CN104175395B - Automatic molding and manufacturing system for domestic ceramics - Google Patents
Automatic molding and manufacturing system for domestic ceramics Download PDFInfo
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- CN104175395B CN104175395B CN201410381240.0A CN201410381240A CN104175395B CN 104175395 B CN104175395 B CN 104175395B CN 201410381240 A CN201410381240 A CN 201410381240A CN 104175395 B CN104175395 B CN 104175395B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000000465 moulding Methods 0.000 title claims abstract description 23
- 239000002002 slurry Substances 0.000 claims abstract description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 114
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000001035 drying Methods 0.000 abstract description 12
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
一种日用陶瓷自动成型生产系统,包括有:设置在机架上用于带动模具夹具输送模具的模具输送装置;等间隔的固定在模具输送装置上的用于夹持模具的多数个模具夹具;设置在机架的首端并位于模具夹具一侧的水平装夹装置;设置在机架的首端并位于模具夹具上面的垂直装夹装置;设置在机架上并位于模具夹具上面的灌浆装置;设置在机架下侧的倒浆装置;罩在机架上用于对随模具输送装置移动而移动的模具夹具中的模具进行干燥的热风装置。本发明从空模具干燥、注浆、带模干燥、倒余浆直至待模干燥,多个坯体同时一次性自动成型,全线无需操作人员,设备自动化程度高,提高了生产效率和产品成品率,节省场地,节能环保等需求。适用于大批量产品的连续生产。
An automatic molding production system for daily-use ceramics, comprising: a mold conveying device arranged on a frame for driving the mold fixture to convey the mold; a plurality of mold fixtures fixed on the mold conveying device at equal intervals for clamping the mold ;The horizontal clamping device arranged at the head end of the frame and located on one side of the mold fixture; the vertical clamping device arranged at the head end of the frame and located above the mold fixture; the grouting set on the frame and located above the mold fixture device; a pouring device arranged on the lower side of the frame; a hot air device covering the frame for drying the mold in the mold clamp that moves with the movement of the mold conveying device. In the present invention, from empty mold drying, grouting, belt mold drying, pouring of excess slurry to waiting mold drying, multiple blanks are automatically formed at one time at the same time, no operator is needed in the whole line, the equipment has a high degree of automation, and the production efficiency and product yield are improved. , save space, energy saving and environmental protection and other needs. Suitable for continuous production of mass products.
Description
技术领域technical field
本发明涉及一种日用陶瓷成型生产线。特别是涉及一种日用陶瓷自动成型生产系统。The invention relates to a production line for forming daily-use ceramics. In particular, it relates to an automatic molding production system for daily-use ceramics.
背景技术Background technique
现代日用陶瓷的大致生产过程:模具灌浆—成型—干燥—倒浆—成品。目前整个生产过程主要还是依靠劳动密集型的手工生产,部分陶瓷自动注浆成型设备虽然存在,但由于生产过程复杂,各工序分散、设备独立,从装夹烘干后的空模具、控制注浆和倒浆、将倒浆后的带坯模具摆放到烘房(坯体进入紧固阶段)、直至脱模取坯,整个过程均需要操作人员参与,手工操作较多、生产效率低、产品一致性差。现代日用陶瓷的生产主要依靠手工完成。部分陶瓷自动注浆成型设备虽然存在,但一般都是利用通用或专用的流体机械、管路元件、输送机械等来实现注浆成型的目的。其共同缺点是生产过程复杂且不易控制各个工艺过程、自动化程度不高、手工操作较多、生产效率较低、生产的瓷器存在磕伤、凿伤、缺渣等缺陷。The general production process of modern daily-use ceramics: mold grouting - molding - drying - pouring - finished product. At present, the entire production process mainly relies on labor-intensive manual production. Although some ceramic automatic grouting molding equipment exists, due to the complexity of the production process, each process is scattered, and the equipment is independent. From clamping and drying the empty mold to controlling grouting and pouring, placing the mold with blank after pouring into the drying room (the blank enters the fastening stage), until demoulding and taking the blank. The whole process requires the participation of operators. There are many manual operations, low production efficiency and low product quality. Consistency is poor. The production of modern daily-use ceramics is mainly done by hand. Although some ceramic automatic grouting molding equipment exists, they generally use general or special fluid machinery, pipeline components, conveying machinery, etc. to achieve the purpose of grouting molding. Their common disadvantages are that the production process is complicated and it is not easy to control each process, the degree of automation is not high, there are many manual operations, the production efficiency is low, and the produced porcelain has defects such as bruises, chisels, and lack of slag.
发明内容Contents of the invention
本发明所要解决的技术问题是,提供一种全线无需操作人员,设备自动化程度高的日用陶瓷自动成型生产系统。The technical problem to be solved by the present invention is to provide an automatic molding production system for daily-use ceramics that does not require operators in the whole line and has a high degree of equipment automation.
本发明所采用的技术方案是:一种日用陶瓷自动成型生产系统,包括有机架,还设置有:The technical scheme adopted in the present invention is: a kind of daily-use ceramics automatic molding production system, comprises frame, is also provided with:
模具输送装置,设置在所述的机架上,用于带动模具夹具输送模具;The mold conveying device is arranged on the frame and is used to drive the mold clamp to convey the mold;
模具夹具,设置有多数个,等间隔的固定在所述的模具输送装置上,用于夹持并通过模具输送装置输送模具;Mold clamps are provided with a plurality of them, fixed on the mold conveying device at equal intervals, for clamping and conveying the mold through the mold conveying device;
水平装夹装置,设置在所述的机架的首端,并位于所述模具夹具的一侧,用于对模具夹具中的模具进行水平定位;The horizontal clamping device is arranged at the head end of the frame and is located on one side of the mold fixture, and is used for horizontally positioning the mold in the mold fixture;
垂直装夹装置,设置在所述的机架的首端,并位于所述模具夹具的上面,用于对模具夹具中的模具进行垂直定位;The vertical clamping device is arranged at the head end of the frame and is located above the mold fixture, and is used for vertically positioning the mold in the mold fixture;
灌浆装置,设置在所述的机架上,并位于所述模具夹具的上面,用于对模具夹具中的模具进行灌浆;The grouting device is arranged on the frame and is located above the mold fixture, and is used for grouting the mold in the mold fixture;
倒浆装置,设置在所述机架的下侧,用于将模具内的浆倒出;A slurry pouring device, arranged on the lower side of the frame, is used to pour out the slurry in the mould;
热风装置,罩在所述的机架上,用于对随模具输送装置移动而移动的模具夹具中的模具进行干燥。The hot air device is covered on the frame and is used to dry the molds in the mold clamps that move with the movement of the mold conveying device.
所述的模具输送装置包括有:通过轴承座设置在所述的机架首端上的驱动轴,分别固定设置在所述的驱动轴上的从动齿轮和驱动链轮,固定在所述的机架上的用于驱动驱动链轮旋转的齿轮驱动电机减速机,所述齿轮驱动电机减速机的输出轴连接主动齿轮,所述的主动齿轮与所述的从动齿轮相啮合,从而通过驱动从动齿轮旋转来使驱动轴带动驱动链轮旋转,在所述的机架尾端上通过轴承座设置有从动轴,所述从动轴上固定设置有从动链轮,在所述的驱动链轮和从动链轮上连接有在驱动链轮旋转时能够带动模具夹具移动的链条,所述的链条上等间隔的固定设置有多数个用于连接模具夹具的连接架。The mold conveying device includes: a driving shaft arranged on the head end of the frame through a bearing seat, a driven gear and a driving sprocket respectively fixed on the driving shaft, fixed on the The gear drive motor reducer on the frame is used to drive the drive sprocket to rotate, the output shaft of the gear drive motor reducer is connected to the driving gear, and the drive gear is meshed with the driven gear, so that the driving The driven gear rotates to drive the drive shaft to drive the drive sprocket to rotate. A driven shaft is provided through a bearing seat at the tail end of the frame, and a driven sprocket is fixedly arranged on the driven shaft. The driving sprocket and the driven sprocket are connected with a chain capable of driving the mold fixture to move when the driving sprocket rotates, and a plurality of connecting frames for connecting the mold fixture are fixedly arranged at equal intervals on the chain.
所述的模具夹具包括有U型结构的夹具支架,所述U型结构的夹具支架的内侧底面设置有在水平装夹装置的驱动下旋转的水平夹紧丝杠,所述水平夹紧丝杠在对应所述水平装夹装置一端的端部为外凸锥结构,所述的水平夹紧丝杠由中间开始左右两段的螺纹旋转方向相反,在所述的水平夹紧丝杠上对称的设置有在两段反向螺纹旋转时相对水平移动的用于夹持模具的两个水平夹紧板,所述的U型结构内侧底面还对称且垂直的设置有在垂直装夹装置的驱动下旋转的两个竖直夹紧丝杠,所述的两个竖直夹紧丝杠的上端面为外凸锥结构,所述的两个竖直夹紧丝杠上螺纹连接有在竖直夹紧丝杠旋转时垂直移动用于竖直压紧模具的垂直夹紧板,所述U型结构的夹具支架的两个侧壁上分别向外侧凸出的设置有与模具输送装置中的链条上所设置的连接架轴承连接的连接轴。The mold clamp includes a U-shaped fixture bracket, the inner bottom surface of the U-shaped fixture bracket is provided with a horizontal clamping screw driven by a horizontal clamping device, and the horizontal clamping screw The end corresponding to one end of the horizontal clamping device is an outer convex cone structure, and the screw rotation direction of the left and right sections of the horizontal clamping screw is opposite from the middle, symmetrical on the horizontal clamping screw There are two horizontal clamping plates for clamping the mold that move relatively horizontally during the two-stage reverse thread rotation, and the inner bottom surface of the U-shaped structure is also symmetrically and vertically arranged under the drive of the vertical clamping device The two vertical clamping screw screws rotate, the upper end surfaces of the two vertical clamping screw screws are convex cone structures, and the two vertical clamping screw screws are threadedly connected with the vertical clamping screws. When the lead screw rotates, vertically move the vertical clamping plate used to vertically compress the mold. The two side walls of the fixture bracket of the U-shaped structure protrude outwards respectively and are provided with chains in the mold conveying device. The set connecting frame bearing is connected to the connecting shaft.
所述的水平装夹装置,包括有固定在所述机架上的正L型水平移动减速机座,固定在所述正L型水平移动减速机座上的水平驱动电机减速机,固定连接在所述水平驱动电机减速机的输出轴上并在水平驱动电机减速机的驱动下沿固定在所述机架上的水平导轨移动的倒L型水平移动减速机座,所述的倒L型水平移动减速机座上固定设置有水平移动减速机,所述的水平移动减速机的输出轴端部的结构为当与模具夹具中水平夹紧丝杠的外凸锥端相接触时能够使水平移动减速机运转的内凹锥端面的结构。The horizontal clamping device includes a positive L-shaped horizontal movement reducer base fixed on the frame, a horizontal drive motor reducer fixed on the positive L-shaped horizontal movement reducer base, and is fixedly connected to On the output shaft of the horizontal drive motor reducer and driven by the horizontal drive motor reducer, an inverted L-shaped horizontally movable reducer base that moves along a horizontal guide rail fixed on the frame, the inverted L-shaped horizontally A horizontal movement reducer is fixedly installed on the moving reducer base, and the structure of the output shaft end of the horizontal movement reducer is such that it can move horizontally The structure of the inner concave cone end face of the reducer.
所述的水平导轨是通过工字钢架固定在所述机架上。The horizontal guide rail is fixed on the frame by an I-shaped steel frame.
所述的垂直装夹装置包括有固定在所述机架上的具有双输出轴的电机减速机,所述电机减速机分别通过两个输出轴连接对称的固定在机架上的两个转向箱,所述的两个转向箱中的任一个转向箱的输出轴都垂直向下的连接一个丝杠,所述的丝杠上螺纹连接有竖直移动电机减速机座,所述竖直移动电机减速机座上固定设置有竖直移动电机减速机,所述的竖直移动电机减速机的输出轴与模具夹具中竖直夹紧丝杠的上顶端相对应,所述的竖直移动电机减速机的输出轴端部的结构为当与模具夹具中竖直夹紧丝杠上顶端的外凸锥端相接触时能够使竖直移动电机减速机运转的内凹锥端面的结构。The vertical clamping device includes a motor reducer with double output shafts fixed on the frame, and the motor reducer is respectively connected to two steering boxes symmetrically fixed on the frame through two output shafts. , the output shaft of any steering box in the two steering boxes is connected vertically downward to a lead screw, and the screw is threaded with a vertical movement motor speed reducer base, and the vertical movement motor A vertically moving motor reducer is fixedly arranged on the reducer base, the output shaft of the vertically moving motor reducer corresponds to the upper top end of the vertical clamping screw in the mold fixture, and the vertically moving motor reduces the speed The structure of the output shaft end of the machine is the structure of the concave cone end surface that can make the vertical moving motor reducer run when it contacts the convex cone end on the upper top of the vertical clamping screw in the mold fixture.
所述的倒浆装置包括有固定在所述机架上的齿条和与所述的齿条相啮合的倒浆齿轮,所述的倒浆齿轮固定在模具夹具中U型结构的夹具支架的两个侧壁上的连接轴上。The pouring device includes a rack fixed on the frame and a pouring gear meshed with the rack, and the pouring gear is fixed on the clamp bracket of the U-shaped structure in the mold clamp. On the connecting shaft on the two side walls.
本发明的一种日用陶瓷自动成型生产系统,与普通手工成型以及部分陶瓷自动注浆成型设备相比,生产效率高,产品一致性好。采用立式循环,连续作业方式,集注浆、成型、干燥、倒浆为一体,除人工送料、掏口和收取干燥后的坯体外,从空模具干燥、注浆、带模干燥、倒余浆直至待模干燥,多个坯体同时一次性自动成型,全线无需操作人员,设备自动化程度高,提高了生产效率和产品成品率,保证了产品的一致性,可充分满足陶瓷企业实现产业升级、提高产能和品质、减少人工及劳动强度,节省场地,节能环保等需求。适用于大批量产品的连续生产。Compared with ordinary manual molding and some ceramic automatic grouting molding equipment, the daily-use ceramics automatic molding production system of the present invention has high production efficiency and good product consistency. It adopts vertical circulation and continuous operation mode, which integrates grouting, molding, drying and pouring. In addition to manual feeding, digging and collecting dried blanks, drying from empty molds, grouting, drying with molds, and pouring Slurry until the mold is dried, multiple blanks are automatically formed at one time at the same time, no operator is required on the whole line, the equipment is highly automated, the production efficiency and product yield are improved, and the consistency of the product is guaranteed, which can fully meet the needs of ceramic enterprises to achieve industrial upgrading. , Improve production capacity and quality, reduce labor and labor intensity, save space, energy conservation and environmental protection and other needs. Suitable for continuous production of mass products.
附图说明Description of drawings
图1是本发明日用陶瓷自动成型生产系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of daily-use ceramics automatic molding production system of the present invention;
图2是本发明中模具输送装置的整体结构示意图;Fig. 2 is the overall structural representation of mold delivery device among the present invention;
图3是本发明中水平装夹装置的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the horizontal clamping device in the present invention;
图4是本发明中垂直装夹装置的整体结构示意图;Fig. 4 is a schematic diagram of the overall structure of the vertical clamping device in the present invention;
图5是本发明中倒浆装置的整体结构示意图。Fig. 5 is a schematic diagram of the overall structure of the pouring device in the present invention.
图中:In the picture:
1:垂直装夹装置 2:模具夹具1: Vertical clamping device 2: Mold fixture
3:热风装置 4:水平装夹装置3: Hot air device 4: Horizontal clamping device
5:模具输送装置 6:机架5: Mold conveying device 6: Rack
7:灌浆装置 8:倒浆装置7: Grouting device 8: Spouting device
9:水平驱动电机减速机 10:工字钢架9: Horizontal drive motor reducer 10: I-shaped steel frame
11:水平导轨 12:水平移动减速机座11: Horizontal guide rail 12: Horizontal movement reducer base
13:水平移动减速机 14:内凹锥端面13: Horizontal moving reducer 14: Concave end face
15:连接轴 16:水平夹紧丝杠15: Connecting shaft 16: Horizontal clamping screw
17:水平夹紧板 18:竖直夹紧丝杠17: Horizontal clamping plate 18: Vertical clamping screw
19:竖直移动电机减速机座 20:丝杠19: Vertical movement motor reducer base 20: Lead screw
21:转向箱 22:竖直移动电机减速机21: Steering box 22: Vertical movement motor reducer
23:输出轴 24:电机减速机23: Output shaft 24: Motor reducer
25:垂直夹紧板 26:驱动轴25: Vertical clamping plate 26: Drive shaft
27:链条 28:驱动链轮27: Chain 28: Drive sprocket
29:轴承座 30:从动齿轮29: Bearing seat 30: Driven gear
31:连接架 32:主动齿轮31: Connecting frame 32: Driving gear
33:驱动电机减速机 34:从动链轮33: Drive motor reducer 34: Driven sprocket
35:齿条 36:倒浆齿轮35: rack 36: pouring gear
37:从动轴 38:夹具支架37: Driven shaft 38: Fixture bracket
39:正L型水平移动减速机座 40:接浆装置39: Positive L-type horizontal movement reducer base 40: Slurry receiving device
具体实施方式detailed description
下面结合实施例和附图对本发明的一种日用陶瓷自动成型生产系统做出详细说明。A kind of daily-use ceramics automatic molding production system of the present invention will be described in detail below in combination with the embodiments and accompanying drawings.
如图1所示,本发明的一种日用陶瓷自动成型生产系统,包括有机架6,还设置有:模具输送装置5,设置在所述的机架6上,用于带动模具夹具2输送模具;模具夹具2,设置有多数个,等间隔的固定在所述的模具输送装置5上,用于夹持并通过模具输送装置5输送模具;水平装夹装置4,设置在所述的机架6的首端,并位于所述模具夹具2的一侧,用于对模具夹具2中的模具进行水平定位;垂直装夹装置1,设置在所述的机架6的首端,并位于所述模具夹具2的上面,用于对模具夹具2中的模具进行垂直定位;灌浆装置7,设置在所述的机架6上,并位于所述模具夹具2的上面,用于对模具夹具2中的模具进行灌浆;倒浆装置8,设置在所述机架6的下侧,用于将模具内的浆倒出;热风装置3,罩在所述的机架6上,用于对随模具输送装置5移动而移动的模具夹具2中的模具进行干燥。As shown in Figure 1, a kind of daily-use ceramics automatic molding production system of the present invention comprises frame 6, is also provided with: mold delivery device 5, is arranged on described frame 6, is used to drive mold clamp 2 Convey the mould; the mold clamp 2 is provided with a plurality, and is fixed on the mold conveying device 5 at equal intervals, and is used for clamping and conveying the mold through the mold conveying device 5; the horizontal clamping device 4 is arranged on the described mold conveying device 5 The head end of frame 6, and is positioned at the side of described mold fixture 2, is used for carrying out horizontal positioning to the mold in mold fixture 2; Vertical clamping device 1 is arranged on the head end of described frame 6, and Located above the mold fixture 2 for vertically positioning the mold in the mold fixture 2; the grouting device 7 is arranged on the frame 6 and positioned above the mold fixture 2 for positioning the mold The mold in the fixture 2 is grouted; the pouring device 8 is arranged on the underside of the frame 6, and is used to pour out the slurry in the mold; the hot air device 3 is covered on the frame 6 for The mold in the mold holder 2 that moves with the movement of the mold conveying device 5 is dried.
如图2所示,所述的模具输送装置5包括有:通过轴承座29设置在所述的机架6首端上的驱动轴26,分别固定设置在所述的驱动轴26上的从动齿轮30和驱动链轮28,固定在所述的机架6上的用于驱动驱动链轮28旋转的齿轮驱动电机减速机33,所述齿轮驱动电机减速机33的输出轴连接主动齿轮32,所述的主动齿轮32与所述的从动齿轮30相啮合,从而通过驱动从动齿轮30旋转来使驱动轴26带动驱动链轮28旋转,在所述的机架6尾端上通过轴承座设置有从动轴37,所述从动轴37上固定设置有从动链轮34,在所述的驱动链轮28和从动链轮34上连接有在驱动链轮28旋转时能够带动模具夹具2移动的链条27,所述的链条27上等间隔的固定设置有多数个用于连接模具夹具2的连接架31。As shown in Figure 2, the mold conveying device 5 includes: a driving shaft 26 arranged on the head end of the frame 6 through a bearing seat 29, and driven shafts 26 fixedly arranged on the driving shaft 26 respectively. The gear 30 and the driving sprocket 28 are fixed on the frame 6 to drive the gear drive motor reducer 33 for driving the drive sprocket 28 to rotate, and the output shaft of the gear drive motor reducer 33 is connected to the driving gear 32, The driving gear 32 is meshed with the driven gear 30, so that the drive shaft 26 drives the drive sprocket 28 to rotate by driving the driven gear 30 to rotate, and the drive shaft 26 is driven to rotate by the bearing seat at the tail end of the frame 6. A driven shaft 37 is provided, and a driven sprocket 34 is fixedly arranged on the driven shaft 37, and the driving sprocket 28 and the driven sprocket 34 are connected with a mold that can drive the mold when the driving sprocket 28 rotates. The chain 27 on which the clamp 2 moves, and a plurality of connecting frames 31 for connecting the mold clamp 2 are fixedly arranged at equal intervals on the chain 27 .
驱动电机减速机33驱动主动齿轮32带动从动齿轮30转动,可使驱动轴26旋转,带动驱动链轮28旋转,从而使链条27运动,模具夹具2两端小轴15通过连接架31把模具夹具2连接到链条27上,所以模具夹具2随着链条运动。The driving motor reducer 33 drives the driving gear 32 to drive the driven gear 30 to rotate, which can rotate the drive shaft 26 and drive the drive sprocket 28 to rotate, so that the chain 27 moves, and the small shafts 15 at both ends of the mold fixture 2 pass through the connecting frame 31 to hold the mold The gripper 2 is connected to a chain 27 so that the mold gripper 2 moves with the chain.
如图3、图4所示,所述的模具夹具2包括有U型结构的夹具支架38,所述U型结构的夹具支架38的内侧底面设置有在水平装夹装置4的驱动下旋转的水平夹紧丝杠16,所述水平夹紧丝杠16在对应所述水平装夹装置4一端的端部为外凸锥结构,所述的水平夹紧丝杠16由中间开始左右两段的螺纹旋转方向相反,在所述的水平夹紧丝杠16上对称的设置有在两段反向螺纹旋转时相对水平移动的用于夹持模具的两个水平夹紧板17,所述的U型结构内侧底面还对称且垂直的设置有在垂直装夹装置1的驱动下旋转的两个竖直夹紧丝杠18,所述的两个竖直夹紧丝杠18的上端面为外凸锥结构,所述的两个竖直夹紧丝杠18上螺纹连接有在竖直夹紧丝杠18旋转时垂直移动用于竖直压紧模具的垂直夹紧板25,所述U型结构的夹具支架38的两个侧壁上分别向外侧凸出的设置有与模具输送装置5中的链条27上所设置的连接架31轴承连接的连接轴15。As shown in Figures 3 and 4, the mold clamp 2 includes a clamp bracket 38 with a U-shaped structure. Horizontal clamping screw 16, the end of the horizontal clamping screw 16 corresponding to one end of the horizontal clamping device 4 is a convex cone structure, and the horizontal clamping screw 16 starts from the middle and has two left and right sections. The thread rotation direction is opposite, and two horizontal clamping plates 17 for clamping the mold are symmetrically arranged on the horizontal clamping lead screw 16 when two sections of reverse screw rotations are used to clamp the mold. The inner bottom surface of the type structure is also symmetrically and vertically provided with two vertical clamping screw screws 18 that rotate under the drive of the vertical clamping device 1, and the upper end surfaces of the two vertical clamping screw screws 18 are convex. Cone structure, the two vertical clamping screw 18 is threaded with a vertical clamping plate 25 that vertically moves when the vertical clamping screw 18 rotates and is used to vertically compress the mould, the U-shaped structure The two side walls of the clamp bracket 38 protrude outwards respectively and are provided with connecting shafts 15 that are bearing-connected with the connecting frame 31 provided on the chain 27 in the mold conveying device 5 .
如图3所示,所述的水平装夹装置4,包括有固定在所述机架6上的正L型水平移动减速机座39,固定在所述正L型水平移动减速机座39上的水平驱动电机减速机9,固定连接在所述水平驱动电机减速机9的输出轴上并在水平驱动电机减速机9的驱动下沿固定在所述机架6上的水平导轨11移动的倒L型水平移动减速机座12,所述的倒L型水平移动减速机座12上固定设置有水平移动减速机13,所述的水平移动减速机13的输出轴端部的结构为当与模具夹具2中水平夹紧丝杠16的外凸锥端相接触时能够使水平移动减速机13运转的内凹锥端面14的结构。所述的水平导轨11是通过工字钢架10固定在所述机架6上。As shown in Figure 3, the horizontal clamping device 4 includes a positive L-shaped horizontal movement reduction frame 39 fixed on the frame 6, and is fixed on the positive L-shaped horizontal movement reduction frame 39. The horizontal drive motor reducer 9 is fixedly connected to the output shaft of the horizontal drive motor reducer 9 and moves along the horizontal guide rail 11 fixed on the frame 6 under the drive of the horizontal drive motor reducer 9. The L-shaped horizontal movement speed reducer base 12, the inverted L-shaped horizontal movement speed reducer 12 is fixedly provided with a horizontal movement speed reducer 13, and the structure of the output shaft end of the horizontal movement speed reducer 13 is as follows: The structure of the concave cone end surface 14 that can make the horizontal movement reducer 13 operate when the external convex cone end of the horizontal clamping screw 16 in the fixture 2 contacts. The horizontal guide rail 11 is fixed on the frame 6 by an I-shaped steel frame 10 .
水平夹紧丝杠16在水平移动减速机13的输出轴部内凹锥端面14的驱动下可使左右对称两个水平夹紧板17夹紧和放松。模具安放在模具夹具中,水平驱动电机减速机9带动倒L型水平移动减速机座12及固定在其上面的水平移动减速机13沿水平导轨11水平左移,水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时,水平移动减速机13运转,通过水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时产生的摩擦力使水平夹紧丝杠16旋转,由于水平夹紧丝杠16的螺纹由中间开始左右两段反向,所以模具夹具2上的两个左右对称的水平夹紧板17可同时向中间移动,实现对模具的水平夹紧。当水平移动减速机13反转时,两个左右对称的水平夹紧板17可同时向两段返回,实现对模具的水平放松。The horizontal clamping lead screw 16 can clamp and loosen two left and right symmetrical horizontal clamping plates 17 under the drive of the concave cone end surface 14 of the output shaft portion of the horizontally moving reducer 13 . The mold is placed in the mold fixture, the horizontal driving motor reducer 9 drives the inverted L-shaped horizontal moving reducer base 12 and the horizontal moving reducer 13 fixed on it moves horizontally to the left along the horizontal guide rail 11, and the output shaft of the horizontal moving reducer 13 When the concave cone end surface 14 of the part contacts the convex cone end of the left end of the horizontal clamping screw 16, the horizontal movement reducer 13 operates, and the concave cone end surface 14 of the output shaft of the horizontal movement reducer 13 contacts the left end of the horizontal clamping screw 16 The frictional force generated when the convex tapered end makes the horizontal clamping screw 16 rotate. Since the screw thread of the horizontal clamping screw 16 is reversed from the middle to the left and right, the two left and right symmetrical horizontal clamping on the mold fixture 2 The plate 17 can move to the middle at the same time to realize the horizontal clamping of the mould. When the horizontal movement speed reducer 13 reverses, the two left and right symmetrical horizontal clamping plates 17 can return to the two sections at the same time, so as to realize the horizontal relaxation of the mould.
如图4所示,所述的垂直装夹装置1包括有固定在所述机架6上的具有双输出轴的电机减速机24,所述电机减速机24分别通过两个输出轴23连接对称的固定在机架6上的两个转向箱21,所述的两个转向箱21中的任一个转向箱21的输出轴都垂直向下的连接一个丝杠20,所述的丝杠20上螺纹连接有竖直移动电机减速机座19,所述竖直移动电机减速机座19上固定设置有竖直移动电机减速机22,所述的竖直移动电机减速机22的输出轴与模具夹具2中竖直夹紧丝杠18的上顶端相对应,所述的竖直移动电机减速机22的输出轴端部的结构为当与模具夹具2中竖直夹紧丝杠18上顶端的外凸锥端相接触时能够使竖直移动电机减速机22运转的内凹锥端面的结构。As shown in Figure 4, the vertical clamping device 1 includes a motor reducer 24 with double output shafts fixed on the frame 6, and the motor reducer 24 is connected symmetrically through two output shafts 23 respectively. Two steering boxes 21 fixed on the frame 6, the output shaft of any one of the steering boxes 21 in the two steering boxes 21 is connected vertically downward to a leading screw 20, on the leading screw 20 Threaded connection is with vertically moving motor reducer base 19, and described vertically moveable motor reducer base 19 is fixedly provided with vertically movable motor reducer 22, and the output shaft of described vertically moveable motor reducer 22 is connected with the mold fixture Corresponding to the upper top of the vertical clamping screw 18 in 2, the structure of the output shaft end of the vertically moving motor reducer 22 is when it is the same as the outer top of the vertical clamping screw 18 in the mold fixture 2 The structure of the concave cone end surface that can make the vertically moving motor reducer 22 run when the convex cone ends are in contact.
电机减速机24驱动输出轴23转动,通过转向箱21改变传动方向,转向箱21输出轴与输出轴23垂直,转向箱21输出轴带动丝杠20旋转使竖直移动电机减速机座19及其上竖直移动电机减速机22向下移动,当竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端相接触时,竖直移动电机减速机22运转,通过竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端接触产生的摩擦力使竖直夹紧丝杠18旋转,使垂直夹紧板25垂直下移,压紧模具,当竖直移动电机减速机22反转时,垂直夹紧板25垂直上移,垂直方向上放松模具。The motor speed reducer 24 drives the output shaft 23 to rotate, and the transmission direction is changed by the steering box 21. The output shaft of the steering box 21 is perpendicular to the output shaft 23, and the output shaft of the steering box 21 drives the screw 20 to rotate to vertically move the motor speed reducer base 19 and its The upper vertically moving motor reducer 22 moves downward, and when the inner concave cone end surface of the output shaft end of the vertically moving motor reducer 22 contacts the outer convex cone end of the upper end of the vertical clamping screw 18, the vertically moving motor The reducer 22 is running, and the vertical clamping screw 18 is rotated by the frictional force generated by the contact between the inner concave cone end surface of the output shaft end of the vertically moving motor reducer 22 and the outer convex cone end of the upper end of the vertical clamping screw 18, Make the vertical clamping plate 25 move down vertically to compress the mould. When the vertically moving motor reducer 22 reverses, the vertical clamping plate 25 moves up vertically to loosen the mold in the vertical direction.
如图5所示,所述的倒浆装置8包括有固定在所述机架6上的齿条35和与所述的齿条35相啮合的倒浆齿轮36,所述的倒浆齿轮36固定在模具夹具2中U型结构的夹具支架38的两个侧壁上的连接轴15上。As shown in Figure 5, the described pouring device 8 includes a rack 35 fixed on the frame 6 and a pouring gear 36 meshed with the rack 35, the pouring gear 36 It is fixed on the connecting shaft 15 on the two side walls of the clamp bracket 38 of the U-shaped structure in the mold clamp 2 .
倒浆齿轮36固定在模具夹具两端小轴15上,齿条35固定在机架6上,倒浆齿轮36在链条27作用下移动到齿条35处,倒浆齿轮36受到齿条35阻碍作用旋转,从而带动模具夹具2旋转,模具也跟着旋转,浆液流出。模具旋转圈数,由齿条长度决定,可实现多次倒浆,倒浆彻底,倒浆次数由齿条个数决定。The pouring gear 36 is fixed on the small shaft 15 at both ends of the mold fixture, the rack 35 is fixed on the frame 6, the pouring gear 36 moves to the rack 35 under the action of the chain 27, and the pouring gear 36 is hindered by the rack 35 The function rotates, thereby driving the mold clamp 2 to rotate, the mold also rotates, and the slurry flows out. The number of rotations of the mold is determined by the length of the rack, which can realize multiple pours, complete pouring, and the number of pours is determined by the number of racks.
本发明的一种日用陶瓷自动成型生产系统的工作原理如下:The operating principle of a kind of daily-use ceramics automatic molding production system of the present invention is as follows:
干燥:将热风装置3启动,开始送热风,进行干燥。Drying: start the hot air device 3 to start sending hot air for drying.
放置模具:在人机交互工位处,将分体模具对好,放在模具夹具2上。Placing the mold: At the human-computer interaction station, align the split mold and place it on the mold fixture 2.
水平夹紧:水平驱动电机减速机9正转,带动水平移动减速机座12及固定在其上面的水平移动减速机13沿水平导轨11水平左移,水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时,水平移动减速机13运转,通过水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时产生的摩擦力使水平夹紧丝杠16旋转,由于水平夹紧丝杠16的螺纹由中间开始左右两段旋转方向相反,所以模具夹具2上的两个左右对称的水平夹紧板17可同时向中间移动,实现对模具的水平夹紧。Horizontal clamping: the horizontal drive motor reducer 9 rotates forward, drives the horizontally movable reducer base 12 and the horizontally movable reducer 13 fixed on it to move horizontally to the left along the horizontal guide rail 11, and the output shaft of the horizontally movable reducer 13 has a concave cone When the end surface 14 touches the convex cone end of the left end of the horizontal clamping screw 16, the horizontal movement reducer 13 operates, and the output shaft of the horizontal movement reducer 13 contacts the concave cone end surface 14 of the left end of the horizontal clamping screw 16. The frictional force generated at the end makes the horizontal clamping screw 16 rotate. Since the screw thread of the horizontal clamping screw 16 starts from the middle and the left and right rotation directions are opposite, the two left and right symmetrical horizontal clamping plates 17 on the mold fixture 2 It can move to the middle at the same time to realize the horizontal clamping of the mold.
垂直夹紧:电机减速机24正转,驱动输出轴23转动,通过转向箱21改变传动方向,转向箱21输出轴与输出轴23垂直,转向箱21输出轴带动丝杠20旋转使竖直移动电机减速机座19及其上竖直移动电机减速机22向下移动,当竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端相接触时,竖直移动电机减速机22运转,通过竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端接触产生的摩擦力使竖直夹紧丝杠18旋转,使垂直夹紧板25垂直下移,压紧模具。Vertical clamping: the motor reducer 24 rotates forward, drives the output shaft 23 to rotate, changes the transmission direction through the steering box 21, the output shaft of the steering box 21 is perpendicular to the output shaft 23, and the output shaft of the steering box 21 drives the screw 20 to rotate to move vertically The motor reducer base 19 and its upper vertically moving motor reducer 22 move downward, when the inner concave taper end surface of the output shaft end of the vertically moving motor reducer 22 is in contact with the upper end of the vertical clamping screw 18. When in contact, the vertically moving motor reducer 22 runs, and the friction force generated by the contact between the concave cone end surface of the output shaft end of the vertically moving motor reducer 22 and the upper end of the vertical clamping screw 18 makes the vertical Clamping screw 18 rotates, and vertical clamping plate 25 is moved down vertically, compresses mould.
水平移动电机减速机13复位:水平驱动电机减速机9反转可使水平移动电机减速机13回到初始位置,水平移动减速机13的输出轴部内凹锥端面14与水平夹紧丝杠16左端部外凸锥端分开。防止模具夹具2移动时受到水平移动减速机13的输出轴干涉。Horizontal movement motor reducer 13 reset: the horizontal drive motor reducer 9 can be reversed to make the horizontal movement motor reducer 13 return to the initial position, the output shaft of the horizontal movement reducer 13 has a concave cone end surface 14 and the left end of the horizontal clamping screw 16 The external convex tapered ends are separated. Prevent the mold clamp 2 from being interfered by the output shaft of the horizontally moving reducer 13 when moving.
竖直移动电机减速机22复位:电机减速机24反转可使竖直移动电机减速机22回到初始位置,竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端分开。防止模具夹具2移动时受到竖直移动电机减速机22输出轴干涉。Vertically moving motor reducer 22 reset: the reverse of the motor reducer 24 can make the vertically moving motor reducer 22 get back to the initial position, and the inner concave cone end surface of the output shaft end of the vertically moving motor reducer 22 and the vertical clamping screw The upper end of 18 is separated from the convex tapered end. Prevent the mold clamp 2 from being interfered by the output shaft of the vertically moving motor reducer 22 when moving.
输送模具:驱动电机减速机33启动,驱动主动齿轮32带动从动齿轮30转动,使驱动轴26旋转,带动驱动链轮28旋转,从而使链条27运动,模具夹具2两端连接轴15通过连接架31把模具夹具2连接到链条27上,所以模具夹具2随着链条运动。模具夹具2两端的连接轴15是通过轴承与连接架31连接。Conveying mold: drive motor reducer 33 to start, drive driving gear 32 to drive driven gear 30 to rotate, drive shaft 26 to rotate, and drive drive sprocket 28 to rotate, thereby causing chain 27 to move. The frame 31 connects the mold holder 2 to the chain 27 so that the mold holder 2 moves with the chain. The connecting shafts 15 at both ends of the mold fixture 2 are connected with the connecting frame 31 through bearings.
灌浆:当模具随模具夹具2在链条27驱动下到达灌浆位时,灌浆装置7开始灌浆,灌浆时间根据关键速度和灌浆量可设定,灌满后模具夹具2继续运动。Grouting: When the mold reaches the grouting position with the mold fixture 2 driven by the chain 27, the grouting device 7 starts grouting, the grouting time can be set according to the key speed and the amount of grouting, and the mold fixture 2 continues to move after filling.
倒浆:当模具夹具2继续运动到齿条35处时,倒浆齿轮36在链条27作用下移动受到齿条35阻碍作用旋转,模具夹具2旋转,模具也跟着旋转,浆液流出。模具旋转圈数,由齿条35的长度决定,可实现多次倒浆,倒浆彻底,倒浆次数由齿条35的个数决定。Dumping: When the mold fixture 2 continues to move to the rack 35, the pouring gear 36 moves under the action of the chain 27 and is hindered by the rack 35 to rotate, the mold clamp 2 rotates, the mold also rotates, and the slurry flows out. The number of rotations of the mold is determined by the length of the rack 35, which can realize multiple pours and complete pouring, and the number of pours is determined by the number of racks 35.
在倒浆以前模具口始终朝上,及模具夹具2始终正立,模具在尾部链轮处折回时,为防止浆液流出,由于模具夹具2两端连接轴15通过轴承与连接架31连接,当连接架31跟着链条27翻转到从动链轮34下侧时,在模具和模具夹具2重力作用下,轴承可使模具和模具夹具2不翻转,保证模具入口始终朝上。Before pouring the mold, the mouth of the mold is always upward, and the mold clamp 2 is always upright. When the mold is turned back at the tail sprocket, in order to prevent the slurry from flowing out, because the connecting shaft 15 at both ends of the mold clamp 2 is connected with the connecting frame 31 through a bearing, when When connecting frame 31 is turned over to driven sprocket 34 downsides with chain 27, under mold and mold clamp 2 gravitational effects, bearing can make mold and mold clamp 2 not overturn, guarantees that mold entrance is always up.
垂直放松:当模具夹具2运动到初始位置,模具输送装置5停止运行。电机减速机24正转,驱动输出轴23转动,通过转向箱21改变传动方向,转向箱21输出轴与输出轴23垂直,转向箱21输出轴带动丝杠20旋转使竖直移动电机减速机座19及其上竖直移动电机减速机22向下移动,当竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端相接触时,竖直移动电机减速机22反向运转,通过竖直移动电机减速机22输出轴端的内凹锥端面与竖直夹紧丝杠18的上端部外凸锥端接触产生的摩擦力使竖直夹紧丝杠18反向旋转,使垂直夹紧板25垂直上移移,松开模具。Vertical relaxation: when the mold clamp 2 moves to the initial position, the mold conveying device 5 stops running. The motor reducer 24 rotates forward, drives the output shaft 23 to rotate, changes the transmission direction through the steering box 21, the output shaft of the steering box 21 is perpendicular to the output shaft 23, and the output shaft of the steering box 21 drives the screw 20 to rotate to vertically move the motor reducer frame 19 and its upper vertical movement motor speed reducer 22 moves downward, when the inner concave cone end surface of the output shaft end of the vertical movement motor speed reducer 22 contacts with the outer convex cone end of the upper end of the vertical clamping screw 18, the vertical The straight-moving motor reducer 22 runs in reverse, and the friction force generated by the contact between the inner concave cone end surface of the output shaft end of the vertically moving motor reducer 22 and the outer convex cone end of the upper end of the vertical clamping screw 18 makes the vertical clamping Lead screw 18 counter-rotates, and vertical clamping plate 25 is moved up vertically, unclamps mould.
水平放松:水平驱动电机减速机9正转,带动水平移动减速机座12及固定在其上面的水平移动减速机13沿水平导轨11水平左移,水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时,水平移动减速机13反向运转,通过水平移动减速机13的输出轴部内凹锥端面14接触水平夹紧丝杠16左端部外凸锥端时产生的摩擦力使水平夹紧丝杠16反向旋转,由于水平夹紧丝杠16的螺纹由中间开始左右两段旋向相反,所以模具夹具2上的两个左右对称的水平夹紧板17可同时向两边移动,实现对模具的水平放松。Horizontal relaxation: drive the motor reducer 9 to rotate forward, drive the horizontal reducer base 12 and the horizontal reducer 13 fixed on it to move horizontally to the left along the horizontal guide rail 11, and the output shaft of the horizontal reducer 13 has a concave tapered end surface When 14 touches the convex cone end of the left end of the horizontal clamping screw 16, the horizontal movement reducer 13 runs in reverse, and the concave cone end surface 14 of the output shaft of the horizontal movement reducer 13 contacts the outward convexity of the left end of the horizontal clamping screw 16 The frictional force generated at the taper end causes the horizontal clamping screw 16 to rotate in the opposite direction. Since the thread of the horizontal clamping screw 16 starts from the middle and the left and right sections rotate in opposite directions, the two left and right symmetrical horizontal clamps on the mold fixture 2 Tightening plate 17 can move to both sides simultaneously, realizes the horizontal loosening of mould.
取坯:把模具分开,取出瓷器坯体,进入下一步工序。Taking the blank: separate the mold, take out the porcelain blank, and enter the next process.
放置模具——水平夹紧——垂直夹紧……循环进行。Place the mold—horizontal clamping—vertical clamping…cycle.
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| CN108274605A (en) * | 2018-01-26 | 2018-07-13 | 佛山市悠歌科技有限公司 | A kind of ceramic sanitary appliance blowing stripper apparatus |
| CN109278173B (en) * | 2018-08-20 | 2024-01-09 | 镇江裕太防爆电加热器有限公司 | Compression molding conveying structure for triangular magnesium tube sintering equipment |
| CN110039646B (en) * | 2019-03-01 | 2021-02-26 | 佛山三劦智能科技有限公司 | Automatic ceramic grouting forming system |
| CN114956683B (en) * | 2022-05-16 | 2023-06-06 | 中山爱因新材料有限公司 | A waterproof thermal insulation building material and its preparation method |
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| DE19700496A1 (en) * | 1996-01-12 | 1997-07-17 | Shin Ei Kiko Co Ltd | Ceramic roller moulding machine |
| CN202846679U (en) * | 2012-06-11 | 2013-04-03 | 醴陵市城区精瓷机械厂 | Full-automatic ceramic manufacturing system |
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| CN203496073U (en) * | 2013-07-27 | 2014-03-26 | 云南盛凌瓷业有限公司 | Batch forming equipment of ceramic blanks |
| CN203973738U (en) * | 2014-08-05 | 2014-12-03 | 唐山学院 | A kind of domestic ceramics automatic moulding production system |
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|---|---|---|---|---|
| DE19700496A1 (en) * | 1996-01-12 | 1997-07-17 | Shin Ei Kiko Co Ltd | Ceramic roller moulding machine |
| CN202846679U (en) * | 2012-06-11 | 2013-04-03 | 醴陵市城区精瓷机械厂 | Full-automatic ceramic manufacturing system |
| CN202964845U (en) * | 2012-10-25 | 2013-06-05 | 王林 | Ceramic hollow pot slip casting full-automatic production line |
| CN203496073U (en) * | 2013-07-27 | 2014-03-26 | 云南盛凌瓷业有限公司 | Batch forming equipment of ceramic blanks |
| CN203973738U (en) * | 2014-08-05 | 2014-12-03 | 唐山学院 | A kind of domestic ceramics automatic moulding production system |
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