CN217395272U - Domestic ceramic slip casting production facility - Google Patents
Domestic ceramic slip casting production facility Download PDFInfo
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- CN217395272U CN217395272U CN202220449492.2U CN202220449492U CN217395272U CN 217395272 U CN217395272 U CN 217395272U CN 202220449492 U CN202220449492 U CN 202220449492U CN 217395272 U CN217395272 U CN 217395272U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a domestic ceramic grouting production device, which relates to the field of ceramic production devices and comprises a grouting mechanism, a slurry pouring mechanism and a drying mechanism; the grouting mechanism, the slurry pouring mechanism and the drying mechanism are sequentially arranged from left to right; the grouting mechanism and the slurry pouring mechanism are arranged, so that grouting and slurry pouring can be completed mechanically, and manpower is saved; wherein the stirring rod is used for stirring the slurry at a constant speed to prevent the slurry from layering and precipitating; the photoelectric sensor is arranged, so that the accuracy of the displacement of the die is ensured; the liquid level sensor is arranged to prevent the slurry from spilling or overflowing from the die blank opening to influence the product quality; the slurry recycling tank can recycle the slurry, so that resources are saved; the die is fixed by the square-shaped fixing frame, so that the die is prevented from falling off during pouring; the drying mechanism helps to dry the moisture in the mold, so that the subsequent demolding work is facilitated.
Description
Technical Field
The utility model relates to a slip casting production facility specifically is a domestic ceramics slip casting production facility.
Background
The ceramic material is an inorganic non-metallic material prepared by forming and high-temperature sintering natural or synthetic compounds. It has the advantages of high melting point, high hardness, high wear resistance, oxidation resistance, etc. The ceramic can be used as a structural material and a cutter material, and can also be used as a functional material because the ceramic also has certain special properties. The demoulding process can be carried out after grouting, pouring and drying in the production process of the ceramic product; however, most of the existing grouting and pouring processes are manually operated, the labor intensity of workers is greatly enhanced, the stability of manual operation is not high, and the manufacturing quality of ceramic products is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a domestic ceramics slip casting production facility.
In order to achieve the above object, the utility model provides a following technical scheme:
the domestic ceramic grouting production equipment comprises a grouting mechanism, a slurry pouring mechanism and a drying mechanism; the grouting mechanism, the slurry pouring mechanism and the drying mechanism are sequentially arranged from left to right.
Preferably, the following components: the grouting mechanism comprises a slurry barrel, a conveying belt and a controller; the slurry barrel is arranged above the conveying belt through a bracket; the controller is arranged on the rack of the conveyor belt; a rotating shaft and stirring rods are arranged in the slurry barrel, two ends of the rotating shaft are respectively and rotatably connected to the inner wall of the slurry barrel through bearings, and the stirring rods are uniformly arranged on two sides of the surface of the rotating shaft in a staggered manner; the stirring motor is fixedly connected to the top surface of the outer side of the slurry barrel, and the output end of the stirring motor penetrates through a through hole formed in the top surface of the slurry barrel and is fixedly connected with the top end of the rotating shaft; the top surface of the slurry barrel is also provided with a feed inlet; the bottom end of the slurry barrel is provided with a discharge port, the discharge port is connected with the liquid collecting cavity through a main infusion pipe, and the main infusion pipe is a telescopic corrugated pipe; a group of fixed rods are symmetrically arranged on the outer side of the bottom end of the slurry barrel, and electric telescopic rods are respectively arranged at two ends of the top surface of the liquid collecting cavity and connected with the bottom surfaces of the fixed rods; a plurality of grouting heads are arranged on the bottom surface of the liquid collecting cavity at equal intervals; the grouting heads are provided with electromagnetic valves; a liquid level sensor is arranged beside each grouting head; the stirring motor, the electric telescopic rod, the electromagnetic valve and the liquid level sensor are all electrically connected with the controller; a plurality of mould placing discs are arranged on the surface of the conveying belt at equal intervals, and a plurality of moulds are placed in the mould placing discs in parallel; the driving motor of the conveyor belt is electrically connected with the controller; and a photoelectric sensor is arranged on the top surface of the rack of the conveying belt right below the grouting head and electrically connected with the controller.
Preferably: the slurry pouring mechanism comprises a rack, a slurry recovery tank, a turnover plate and a square-shaped fixing frame; the slurry recovery tank is arranged below the inner side of the frame; a plurality of turnover plates are arranged in the rack in parallel; rotating shafts at two ends of the turnover plate are respectively and rotatably connected to the rack through bearings, the rotating shaft at the right end of the turnover plate penetrates through a through hole formed in the surface of the rack and is connected with a chain wheel, and a chain is sleeved on the outer side of the chain wheel; one of the chain wheels is driven by a motor; the top surface of the bracket at the left end of the top surface of the turnover plate is rotationally connected with a square-shaped fixing frame through a hinge seat; the mould placing plate is placed at the center of the top surface of the turnover plate; the bottom surface of the square-shaped fixing frame is in contact connection with the step on the top surface of the die; the right end of the square-shaped fixing frame is placed in a placing groove formed in the top surface of the bracket at the right end of the turnover plate; the stop block is rotatably connected to the top surface of the support through a shaft, and the square-shaped fixing frame is fixed in the placing groove of the support through the stop block.
Preferably: the drying mechanism comprises a heat-insulating cover, a second conveyor belt, a fan and an air guide pipe; the heat-insulating cover is fixedly connected to the top surface of the rack of the second conveyor belt; a plurality of mould placing discs are placed on the top surface of the second conveyor belt at equal intervals; a plurality of fans are arranged on the top surface of the heat-insulating cover at equal intervals; the outer sides of the top surfaces of the heat preservation covers corresponding to the fans are respectively connected with a hot air source through air guide pipes.
Due to the adoption of the technical scheme, the utility model discloses following superiority has:
the grouting mechanism and the slurry pouring mechanism are arranged, so that grouting and slurry pouring can be completed mechanically, and manpower is saved; wherein the stirring rod stirs the slurry at a constant speed to prevent the slurry from layering and precipitating; the photoelectric sensor is arranged, so that the accuracy of the displacement of the die is ensured; the liquid level sensor is arranged to prevent the slurry from spilling or overflowing from the die blank opening to influence the product quality; the slurry recycling tank can recycle the slurry, so that resources are saved; the die is fixed by the square-shaped fixing frame, so that the die is prevented from falling off during pouring; the drying mechanism helps to dry the moisture in the mold, so that the subsequent demolding work is facilitated.
Drawings
Fig. 1 is a schematic structural diagram of a domestic ceramic grouting production device.
Fig. 2 is a structural schematic diagram of a grouting mechanism in domestic ceramic grouting production equipment.
Fig. 3 is a side view of a slurry pouring mechanism in the domestic ceramic slurry pouring production equipment.
Fig. 4 is a top view of a slurry pouring mechanism in the domestic ceramic slurry pouring production equipment.
Fig. 5 is a sectional view of a drying mechanism in the domestic ceramic grouting production equipment.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1 to 5, in the embodiment of the present invention, a domestic ceramic grouting production apparatus includes a grouting mechanism 1, a slurry pouring mechanism 2 and a drying mechanism 3; the grouting mechanism 1, the slurry pouring mechanism 2 and the drying mechanism 3 are sequentially arranged from left to right.
The grouting mechanism 1 comprises a slurry barrel 11, a conveyor belt 12 and a controller 13; the slurry barrel 11 is arranged above the conveyor belt 12 through a bracket; the controller 13 is arranged on the frame of the conveyor belt 12; a rotating shaft 111 and stirring rods 112 are arranged inside the slurry barrel 11, two ends of the rotating shaft 111 are respectively and rotatably connected to the inner wall of the slurry barrel 11 through bearings, and the stirring rods 112 are uniformly and alternately arranged on two sides of the surface of the rotating shaft 111; the stirring motor 113 is fixedly connected to the top surface of the outer side of the slurry barrel 11, and the output end of the stirring motor 113 penetrates through a through hole formed in the top surface of the slurry barrel 11 and is fixedly connected with the top end of the rotating shaft 111; the top surface of the slurry barrel 11 is also provided with a feeding hole 114; the bottom end of the slurry barrel 11 is provided with a discharge port, the discharge port is connected with a liquid collecting cavity 15 through a main infusion pipe 14, and the main infusion pipe 14 is a telescopic corrugated pipe; a group of fixing rods 115 are symmetrically arranged on the outer side of the bottom end of the slurry barrel 11, and electric telescopic rods 16 are respectively arranged at two ends of the top surface of the liquid collecting cavity 15 and connected with the bottom surfaces of the fixing rods 115; a plurality of grouting heads 17 are arranged on the bottom surface of the liquid collecting cavity 15 at equal intervals; the grouting heads 17 are provided with electromagnetic valves 171; a liquid level sensor 172 is arranged beside each grouting head 17; the stirring motor 113, the electric telescopic rod 16, the electromagnetic valve 171 and the liquid level sensor 172 are all electrically connected with the controller 13; a plurality of mould placing discs 41 are arranged on the surface of the conveyor belt 12 at equal intervals, and a plurality of moulds 42 are placed in the mould placing discs 41 in parallel; the driving motor of the conveyor belt 12 is electrically connected with the controller 13; and a photoelectric sensor 43 is arranged on the top surface of the rack of the conveying belt 12 right below the grouting head 17, and the photoelectric sensor 43 is electrically connected with the controller 13.
The device is started by the controller 13, the controller 13 starts the stirring motor 113, the stirring motor 113 drives the rotating shaft 111 to rotate, and the stirring rod 112 on the surface of the rotating shaft 111 stirs the slurry at a constant speed to prevent the slurry from layering and precipitating; the molds 42 are juxtaposed in the mold placing tray 41; when the mold 42 is driven by the conveyor belt 12 to move to the position of the photoelectric sensor 43, the photoelectric sensor 43 sends an electric signal to the controller 13, and the controller 13 stops the operation of the conveyor belt 12; the controller 13 controls the electric telescopic rod 16 to extend to drive the grouting head 17 to descend, the switch of the electromagnetic valve 171 is opened for grouting, when the grouting height reaches the height of the liquid level sensor 172, the controller 13 closes the electromagnetic valve 171, the electric telescopic rod 16 drives the grouting head 17 to reset, the conveyor belt 12 drives the mold 42 to continue to advance until the next mold 42 moves to the position of the photoelectric sensor 43, and automatic grouting is repeatedly performed.
The slurry pouring mechanism 2 comprises a frame 21, a slurry recovery tank 22, a turnover plate 23 and a square fixing frame 26; the slurry recovery tank 22 is arranged below the inner side of the frame 21; a plurality of turnover plates 23 are arranged in parallel in the frame 21; rotating shafts at two ends of the turnover plate 23 are respectively and rotatably connected to the rack 21 through bearings, the rotating shaft at the right end of the turnover plate 23 penetrates through a through hole formed in the surface of the rack 21 to be connected with a chain wheel 24, and the outer side of the chain wheel 24 is sleeved with a chain 25; one of the sprockets 24 is driven by a motor; the top surface of the bracket at the left end of the top surface of the turnover plate 23 is rotatably connected with a square fixing frame 26 through a hinge seat; the mold placing plate 41 is placed at the center of the top surface of the turnover plate 23; the bottom surface of the square-shaped fixing frame 26 is in contact connection with the step of the top surface of the die 42; the right end of the square-shaped fixing frame 26 is placed in a placing groove formed in the top surface of a bracket at the right end of the turnover plate 23; the stopper 27 is rotatably connected to the top surface of the bracket through a shaft, and the square-shaped fixing frame 26 is fixed in the placing groove of the bracket by the stopper 27.
Placing a mold placing disc 41 at the center of the top surface of the turnover plate 23, clamping the square fixing frame 26 on the mold 41, and fixing the mold 41; the motor is started, the motor drives the turnover plate 23 to turn over synchronously, the slurry in the die 42 flows into the slurry recovery tank 22 to be recovered, and the recovered slurry is treated by processes such as filtering and the like and then is sent back into the slurry barrel 11 to be recycled.
The drying mechanism 3 comprises a heat-insulating cover 31, a second conveyor belt 32, a fan 33 and an air guide pipe 34; the heat-insulating cover 31 is fixedly connected to the top surface of the rack of the second conveyor belt 32; a plurality of mould placing discs 41 are placed on the top surface of the second conveyor belt 32 at equal intervals; a plurality of fans 33 are arranged on the top surface of the heat preservation cover 31 at equal intervals; the outer sides of the top surfaces of the heat preservation covers 31 corresponding to the fans 33 are respectively connected with a hot air source through air guide pipes 34.
And (3) placing the mold 42 after the slurry pouring on the second conveyor belt 32, starting the fan 33, and allowing hot air to enter the heat-insulating cover 31 through the air guide pipe 34 to dry moisture in the mold 42 so as to assist in demolding.
Claims (1)
1. The domestic ceramic grouting production equipment comprises a grouting mechanism (1), a slurry pouring mechanism (2) and a drying mechanism (3); the automatic grouting machine is characterized in that the grouting mechanism (1), the pouring mechanism (2) and the drying mechanism (3) are sequentially arranged from left to right; the grouting mechanism (1) comprises a slurry barrel (11), a conveyor belt (12) and a controller (13); the slurry barrel (11) is arranged above the conveyor belt (12) through a bracket; the controller (13) is arranged on the rack of the conveyor belt (12); a rotating shaft (111) and stirring rods (112) are arranged in the slurry barrel (11), two ends of the rotating shaft (111) are respectively connected to the inner wall of the slurry barrel (11) through bearings in a rotating mode, and the stirring rods (112) are uniformly arranged on two sides of the surface of the rotating shaft (111) in a staggered mode; the stirring motor (113) is fixedly connected to the top surface of the outer side of the slurry barrel (11), and the output end of the stirring motor (113) penetrates through a through hole formed in the top surface of the slurry barrel (11) to be fixedly connected with the top end of the rotating shaft (111); the top surface of the slurry barrel (11) is also provided with a feed inlet (114); the bottom end of the slurry barrel (11) is provided with a discharge port, the discharge port is connected with a liquid collecting cavity (15) through a main infusion pipe (14), and the main infusion pipe (14) is a telescopic corrugated pipe; a group of fixing rods (115) are symmetrically arranged on the outer side of the bottom end of the slurry barrel (11), and electric telescopic rods (16) are respectively arranged at two ends of the top surface of the liquid collecting cavity (15) and connected with the bottom surfaces of the fixing rods (115); a plurality of grouting heads (17) are arranged on the bottom surface of the liquid collecting cavity (15) at equal intervals; the grouting heads (17) are all provided with electromagnetic valves (171); a liquid level sensor (172) is arranged beside each grouting head (17); the stirring motor (113), the electric telescopic rod (16), the electromagnetic valve (171) and the liquid level sensor (172) are electrically connected with the controller (13); a plurality of mould placing discs (41) are arranged on the surface of the conveyor belt (12) at equal intervals, and a plurality of moulds (42) are placed in the mould placing discs (41) in parallel; the driving motor of the conveyor belt (12) is electrically connected with the controller (13); a photoelectric sensor (43) is arranged on the top surface of the rack of the conveyor belt (12) right below the grouting head (17), and the photoelectric sensor (43) is electrically connected with the controller (13); the slurry pouring mechanism (2) comprises a rack (21), a slurry recovery tank (22), a turnover plate (23) and a square-shaped fixing frame (26); the slurry recovery tank (22) is arranged below the inner side of the frame (21); a plurality of turnover plates (23) are arranged in parallel in the frame (21); rotating shafts at two ends of the turnover plate (23) are respectively and rotatably connected to the rack (21) through bearings, the rotating shaft at the right end of the turnover plate (23) penetrates through a through hole formed in the surface of the rack (21) and is connected with a chain wheel (24), and a chain (25) is sleeved on the outer side of the chain wheel (24); one of the chain wheels (24) is driven by a motor; the top surface of the bracket at the left end of the top surface of the turnover plate (23) is rotationally connected with a square-shaped fixed frame (26) through a hinged seat; the mould placing disc (41) is placed at the center of the top surface of the turnover plate (23); the bottom surface of the square-shaped fixing frame (26) is in contact connection with the step of the top surface of the die (42); the right end of the square-shaped fixing frame (26) is arranged in a placing groove formed in the top surface of a right-end support of the turnover plate (23); the stopper (27) is rotatably connected to the top surface of the bracket through a shaft, and the square-shaped fixing bracket (26) is fixed in the placing groove of the bracket by the stopper (27); the drying mechanism (3) comprises a heat-insulating cover (31), a second conveyor belt (32), a fan (33) and an air guide pipe (34); the heat-insulating cover (31) is fixedly connected to the top surface of the rack of the second conveyor belt (32); a plurality of mould placing discs (41) are placed on the top surface of the second conveyor belt (32) at equal intervals; a plurality of fans (33) are arranged on the top surface of the heat-insulating cover (31) at equal intervals; the outer sides of the top surfaces of the heat preservation covers (31) corresponding to the fans (33) are respectively connected with a hot air source through air guide pipes (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220449492.2U CN217395272U (en) | 2022-03-03 | 2022-03-03 | Domestic ceramic slip casting production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220449492.2U CN217395272U (en) | 2022-03-03 | 2022-03-03 | Domestic ceramic slip casting production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217395272U true CN217395272U (en) | 2022-09-09 |
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ID=83138949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220449492.2U Active CN217395272U (en) | 2022-03-03 | 2022-03-03 | Domestic ceramic slip casting production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217395272U (en) |
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2022
- 2022-03-03 CN CN202220449492.2U patent/CN217395272U/en active Active
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