CN207952534U - A kind of fiber riser molding machine - Google Patents
A kind of fiber riser molding machine Download PDFInfo
- Publication number
- CN207952534U CN207952534U CN201820233379.4U CN201820233379U CN207952534U CN 207952534 U CN207952534 U CN 207952534U CN 201820233379 U CN201820233379 U CN 201820233379U CN 207952534 U CN207952534 U CN 207952534U
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- China
- Prior art keywords
- riser
- lower die
- cylinder
- stock tank
- stock
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model is a kind of fiber riser molding machine, including rack, mold, two groups of symmetrically arranged shaping stations for producing riser and the feeding roller for conveying riser, the mold includes upper mold, No.1 lower die and No. two lower dies, and the shaping station includes No.1 stock tank, No. two stock tanks, vertically movable mechanism, transverse moving mechanism, feeding pressure mechanism, rotating mechanism, fixed ring, the mechanism for picking for fixed ring to be placed on rotating mechanism and the material receiving mechanism that can be translated vertically for driving upper mold movement.Production technology is full-automatic operation, can produce the riser of layering, not need artificial pickup, be greatly saved labour, reduce production cost.
Description
Technical field
The utility model belongs to the apparatus field of manufacture casting riser, and in particular to a kind of fiber riser molding machine and its work
Make method.
Background technology
Fiber riser is a kind of riser product used in casting industry, at present the former efficiency used in fiber riser
It is low, including -- vacuumizing Rotary adsorption product, just one-step forming -- retract -- roll-in product forming surface -- by die strip product for mold immersion
Die strip workpiece moves at cavity plate cavity -- vibration die body make product fall off cause matrix cavity in -- put fixed ring -- cavity plate overturning --
Product falls off together with fixed ring to be caused in operating personnel's hand -- and operating personnel send to drying production line.Because process is more, all per process
Personnel are needed to go to be manually operated, manual pickup, the degree of automation is low, and required human resources are big, and labor intensity is higher, especially takes
Difficulty is big when part, and then causes part accuracy low, and high rejection rate is of high cost, extremely wastes raw material.
Utility model content
To solve the above problems, a kind of fiber riser molding machine of the utility model offer and its working method, the molding machine
Can production layering riser, and can automatic discharging need not manually take finished product riser, reach the fully automated of production technology
Change.
The technical solution adopted in the utility model is as follows：
A kind of fiber riser molding machine, including rack, mold, two groups of symmetrically arranged shaping stations for producing riser
With the feeding roller for conveying riser, the mold includes upper mold, No.1 lower die and No. two lower dies, and the shaping station includes one
It is number stock tank, No. two stock tanks, the vertically movable mechanism for driving upper mold movement, transverse moving mechanism, feeding pressure mechanism, rotating mechanism, solid
Determine ring, the mechanism for picking for fixed ring to be placed on rotating mechanism and the material receiving mechanism that can be translated vertically；
Lower die supporting rack is both provided at the No.1 stock tank and No. two stock tank stations and in compacting riser base shape
Feeding pressure mechanism, the lower die supporting rack at the No.1 stock tank is used to support fixed No.1 lower die, No. two stock tank stations
Lower die supporting rack, which is used to support, fixes No. two lower dies；
The transverse moving mechanism is provided with the movable stand that ball screw assembly, realizes transverse translation, described vertically movable
Mechanism can vertically translate on movable stand；It is fixed in the vertically movable mechanism for locking or dividing with lower die supporting rack grafting
From lower die locking cylinder and electric rotating machine for driving upper mold axial-rotation；
Two groups of feeding pressure mechanisms are correspondingly arranged with No.1 lower die and No. two lower dies respectively；The feeding pressure mechanism includes binder
Cylinder, bull stick and the idler wheel for rolling riser, one end of the bull stick and the external part connection of press cylinder, the other end are installed
The middle part of idler wheel, the bull stick is rotatably mounted on lower die supporting rack；The length that length, the press cylinder of bull stick are stretched out can
It is chosen according to the shape of riser, by the swing angle for controlling the flexible adjustment bull stick of press cylinder；
The rotating mechanism includes the rotation temporarily set bucket and being horizontally disposed with and temporarily set bucket for clamping for placing finished product riser
Turntable, the top edge for temporarily setting bucket are fixed on a spinstand；It is provided on the turntable for locking or unclamping fixed ring
Cylinder；
The mechanism for picking includes lateral cylinder, vertical cylinder and the electromagnet for adsorbing fixed ring, the electromagnet
It is fixed on the external part of vertical cylinder, the vertical cylinder is fixed on the external part of lateral cylinder.
Above-mentioned fiber riser molding machine, the shaping station further include two groups and are separately positioned on No.1 stock tank and No. two stock tanks
Top is used to clean the wiper mechanism of mold.
Above-mentioned fiber riser molding machine is additionally provided with the blender for stirring material in stock tank in the rack.
It is respectively arranged with liquid level sensing device in above-mentioned fiber riser molding machine, the No.1 stock tank and No. two stock tanks.
The working method of above-mentioned fiber riser molding machine, two stations work at the same time, include the following steps：
S1) start machine, blender operation, external equipment has supplemented slurry into stock tank by each feed inlet；
S2) the upper mold downlink that vertically movable mechanism operation drives is realized with No.1 lower die molds, the ejection of lower die locking cylinder
So that lower die supporting rack is locked with vertically movable mechanism；
S3) wiper mechanism operation begins a clean up the defective material in upper mold, No.1 lower die；
S4) vertically movable mechanism driving lower die supporting rack comes downwards in No.1 stock tank, and electric rotating machine operation is upper after molding
Mould, No.1 lower die rotate together；Blow valve is closed, and starts to vacuumize；Press cylinder ejects, and idler wheel rolls riser molding；It takes out true
Sky stops, and blow valve is opened；
S5) vertically movable mechanism drives lower die supporting rack to go upward to above No.1 stock tank and continues to rotate certain time；
S6) feeding pressure mechanism is retracted, and upper mold and No.1 lower die are stopped rotating, and completes the adsorption forming of the first layered material；
S7) lower die locking cylinder retracts demoulding, and vertically movable mechanism drives upper mold uplink with completely separable with lower die, and first
Layered material is in upper mold；
S8) transverse moving mechanism driving movable stand transverse translation makes vertically movable mechanism and upper mold be moved to right together to No. two slurries
Pond starts the second layered material adsorption forming, and upper mold and No. two lower dies moldings, work step is with above-mentioned S3) to S7), finished product emits
Mouthful；
S9) transverse moving mechanism driving movable stand transverse translation makes the upper mold with finished product riser continue to move to right to whirler
The top of structure is about to finished product riser under vertically movable mechanism and is put into temporarily set in bucket, the cylinder ejector discharging of vertically movable mechanism, it
Vertically movable mechanism is repositioned to the technique that next round is carried out at No.1 stock tank station afterwards；
S10) lateral cylinder of mechanism for picking, which moves to right, makes electromagnet be powered to station, vertical cylinder downlink, electromagnet is picked up
Fixed ring is sucked, then fixed ring is placed on and temporarily sets above bucket by mechanism for picking；
S11) mechanism for picking is retracted into former station, at the same the cylinder top on turntable send as an envoy to fixed ring with temporarily set bucket locking；
S12) rotating mechanism, which overturns 180 °, makes finished product emit mouth down, material receiving mechanism uplink, and the cylinder on turntable moves back immediately
It returns fixed ring to disengage, finished product riser stays on material receiving mechanism；
S13) material receiving mechanism retracts to former station, and finished product riser reaches to be conveyed on feeding roller；After feeding roller starts,
Any one material receiving mechanism is not run.
Above-mentioned steps S3) in, scavenging period is 2 ~ 5 seconds.
The beneficial effects of the utility model are：Production technology is full-automatic operation, can produce the riser of layering, not need
Artificial pickup, is greatly saved labour, reduces production cost.Two groups of riser can be produced simultaneously within a production cycle, greatly
Improve production efficiency greatly.Simultaneously equipped with cleaning mechanism is rinsed, reduce the shadow that defective material generates mould and die accuracy and parts quality
It rings.The connection of ball-screw and the linear guide greatly reduces the external factors such as the vibration generated in equipment operation to product matter
Influence caused by amount.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram of the utility model；
Fig. 2 is the schematic front view of the utility model；
Fig. 3 is the schematic top plan view of the utility model；
Fig. 4 is the locking principle of the utility model lower die supporting rack and vertically movable mechanism；
Fig. 5 is the operation principle schematic diagram of the utility model press material structure；
Fig. 6 is the schematic diagram of the utility model mechanism for picking.
In figure：1 it is rack, 21 be No.1 stock tank, 22 be No. two stock tanks, 23 be feed inlet, 3 be blender, 4 is lower die branch
Support, 5 be vertically movable mechanism, 51 be lower die locking cylinder, 52 be electric rotating machine, 6 be transverse moving mechanism, 61 be mobile
Frame, 7 be feeding pressure mechanism, 71 be press cylinder, 72 be bull stick, 73 be idler wheel, 8 be rotating mechanism, 9 be mechanism for picking, 91 be horizontal
To cylinder, 92 be vertical cylinder, 93 be electromagnet, 10 be wiper mechanism, 11 be material receiving mechanism, 12 be feeding roller, 13 be fixed
Bucket is temporarily is set, 15 is finished product riser in ring, 14.
Specific implementation mode
The utility model is further explained below in conjunction with the accompanying drawings.
It should be noted that in diagram, in order to which upper die forming, lower mold forming, fixed ring are compressed, the technical process of splicing
It expresses clearly, locking is fixed by the two vertically movable mechanisms 5 and fixed ring 13 shown on each station under different process
State, the actual each station of molding machine is only there are one vertically movable mechanism 5 and a fixed ring 13.
A kind of fiber riser molding machine, including rack 1, mold, two groups of symmetrically arranged molding works for producing riser
Position and the feeding roller 12 for conveying riser, the mold include upper mold, No.1 lower die and No. two lower dies, the shaping station packet
Include 21, No. two stock tanks 22 of No.1 stock tank, drive upper mold movement vertically movable mechanism 5, transverse moving mechanism 6, feeding pressure mechanism 7,
Rotating mechanism 8, fixed ring 13, the mechanism for picking 9 for fixed ring 13 to be placed on rotating mechanism 8 and what can be translated vertically connect
Expect mechanism 11；
Lower die supporting rack 4 is both provided at the No.1 stock tank 21 and No. two 22 stations of stock tank and in compacting riser base
The feeding pressure mechanism 7 of shape, the lower die supporting rack 4 at the No.1 stock tank 21 are used to support fixed No.1 lower die, No. two slurries
The lower die supporting rack 4 of 22 station of pond, which is used to support, fixes No. two lower dies；
The transverse moving mechanism 6 is provided with the movable stand 61 that ball screw assembly, realizes transverse translation, described vertical
Mobile mechanism 5 can vertically translate on movable stand 61；It is fixed in the vertically movable mechanism 5 for being inserted with lower die supporting rack 4
Connect the lower die locking cylinder 51 of locking or separation and the electric rotating machine 52 for driving upper mold axial-rotation；
Two groups of feeding pressure mechanisms 7 are correspondingly arranged with No.1 lower die and No. two lower dies respectively；The feeding pressure mechanism 7 includes pressure
Expect that cylinder 71, bull stick 72 and the idler wheel 73 for rolling riser, one end of the bull stick 72 connect with the external part of press cylinder 71
It connects, other end installation idler wheel 73, the middle part of the bull stick 72 is rotatably mounted on lower die supporting rack 4；
The rotating mechanism 8 includes for placing temporarily setting bucket 14 and being horizontally disposed with and temporarily set bucket for clamping for finished product riser 15
14 turntable, the top edge for temporarily setting bucket 14 are fixed on a spinstand；It is provided on the turntable for locking or pine
Open the cylinder of fixed ring 13；
The mechanism for picking 9 includes lateral cylinder 91, vertical cylinder 92 and the electromagnet 93 for adsorbing fixed ring 13, institute
The external part that electromagnet 93 is fixed on vertical cylinder 92 is stated, the vertical cylinder 92 is fixed on the external part of lateral cylinder 91.
Above-mentioned fiber riser molding machine, the shaping station further include two groups and are separately positioned on No.1 stock tank 21 and No. two slurries
Wiper mechanism 10 of 22 top of pond for cleaning mold.
Above-mentioned fiber riser molding machine is additionally provided with the blender 3 for stirring material in stock tank in the rack 1
Level sensing dress is respectively arranged in above-mentioned fiber riser molding machine, the No.1 stock tank 21 and No. two stock tanks 22
It sets.
The working method of above-mentioned fiber riser molding machine, two stations work at the same time, include the following steps：
S1) start machine, blender 3 is run, and external equipment supplements good slurry by each feed inlet 21 into stock tank 21,22
Material；
S2) the upper mold downlink that the operation of vertically movable mechanism 5 drives is realized with No.1 lower die molds, and lower die locking cylinder 51 pushes up
Go out so that lower die supporting rack 4 is locked with vertically movable mechanism 5；
S3) wiper mechanism 10 runs the defective material begun a clean up in upper mold, No.1 lower die；
S4) vertically movable mechanism 5 drives lower die supporting rack 4 to come downwards in No.1 stock tank 21, and electric rotating machine 52 is run, molding
Upper mold, No.1 lower die afterwards rotates together；Blow valve is closed, and starts to vacuumize；Press cylinder 71 ejects, and idler wheel 73 rolls riser
Molding；Stopping is vacuumized, blow valve is opened；
S5) vertically movable mechanism 5 drives lower die supporting rack 4 to go upward to 21 top of No.1 stock tank and continues one timing of rotation
Between；
S6) feeding pressure mechanism 7 is retracted, and upper mold and No.1 lower die are stopped rotating, and completes the adsorption forming of the first layered material；
S7) lower die locking cylinder 51 retracts demoulding, and vertically movable mechanism 5 drives upper mold uplink with completely separable with lower die,
First layered material is in upper mold；
S8) transverse moving mechanism 6 drives 61 transverse translation of movable stand that vertically movable mechanism 5 and upper mold is made to be moved to right together to two
Number stock tank 22 starts the second layered material adsorption forming, upper mold and No. two lower dies moldings, and work step is with above-mentioned S3) to S7), it is made into
Product riser 15；
S9) transverse moving mechanism 6 drive 61 transverse translation of movable stand make the upper mold with finished product riser 15 continue to move to right to
The top of rotating mechanism 8 is about to finished product riser 15 under vertically movable mechanism 5 and is put into temporarily set in bucket 14, the gas of vertically movable mechanism 5
Cylinder ejects discharging, and vertically movable mechanism 5 is repositioned to the technique that next round is carried out at 21 station of No.1 stock tank later；
S10) lateral cylinder 91 of mechanism for picking 9, which moves to right, makes electromagnet 93 to pickup station, 92 downlink of vertical cylinder, electromagnetism
Fixed ring 13 is sucked in the energization of iron 93, and then fixed ring 13 is placed on by mechanism for picking 9 temporarily sets 14 top of bucket；
S11) mechanism for picking 9 is retracted into former station, while the cylinder top on turntable sends as an envoy to and fixed ring 13 and temporarily sets bucket 14
Locking；
S12) rotating mechanism 8, which overturns 180 °, makes finished product riser 15 downward, 11 uplink of material receiving mechanism, immediately the gas on turntable
Cylinder retracts the disengagement of fixed ring 13, and finished product riser 15 stays on material receiving mechanism 11；
S13) material receiving mechanism 11 retracts to former station, and finished product riser 15 reaches to be conveyed on feeding roller 12；Work as feeding roller
After 12 start, any one material receiving mechanism 11 is not run.
Above-mentioned steps S3) in, scavenging period is 2 ~ 5 seconds.
Claims (4)
1. a kind of fiber riser molding machine, it is characterised in that：Including rack（1）, mold, symmetrically set for producing two groups of riser
The shaping station set and the feeding roller for conveying riser（12）, the mold includes upper mold, No.1 lower die and No. two lower dies, institute
It includes No.1 stock tank to state shaping station（21）, No. two stock tanks（22）, drive upper mold movement vertically movable mechanism（5）, laterally move
Motivation structure（6）, feeding pressure mechanism（7）, rotating mechanism（8）, fixed ring（13）, for by fixed ring（13）It is placed into rotating mechanism
（8）On mechanism for picking（9）With the material receiving mechanism that can be translated vertically（11）；
The No.1 stock tank（21）With No. two stock tanks（22）Lower die supporting rack is both provided at station（4）With for compacting riser
The feeding pressure mechanism of base shape（7）, the No.1 stock tank（21）The lower die supporting rack at place（4）It is used to support fixed No.1 lower die, institute
State No. two stock tanks（22）The lower die supporting rack of station（4）It is used to support and fixes No. two lower dies；
The transverse moving mechanism（6）It is provided with the movable stand that ball screw assembly, realizes transverse translation（61）, described vertical
Mobile mechanism（5）It can be in movable stand（61）Upper vertical translation；The vertically movable mechanism（5）On be fixed with for being supported with lower die
Frame（4）Grafting is locked or the lower die locking cylinder of separation（51）With the electric rotating machine for driving upper mold axial-rotation（52）；
Two groups of feeding pressure mechanisms（7）It is correspondingly arranged respectively with No.1 lower die and No. two lower dies；The feeding pressure mechanism（7）Including pressure
Expect cylinder（71）, bull stick（72）With the idler wheel for rolling riser（73）, the bull stick（72）One end and press cylinder（71）
External part connection, the other end install idler wheel（73）, the bull stick（72）Middle part rotatably be mounted on lower die supporting rack（4）
On；
The rotating mechanism（8）Including being used to place finished product riser（15）Temporarily set bucket（14）It is temporarily set for clamping with being horizontally disposed with
Bucket（14）Turntable, it is described temporarily to set bucket（14）Top edge fix on a spinstand；It is provided on the turntable for locking
Tight or release fixed ring（13）Cylinder；
The mechanism for picking（9）Including lateral cylinder（91）, vertical cylinder（92）With for adsorbing fixed ring（13）Electromagnet
（93）, the electromagnet（93）It is fixed on vertical cylinder（92）External part, the vertical cylinder（92）It is fixed on lateral cylinder
（91）External part.
2. fiber riser molding machine according to claim 1, it is characterised in that：The shaping station further includes two groups of difference
It is arranged in No.1 stock tank（21）With No. two stock tanks（22）Top is used to clean the wiper mechanism of mold（10）.
3. fiber riser molding machine according to claim 2, it is characterised in that：The rack（1）On be additionally provided with and be used for
Stir the blender of material in stock tank（3）.
4. fiber riser molding machine according to claim 3, it is characterised in that：The No.1 stock tank（21）With No. two stock tanks
（22）In be respectively arranged with liquid level sensing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820233379.4U CN207952534U (en) | 2018-02-09 | 2018-02-09 | A kind of fiber riser molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820233379.4U CN207952534U (en) | 2018-02-09 | 2018-02-09 | A kind of fiber riser molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207952534U true CN207952534U (en) | 2018-10-12 |
Family
ID=63738442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820233379.4U Withdrawn - After Issue CN207952534U (en) | 2018-02-09 | 2018-02-09 | A kind of fiber riser molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207952534U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176820A (en) * | 2018-02-09 | 2018-06-19 | 济南标美精密机械有限公司 | A kind of fiber riser molding machine and its method of work |
-
2018
- 2018-02-09 CN CN201820233379.4U patent/CN207952534U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176820A (en) * | 2018-02-09 | 2018-06-19 | 济南标美精密机械有限公司 | A kind of fiber riser molding machine and its method of work |
| CN108176820B (en) * | 2018-02-09 | 2023-04-28 | 济南标美精密机械有限公司 | Fiber riser forming machine and working method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20181012 Effective date of abandoning: 20230428 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20181012 Effective date of abandoning: 20230428 |