the time upward, and die clamp 2 is upright all the time, when mould turns back at tail sprocket place, for preventing that slurries from flowing out, because die clamp 2 two ends connecting axles 15 are connected with link 31 by bearing, in the time that link 31 follows chain 27 to be turned to driven sprocket 34 downside, under mould and die clamp 2 Action of Gravity Fields, bearing can make mould and die clamp 2 not overturn, and ensures die entrance all the time upward.
Vertically loosen: when die clamp 2 moves to initial position, mould conveying device 5 is out of service.Motor reducer 24 forwards, driver output axle 23 rotates, change transmission direction by steering box 21, steering box 21 output shafts are vertical with output shaft 23, steering box 21 output shafts drive leading screw 20 rotations that vertical mobile motor reducer pedestal 19 and upper vertical mobile motor reductor 22 thereof are moved down, in the time that the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends contacts with convex cone end outside the vertical upper end that clamps leading screw 18, vertically mobile motor reductor 22 antiports, making vertically to clamp leading screw 18 by the frictional force that outside the interior concave cone end face of vertical mobile motor reductor 22 output shaft ends and the upper end of vertical clamping leading screw 18, convex cone end in contact produces counter-rotates, 25 pan-ups of vertical clamping plate are moved, unclamp mould.
Level is loosened: horizontal drive motor reducer 9 forwards, what drive moved horizontally reducer pedestal 12 and fixed thereon moves horizontally reductor 13 along horizontal guide rail 11 horizontal left, when output axial region indent cone end face 14 exposure levels that move horizontally reductor 13 clamp outside leading screw 16 left parts convex cone end, move horizontally reductor 13 antiports, by moving horizontally the frictional force producing when output axial region indent cone end face 14 exposure levels of reductor 13 clamp convex cone end outside leading screw 16 left parts, horizontal-clamping leading screw 16 is counter-rotated, due to the screw thread of horizontal-clamping leading screw 16, to start the two sections of rotation directions in left and right by centre contrary, so two symmetrical horizontal-clamping plates 17 on die clamp 2 can move to both sides simultaneously, realize the level of mould is loosened.
Get base: mould is separated, take out porcelain base substrate, enter next step operation.
Place mould---horizontal-clamping---vertical clamping ... loop.
Claims (7)
1. a domestic ceramics automatic moulding production system, includes frame (6), it is characterized in that, is also provided with:
Mould conveying device (5), is arranged on described frame (6) upper, for driven mold fixture (2) delivery mold;
Die clamp (2), is provided with most, and equally spaced to be fixed on described mould conveying device (5) upper, for clamping and passing through mould conveying device (5) delivery mold;
Horizontal clamping device (4), is arranged on the head end of described frame (6), and is positioned at a side of described die clamp (2), for the mould of die clamp (2) is carried out to horizontal location;
Vertical clamping device (1), is arranged on the head end of described frame (6), and be positioned at described die clamp (2) above, for the mould of die clamp (2) is carried out to perpendicular positioning;
Provisions for grouting (7), is arranged on described frame (6) upper, and be positioned at described die clamp (2) above, for the mould of die clamp (2) is in the milk;
Fall sizing device (8), be arranged on the downside of described frame (6), for the slurry in mould is poured out;
Hot air apparatus (3), covers on described frame (6) upper, is dried for the mould of the die clamp (2) to moving with mould conveying device (5).
2. a kind of domestic ceramics automatic moulding production system according to claim 1, it is characterized in that, described mould conveying device (5) includes: be arranged on the driving shaft (26) on described frame (6) head end by bearing block (29), be fixedly installed on respectively driven gear (30) and drive sprocket (28) on described driving shaft (26), be fixed on the gear drive motor reducer (33) for driving drive sprocket (28) to rotate in described frame (6), the output shaft of described gear drive motor reducer (33) connects driving gear (32), described driving gear (32) is meshed with described driven gear (30), thereby by driving driven gear (30) rotation to make driving shaft (26) drive drive sprocket (28) rotation, on described frame (6) tail end, be provided with driven shaft (37) by bearing block, on described driven shaft (37), be fixedly installed driven sprocket (34), on described drive sprocket (28) and driven sprocket (34), being connected with in the time that drive sprocket (28) rotates can the mobile chain (27) of driven mold fixture (2), upper equally spaced most the links (31) for connecting mold fixture (2) that are fixedly installed of described chain (27).
3. a kind of domestic ceramics automatic moulding production system according to claim 1, it is characterized in that, described die clamp (2) includes the fixture mount (38) of U-shaped structure, the inside bottom surface of the fixture mount (38) of described U-shaped structure is provided with the horizontal-clamping leading screw (16) rotating under the driving of horizontal clamping device (4), described horizontal-clamping leading screw (16) is evagination wimble structure in the end of the described horizontal clamping device of correspondence (4) one end, described horizontal-clamping leading screw (16) is started the screw thread rotation opposite direction of two sections of left and right by centre, at two the horizontal-clamping plates (17) for clamping die that relative level moves in the time that two sections of reverse threads rotate that are provided with of the upper symmetry of described horizontal-clamping leading screw (16), described U-shaped structure inside bottom surface is also symmetrical and vertical to be provided with two of rotating under the driving of vertical clamping device (1) and vertically to clamp leading screws (18), two described upper surfaces that vertically clamp leading screw (18) are evagination wimble structure, the vertical sliding in the time vertically clamping leading screw (18) rotation that is threaded on described two vertical clamping leading screws (18) is employed the vertical clamping plate (25) in vertical compaction mold, the connecting axle (15) that set link (31) bearing is connected is gone up in being provided with the chain (27) in mould conveying device (5) of protruding laterally respectively on two sidewalls of the fixture mount (38) of described U-shaped structure.
4. a kind of domestic ceramics automatic moulding production system according to claim 1, it is characterized in that, described horizontal clamping device (4), include the positive L-type being fixed in described frame (6) and move horizontally reducer pedestal (39), be fixed on described positive L-type and move horizontally the horizontal drive motor reducer (9) on reducer pedestal (39), be fixedly connected on the output shaft of described horizontal drive motor reducer (9) and under the driving of horizontal drive motor reducer (9) and move horizontally reducer pedestal (12) along the mobile inverted L shape of horizontal guide rail (11) being fixed in described frame (6), described inverted L shape moves horizontally on reducer pedestal (12) and is fixedly installed and moves horizontally reductor (13), the structure of the described output shaft end that moves horizontally reductor (13) for making the structure of the interior concave cone end face (14) that moves horizontally reductor (13) running in the time contacting with the outer convex cone end of horizontal-clamping leading screw (16) in die clamp (2).
5. a kind of domestic ceramics automatic moulding production system according to claim 1, is characterized in that, described horizontal guide rail (11) is to be fixed in described frame (6) by i-beam frame (10).
6. a kind of domestic ceramics automatic moulding production system according to claim 1, it is characterized in that, described vertical clamping device (1) includes the motor reducer with double output shaft (24) being fixed in described frame (6), described motor reducer (24) is respectively by two steering boxs (21) in frame (6) that are fixed on of two output shafts (23) connected symmetrical dendrimer, all leading screws of connection (20) vertically downward of the output shaft of any steering box (21) in described two steering boxs (21), vertical mobile motor reducer pedestal (19) has been threaded on described leading screw (20), on described vertical mobile motor reducer pedestal (19), be fixedly installed vertical mobile motor reductor (22), the output shaft of described vertical mobile motor reductor (22) is corresponding with the upper top that vertically clamps leading screw (18) in die clamp (2), the structure of the output shaft end of described vertical mobile motor reductor (22) for making the structure of the interior concave cone end face of vertical mobile motor reductor (22) running in the time contacting with the outer convex cone end that vertically clamps the upper top of leading screw (18) in die clamp (2).
7. a kind of domestic ceramics automatic moulding production system according to claim 1, it is characterized in that, described fall sizing device (8) include the tooth bar (35) being fixed in described frame (6) and be meshed with described tooth bar (35) starch gear (36), on the described connecting axle (15) of starching on two sidewalls of fixture mount (38) that gear (36) is fixed on U-shaped structure in die clamp (2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410381240.0A CN104175395B (en) | 2014-08-05 | 2014-08-05 | Automatic molding and manufacturing system for domestic ceramics |
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| CN201410381240.0A CN104175395B (en) | 2014-08-05 | 2014-08-05 | Automatic molding and manufacturing system for domestic ceramics |
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| CN104175395A true CN104175395A (en) | 2014-12-03 |
| CN104175395B CN104175395B (en) | 2017-02-15 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
| CN108274605A (en) * | 2018-01-26 | 2018-07-13 | 佛山市悠歌科技有限公司 | A kind of ceramic sanitary appliance blowing stripper apparatus |
| CN109278173A (en) * | 2018-08-20 | 2019-01-29 | 镇江裕太防爆电加热器有限公司 | A kind of compression molding structure for conveying for triangle magnesium pipe agglomerating plant |
| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
| CN114956683A (en) * | 2022-05-16 | 2022-08-30 | 张慧峰 | Waterproof heat-preservation heat-insulation building material and preparation method thereof |
| CN115194917A (en) * | 2022-07-18 | 2022-10-18 | 广东吉玉科技新材料有限公司 | Compression molding device for ceramic bearing production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
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| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
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| CN115194917A (en) * | 2022-07-18 | 2022-10-18 | 广东吉玉科技新材料有限公司 | Compression molding device for ceramic bearing production |
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