CN202846679U - Full-automatic ceramic manufacturing system - Google Patents
Full-automatic ceramic manufacturing system Download PDFInfo
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- CN202846679U CN202846679U CN2012202721788U CN201220272178U CN202846679U CN 202846679 U CN202846679 U CN 202846679U CN 2012202721788 U CN2012202721788 U CN 2012202721788U CN 201220272178 U CN201220272178 U CN 201220272178U CN 202846679 U CN202846679 U CN 202846679U
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Abstract
The utility model relates to the technical field of ceramic product manufacturing and provides a full-automatic ceramic manufacturing system. The full-automatic ceramic manufacturing system comprises a die changing device, a grouting device, a thick liquid drainage device, a base drying device, a die sinking and base taking device and a die drying device, wherein the grouting device is used for grouting thick liquid into a die to form a base body, the thick liquid drainage device is used for draining excess thick liquid in the die, the base drying device is used for drying the base body and the die drying device is used for drying the die. The full-automatic ceramic manufacturing system further comprises a computer control device, tracks and a die vehicle, wherein the computer control device is provided with a computer control program and the die vehicle is used for moving and loading the die to various station positions according to instructions of the computer control device. According to full-automatic ceramic manufacturing system, the die is conveyed to the various stations through the tracks and the die vehicle, operation of the die vehicle, various devices and components are capable of being controlled by the computer control device, degree of automation is high, production efficiency is improved, space is saved, yield is improved, and labor intensity of workers is greatly reduced.
Description
Technical field
The invention belongs to the ceramic product production technical field, relate in particular to a kind of fully-automatic ceramic production system.
Background technology
The Production of Ceramics system can be used for producing ceramic product, aborning, need to position mould, mould is delivered to the slip casting station and inject ceramic slurries in mould, after ceramic slurries moulding, can form ceramic body, in forming process, also need mould is delivered to the plasma discharge station, so that slurries unnecessary in the base substrate are discharged, after the ceramic body moulding, need that also mould is delivered to die sinking and get the base station, to open mould and to take out ceramic body, after taking out ceramic body, also mould need be sent and cause the mould drying room.
Production of Ceramics of the prior art system, it is mainly by artificial or simple and easy go-cart carrying mould, and production efficiency is low, it is large to take up room, and labor strength is high, output is very restricted.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of fully-automatic ceramic production system is provided, its automaticity is high, has improved production efficiency, has saved the space, has improved output, and has greatly reduced workman's labour intensity.
The present invention is achieved in that a kind of fully-automatic ceramic production system, comprise mould changing device, be used for slurries are injected mould to form the grouting device of idiosome, be used for the slurry-discharging equipment with unnecessary slurries discharge in the mould, the die sinking blank taking device that is used for mould opened and base substrate is taken out, be used for the baking fetus device of idiosome oven dry with for the mould drying device with the mould oven dry, described fully-automatic ceramic production system also comprises the computer controller that is built-in with computer program, track and can and be used for according to the instruction of computer controller mould is transferred load to described grouting device place successively from described mould changing device place, the slurry-discharging equipment place, die sinking blank taking device place, the mould vehicle at mould drying device place.
Particularly, described slurry-discharging equipment comprise for unnecessary slurries from the midge device of mould sucking-off, be used for unnecessary slurries are fallen sizing device from what mould was poured out, described midge device with fall the adjacent setting of sizing device.
Particularly, described mould vehicle comprises the chassis and the wheel that is arranged at below, described chassis for carrying mould, described wheel is arranged on the described track, described track ringwise, and described track is by way of described mould changing device, grouting device, slurry-discharging equipment, die sinking blank taking device and mould drying device.
Particularly, described wheel is universal wheel, is provided with on the described track be used to the turning member that drives described wheel steering; Described turning member comprises the steering spindle that is arranged at the track corner, being provided with on the described track can be around the track that turns to of described steering spindle rotation, described turning member comprises also that be used to the push rod that turns to that promotes described rotation track the described push rod that turns to is by turning to cylinder to be driven.
Particularly, described mould changing device comprises carrying mould bases, be used for driving described carry the first lifting assembly of mould bases lifting, horizontally disposed getting on the right track for the described mould of clamping, described the first lifting assembly slides and is arranged on described the getting on the right track, and the described mould bases of carrying is connected in described the first lifting assembly.
Particularly, but described grouting device comprise slip casting headstock elastic telescopic storage slurry container, can move up and down and push described storage slurry container movable pressing board, be used for driving the centrifugal electric machine assembly of described mould rotation, be connected with the Grouting Pipe that can be inserted into described mould on the described storage slurry container; The described slip casting headstock comprises fixation clip, and described storage slurry container is fixedly connected on described fixation clip lower end, and described movable pressing board is arranged at described storage slurry container below, and described Grouting Pipe is arranged in described movable pressing board.
Particularly, the midge headstock that described midge device comprises vacuum valve, receives the slurry tank, liftable is sheathed on the described mould outside, can stretch into pulp-absorbing pipe in the mould, can drive the midge head lifting device of the described midge headstock and pulp-absorbing pipe lifting; Described pulp-absorbing pipe is provided with many, and each described pulp-absorbing pipe is connected in to converge starches pipe, and described remittance slurry pipe is connected in described receipts by receipts slurry flexible pipe and starches tank, and described vacuum valve is arranged on the described receipts slurry tank; Described midge head lifting device comprises the lift cylinder that is fixed on the installed surface and the lifting spindle nose that is driven by described lift cylinder; The bottom of described receipts slurry tank also is provided with dump valve.
Particularly, the described sizing device that falls comprises the worm gear frame that is fixedly installed, rotates the worm gear, the worm screw that is used for driving described worm gear that are arranged on the described turbine frame, is fixedly connected on the framework on the described worm gear and starches track; Be connected with the connection channel-section steel on the described framework, be fixed with for mould vehicle turnover guiding on the described connection channel-section steel and the mould vehicle gathering sill of supporting mould car when starching.
Particularly, described die sinking blank taking device comprises die opening mechanism and gets base mechanism; Described mould comprises the die body of two involutory settings, and its outside mould periphery wall is arranged with for the hoop die device with described two die body bandings; Described die-sinking device comprises for binding round the electromagnet that die device pulls out from described mould upper end and being used for electromagnet crane with the motor magnet lifting; Described hoop die device be provided with one the cover, two the cover or two the cover more than; The described base mechanism of getting comprises being connected in and gets the base bar on the described electromagnet crane, describedly gets the base bar in a tubular form, and its lower end is arranged with gets the base air bag, and its upper end is connected in for to the described aerating device of getting the base airbag aeration; Described aerating device comprises inflation cylinder, the inflation press strip that can relatively described electromagnet crane slides up and down and is located in described electromagnet crane and the inflator of inflating between the press strip, described inflation cylinder is fixed on the described electromagnet crane, described inflation press strip link is in described inflation cylinder, and described upper end of getting the base bar is connected in described inflator.
Particularly, described mould drying room comprises hot-blast stove, hot-air draught fan, cold wind air-introduced machine, air main, branch wind pipe and joint air door, described hot-air draught fan is arranged at described hot-blast stove place, described air main is connected in described hot-air draught fan and cold wind air-introduced machine, described branch wind pipe is provided with a plurality of and is positioned on the described air main, described joint air door is arranged on described air main or the branch wind pipe, and described branch wind pipe place also is provided with tuyere.
Fully-automatic ceramic production system provided by the utility model, it is transported to each station by application track, mould vehicle with mould, the operation of mould vehicle can be controlled by computer controller, its automaticity is high, improved production efficiency, save the space, improved output, greatly reduced workman's labour intensity.
Description of drawings
Fig. 1 is the general assembly plane of the fully-automatic ceramic production system that provides of the embodiment of the invention;
Fig. 2 is the local enlarged diagram in A place among Fig. 1;
Fig. 3 is the floor map of mould changing device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Fig. 4 is the floor map of wheel steering structure in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Fig. 5 is the floor map of grouting device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Fig. 6 is the floor map of midge device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Fig. 7 is provided in the fully-automatic ceramic production system that provides of the embodiment of the invention by the floor map of sizing device;
Fig. 8 is provided in the fully-automatic ceramic production system that provides of the embodiment of the invention by another floor map of sizing device;
Fig. 9 is provided in the fully-automatic ceramic production system that provides of the embodiment of the invention by another floor map of sizing device;
Figure 10 is provided in the fully-automatic ceramic production system that provides of the embodiment of the invention by another floor map of sizing device;
Figure 11 is provided in the fully-automatic ceramic production system that provides of the embodiment of the invention by another floor map of sizing device;
Figure 12 is the floor map of die sinking blank taking device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Figure 13 is the floor map of mould drying device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Figure 14 is the floor map of mould drying device in the fully-automatic ceramic production system that provides of the embodiment of the invention;
Figure 15 is the floor map of hoop die device in the fully-automatic ceramic production system that provides of the embodiment of the invention.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
A kind of fully-automatic ceramic production system that the embodiment of the invention provides can be used for producing ceramic shaped product etc., and ceramic shaped product includes but not limited to ceramic wine bottle, vase, porcelain, electroceramics, cleaners and polishes.
As depicted in figs. 1 and 2, above-mentioned fully-automatic ceramic production system comprises mould changing device 110, be used for slurries are injected mould 9 to form the grouting device 120 of idiosome, be used for the slurry-discharging equipment 130 with mould 9 interior unnecessary slurries discharges, be used for mould 9 being opened and base substrate being taken out die sinking blank taking device 140, be used for the baking fetus device 150 of idiosome oven dry with for the mould drying device 160 with mould 9 oven dry, described fully-automatic ceramic production system also comprises the computer controller that is built-in with computer program, track 200 and can and be used for mould 9 is transferred load to described grouting device 120 places successively from described mould changing device 110 places according to the instruction of computer controller, slurry-discharging equipment 130 places, die sinking blank taking device place 140, the mould vehicle 96 at mould drying device 160 places.Track 200 can be light rail; Computer controller also can be connected on the devices such as slurry-discharging equipment 130, grouting device 120, slurry-discharging equipment 130, die sinking blank taking device 140, mould drying device 160, and computer controller can be controlled each relevant apparatus, parts, to realize automated production.
In concrete the application; as depicted in figs. 1 and 2; in slurry-discharging equipment 130, grouting device 120, (slurry-discharging equipment 130) die sinking blank taking device 140, the mould drying device 160 one or more can be arranged in the same workshop; also but Independent places in the independent building or chamber, all belongs to protection domain of the present utility model.For example, mould drying device 160 can be arranged in the mould drying room, and baking fetus device 150 can be arranged in the baking base room.The concrete arrangement mode of mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking blank taking device 140 and mould drying device 160 can be decided as the case may be, all belongs to protection domain of the present utility model.Particularly, be provided with suction zones 170 between mould changing device 110 and the slurry-discharging equipment 130, be provided with solid base district 180 between slurry-discharging equipment 130 and the die sinking blank taking device 140.
Fully-automatic ceramic production system provided by the present invention, it is transported to each station by application track 200, mould vehicle 96 with mould 9, the operation of mould vehicle 96 can be controlled by computer controller, its automaticity is high, improved production efficiency, save the space, improved output, greatly reduced workman's labour intensity.Calculate by 30000 products of production in 8 hours in the prior art, can reduce 40～60 of workmans, reduced production cost.
Particularly, as depicted in figs. 1 and 2, described slurry-discharging equipment 130 comprise for unnecessary slurries from the midge device of mould 9 sucking-offs, be used for unnecessary slurries are fallen sizing device from what mould 9 was poured out, described midge device with fall the adjacent setting of sizing device.The midge device is used for a part of slurries sucking-off, and the slurries of remnants are beneficial to and improve the quality of products by falling sizing device with mould 9 upsets and pouring out.
Particularly, such as Fig. 1～Fig. 3 and Fig. 7～shown in Figure 11, described mould vehicle 96 comprises the chassis 961 and the wheel 962 that is arranged at 961 belows, described chassis for carrying mould 9, described wheel 962 is arranged on the described track 200, described track 200 ringwise, mould vehicle 96 can be in track 200 cycle operation, be beneficial to and raise the efficiency.And described track 200 can be by way of described mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking blank taking device 140 and mould drying device 160.The device that is arranged in track 200 both sides can be not limited to: mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking blank taking device 140 and mould drying device 160; and its concrete arrangement mode can be decided as the case may be, all belongs to protection domain of the present utility model.Certainly, track 200 also can be wire etc., also belongs to protection domain of the present utility model.
Particularly, such as Fig. 1～shown in Figure 3, described wheel 962 can be universal wheel 33, is provided with the turning member that turns to be used to driving described wheel 962 on the described track 200; Described turning member comprises the steering spindle 36 that is arranged at track 200 corners, be provided with on the described track 200 and can turn to track 35 around what described steering spindle was rotated, described turning member comprises also that be used to the push rod that turns to that promotes described rotation track 35 the described push rod that turns to is by turning to cylinder to be driven.
Such as Fig. 2～shown in Figure 4, the mould vehicle 96 on this production line is to adopt propeller to promote the annular mode of movement of its wheel 962 translation on track 200.At turning point, mould vehicle 96 is in company with turning to track 35 to turn to together.The specific works process is: the track 200 that turns to track 35 and mould vehicle 96 places on a certain moment steering base point-blank, when running to, mould vehicle 96 all enters when turning on the track 35, four turn to cylinder to promote to turn to turn to push rod 34 on the track 35, make and turn to track 35 to turn to 90 ° together with universal wheel 33, connect into straight line with the track 200 of other direction, thereby the track 200 that runs to smoothly after turning to gets on, and has realized turning to of mould vehicle 96.More than the operation of each mechanism can be controlled by computer controller.Be appreciated that ground, computer controller can be divided into a plurality of control modules and be distributed on each device.
Particularly, such as Fig. 1～shown in Figure 3, described mould changing device 110 comprises for the carrying mould bases 30, be used for driving described the first lifting assembly of proposing mould bases 30 liftings of the described mould 9 of clamping, horizontally disposedly gets on the right track 19, getting on the right track 19 can be arranged at track 200 tops, gets on the right track 19 can be arranged in parallel with track 200.Described the first lifting assembly slides and is arranged at described getting on the right track on 19, to slide along 19 front and back of getting on the right track.The described mould bases 30 of carrying is connected in described the first lifting assembly, with mould 9 clampings and be positioned over suitable position.
In the actual production, such as Fig. 1～shown in Figure 3, mould drying device 160 can be the mould drying room, and mould 9 can be gypsum mold.Mould changing device 110 can with grouting device 120 adjacent settings.After arriving the die change stations from mould drying room gypsum mold 9 out, propose the 28 driven clockwises rotations of mould screw mandrel, carry mould silk seat 29 and move down, carry mould silk seat 29 and be threadedly connected to and carry mould screw mandrel 28, form screw rod transmission structure.The lower end of carrying mould bases 30 is fixedly installed carries mould electromagnet 32.Carry mould bases 30 together with carrying mould electromagnet 32 along with decline with what carry that mould silk seat 29 connects, when dropping to electromagnet 32 and just contact with spring base, screw mandrel 28 stops operating, electromagnet 32 energisings produce magnetic field and spring base adhesive, then counterclockwise rotation of screw mandrel 28, silk seat 29 moves up, and carries mould bases 30 and electromagnet 32 and gypsum mold 9 and rises simultaneously, rises to screw mandrel 28 stalls behind the certain altitude.Mould changing device 110 comprises that also comprise can be in the travelling wheel 31 of the walking on 1919 of getting on the right track; counterclockwise rotation of travelling wheel 31; drive whole mould changing device 110 to moving to left; when moving on to directly over the slip casting station; screw mandrel 28 rotates clockwise gypsum mold 9 is put on the slip casting station; then screw mandrel counterclockwise rotates electromagnet 32 risen to and exceeds gypsum mold 9 positions, and travelling wheel 31 rotates clockwise, and die changing mechanism is moved on to directly over the die change station.After slip casting was finished, casting head moved to right and steps down, and mould changing device 110 moves on to directly over the slip casting station again, gypsum mold 9 after the slip casting is mentioned, move on to the die change station, the plaster mold after the slip casting is put on the mould vehicle 96, mould vehicle 96 pushes away away gypsum mold 9, and automaticity is high.Certainly, also can adopt the mould changing device 110 of other suitable construction, all belong to the protection domain of phase utility model.
Particularly, such as Fig. 1 and shown in Figure 5, but described grouting device 120 comprise slip casting headstock elastic telescopic storage slurry container 13, can move up and down and push described storage slurry container 13 movable pressing board 10, be used for driving the centrifugal electric machine assembly of described mould 9 rotations, be connected with the Grouting Pipe 8 that can be inserted into described mould 9 on the described storage slurry container 13; The described slip casting headstock comprises fixation clip 14, and described storage slurry container 13 is fixedly connected on described fixation clip 14 lower ends, and described movable pressing board 10 is arranged at described storage slurry container 13 belows, and described Grouting Pipe 8 is arranged in described movable pressing board 10.
In the present embodiment, such as Fig. 1 and shown in Figure 5, grouting device 120 adopts quantitative slip casing by pressure mode, grouting amount can be regulated with the requirement of product, mould 9 rotates under centrifugal electric machine assembly effect in the time of slip casting, thereby realizes centrifugal grouting, can the same time annotate 120 products.Certainly, also can annotate simultaneously the product of varying number.
Such as Fig. 1 and shown in Figure 5, grouting device 120 mainly by the slip casting headstock, advance to starch flexible pipe 15, storage slurry container 13, pressing mechanism, slip casting dop 11, Grouting Pipe 8, advance to starch dop 16, casting head moves forward and backward device, centrifugal seat, centrifugal motor etc. and forms.Movable pressing board is connected in silk braid 25, and silk braid 25 is threadedly connected to dynamic pressure plate elevating screw 22, forms screw body.Centrifugal electric machine assembly comprises centrifugal motor, connecting rod 1, crank 2, bent axle 3 and centrifugal turntable 4.Centrifugal turntable 4 is connected with mould 9, and bent axle 3 is arranged between centrifugal turntable 4 and the crank 2, and under the driving of centrifugal motor, mould 9 is rotatable.
Such as Fig. 1 and shown in Figure 5, the slip casting process is as follows: when movable pressing board elevating screw 22 turns clockwise, Grouting Pipe 8 is along with silk braid 25, movable pressing board 10 drops to be treated in the slip casting mould 9, advance to starch simultaneously dop 16 and open, can advance slurry in the storage slurry container 13, behind the setting-up time (time is adjustable), advance to starch dop 16 and close, can hold slurries in the storage slurry container 13.Counterclockwise rotation of movable pressing board elevating screw 22, Grouting Pipe 8 is along with silk braid 25, movable pressing board 10 risings, slip casting this moment driving shaft 12 drives slip casting dop 11 and opens grouting valve, centrifugal electric machine rotation of while, driving centrifugal turntable 4 by connecting rod 1, crank 2, bent axle 3 rotates with certain speed, compression storage slurry container 13 in movable pressing board 10 uphill process, the mud in the storage slurry container 13 namely is pressed in the mould 9 for the treatment of slip casting, realizes centrifugal grouting.Control movable pressing board 10 lifting heights can be controlled the slurry amount of injection, thereby have realized quantitative filling.
Such as Fig. 1 and shown in Figure 5, mould 9 after the slip casting moves toward pulp absorbing area with automatic conveying device, arriving pulp absorbing area is absorbent time before during this period of time, zone mobile in this time is suction zones, different product to absorbent time require different, thereby the design can adjust absorbent time by the distance that moves forward and backward to adjust suction zones of casting head, is applicable to the requirement of different product.
Particularly, such as Fig. 1 and shown in Figure 6, the midge headstock 56 that described midge device comprises vacuum valve 47, receives slurry tank 41, liftable is sheathed on described mould 9 outsides, can stretch into pulp-absorbing pipe 54 in the mould 9, can drive the midge head lifting device of the described midge headstock 56 and pulp-absorbing pipe 54 liftings; Described pulp-absorbing pipe 54 is provided with many, and each described pulp-absorbing pipe 54 is connected in remittance slurry pipe 52, and described remittance slurry pipe 52 is connected in described receipts slurry tank 41 by receipts slurry flexible pipe 42, and described vacuum valve 47 is arranged on the described receipts slurry tank 41; Described midge head lifting device comprises the lift cylinder 59 that is fixed on the installed surface and the lifting spindle nose 58 that is driven by described lift cylinder 59; The bottom of described receipts slurry tank 41 also is provided with dump valve 40.
Such as Fig. 1 and shown in Figure 6, in the present embodiment, the midge device adopts the mode of vaccum pulp absorbing, mainly is comprised of receipts slurry flexible pipe 42, the midge headstock 56, vavuum pump, receipts slurry tank 41, pulp-absorbing pipe 54, midge head lifting device.In the time of under mould vehicle 96 arrives the midge head, the midge head lifting device descends, and guide holder 55 is proofreaied and correct mould 9 in the decline process, and pulp-absorbing pipe 54 stretches in the base from the base mouth center on the mould 9, after the decline of midge head puts in place, open vacuum valve 47, pulp absorbing valve 43 beginning midges, the mud of sucking-off enters receipts slurry tank and closes vacuum valve after 41,20 seconds, the midge head rises, open dump valve 40, mud is put into remaining stock tank by discharge pipe 39, draws back the recycling of mud processed district by slush pump.
Particularly, such as Fig. 1 and Fig. 7～shown in Figure 11, the described sizing device that falls comprises the worm gear frame 65 that is fixedly installed on installed surface, rotates the worm gear 67, the worm screw 66 that is used for driving described worm gear 67 that are arranged on the described turbine frame 65, is fixedly connected on the framework 71 on the described worm gear 67 and starches track 79; Be connected with on the described framework 71 and connect channel-section steel 72, be fixed with for mould vehicle 96 turnover guiding on the described connection channel-section steel 72 and the mould vehicle gathering sill 76 of supporting mould car 96 when starching.Be processed with the gear teeth and the bearing track groove that Width bearing 69 is slightly wide on the worm gear 67 cylindrical circumference, a rail groove slightly wider than bearing 69 is also arranged on the inner circle circumference of worm gear frame 65.6 same bearings 69 are embedded in the bearing track groove of worm gear 67 and worm gear frame 65 simultaneously equably, bearing 69 is connected the location by bearing pin 68 with bearing bracket stand 70.Worm gear 67, worm gear frame 65, bearing 69, bearing bracket stand 70 have just formed the structure just like rolling bearing so.Worm gear 67 can be in the 65 interior rotations of worm gear frame.Framework 71 is fixed on the worm gear 67, and track 79 and connection channel-section steel 72 are unified into an integral body to the framework 71 at two ends again, pressuring template 74 in the middle of the upper middle position of framework 71 is provided with.Left and right pressing mold angle steel 73,75 is separately fixed at the left and right sides of framework 71, and aspect ratio hoop die device is slightly high.The effect of left and right sides pressing mold angle steel 73,75 is movement and the landings of starching time restriction gypsum mold 9, also is fixed with mould vehicle gathering sill 76 at the two ends that connect channel-section steel 72, and its effect is mould vehicle 96 turnover guiding and supporting mould car 94 when starching.
Push away the mould vehicle 96 and the slip casting gypsum mold 9 that come by propeller and rest on down starching on the track 79 in the sizing device, the worm drive (not shown) drives worm screw 66 rotations.Worm screw 66 drives clockwise rotation of worm gear 67.When having rotated proper angle (for example 96 degree), stop operating, and keep certain hour (this time is set according to product requirement).Then the worm drive continuation drives worm gear 67 Rotate 180 degree is stopped, and keeps certain hour (this time is set according to product requirement), thereby the remaining slurries of base substrate are poured out fully.After the time of falling the slurry arrived, worm drive drove worm screw 66 counter-rotatings, thereby made worm gear 67 be rotated counterclockwise 180 degree.The sizing device that falls is got back to initial position.Propeller pushes away away mould vehicle.Once the process of falling the slurry finishes.Wait for that next mould vehicle pushes.
Particularly, such as Fig. 1 and shown in Figure 12, described die sinking blank taking device 140 comprises die opening mechanism and gets base mechanism; Described mould 9 comprises the die body of two involutory settings, and its outside mould 9 periphery walls are arranged with for the hoop die device with described two die body bandings; Described die-sinking device comprises for binding round the electromagnet 109 that die device pulls out from described mould 9 upper ends and being used for electromagnet crane 103 with motor magnet 109 liftings; The hoop die device can be provided with one the cover, two the cover or two the cover more than; The described base mechanism of getting comprises being connected in and gets base bar 110 on the described electromagnet crane 103, describedly gets base bar 110 in a tubular form, and its lower end is arranged with gets base air bag 111, and its upper end is connected in for to the described aerating device of getting 111 inflations of base air bag; Described aerating device comprises inflation cylinder 106, the inflation press strip 107 that can relatively described electromagnet crane 103 slides up and down and is located in described electromagnet crane 103 and the inflator 112 of inflating between the press strip 107, described inflation cylinder 106 is fixed on the described electromagnet crane 103, described inflation press strip 107 is connected in described inflation cylinder 106, and described upper end of getting base bar 110 is connected in described inflator 112.
Particularly, as shown in figure 15, the hoop die device is by spring base 1, fixedly ear 2, spring supporting sheet 3, central spindle of the spring 4, spring 5 form.
Wherein, fixedly ear 2 is fixed on the spring base 1, and central spindle of the spring 4 is fixedly connected with spring supporting sheet 3, and a plurality of spring born work arbors 4 are through in the middle of the spring 5 equably, with split pin spring supporting sheet 3 and fixing ear 2 are actively coupled, the length of spring 5 can determine according to the required strength of hoop mould.
Particularly, the hoop die device can be provided with a cover, two covers or more than two covers, when the hoop die device is provided with two covers or two covers when above, but hoop die device stacked on top of one another or be arranged at intervals at up and down on the mould 9.
Such as Fig. 1 and shown in Figure 12, the die sinking process is as follows: when containing base gypsum mold 9 and arriving die sinkings and get the base station, just in time drop in the gypsum die cavity of bracket upward opening, at the bottom of the mould with mould bottom tray 116 a little to pressing down, anchor ear 117 is held lifting shaft 118 tightly, prevents that axle from moving up and down again.At this moment, descend band motor magnet crane 103 and electromagnet 109 of electromagnet lift cylinder 102 push rods descends simultaneously, and when cylinder push-rod dropped to lower dead center, electromagnet 109 also dropped to spring base and contacts, and electromagnet 109 is switched on.In said process, screw mandrel 105 rotations drive silk braid 104 and descend.The backform ring 108 of associated, get base bar 110, get base air bag 111 and descend simultaneously.When backform ring 108 contacts with plaster mold, screw mandrel 105 stalls.Then electromagnet lift cylinder 102 rises, and electromagnet 109 holds spring base whole hoop die device is promoted until pull it the plaster mold upper surface.Then the certain revolution of screw mandrel 105 counter-rotatings makes backform ring 108 leave plaster mold.At this moment, activity channeled disks push arm 122 makes counterclockwise rotation of activity channeled disks 123, and the push rod 114 that is connected with bearing 121 outwards moves along the fixing guide groove of guide groove frame 124 under the turning effort of activity channeled disks 123.Push rod 114 be embedded in bracket 113 in the groove of under shed, push rod 114 has also driven bracket 113 when outwards moving outwards mobile, the plaster mold that drops in the bracket 113 is also outwards mobile together, and the direction of motion of two brackets 113 is opposite, thereby with two gypsum die bodys separately.
Such as Fig. 1 and shown in Figure 12, it is as follows to get the base process: after two gypsum die bodys separate, inflation cylinder 106 drives inflation press strips 107 and moves downward, and with inflator 112 compressions, makes the air in the inflator 112 be filled with to get in the base air bag 111 and make it to expand into greater than the bottle base mouth by getting base bar 110.Then screw mandrel 105 reverse again, and the rising by silk braid 104 drives inflation bar 110 and gets base air bag 111 and bottle base together rises.When rising to bottle base and exceeding gypsum mold 9 upper surface, whole blank taking device moves to wet base supply line top, screw mandrel 105 more clockwise bottle base is descended is put on the supply line, inflation cylinder 106 drives inflation press strip 107 and rises, inflator 112 volumes increase, get that air in the base air bag 111 are got back to inflator and volume-diminished to less than bottleneck.Screw mandrel 105 reverses will get base air bag proposition bottle base mouth, and simultaneously, the plaster mold that the 123 clockwise direction rotations of activity channeled disks will separate altogether.Then, whole blank taking device is got back to and is got the base position, and electromagnet lift cylinder 102 descends, and the hoop die device is put in place reset returning behind the plaster mold banding.Deliver to the room oven dry of baking base by conveyer belt behind the artificial repaired biscuit of wet base after the demoulding, plaster mold is then delivered to the oven dry of mould drying room.Die sinking is got the base process and is finished.
After getting base and finishing, base substrate can be transmitted by wet base conveyer belt 190, in repairing wet base district indivedual base substrates are repaired.
In the practical application, grouting device, in mould changing device and other device, mould 9 can be made as one deck two-layer or two-layer more than, all belong to protection domain of the present utility model.As shown in Figure 2, in the mould changing device mould 9 be set to two-layer, to enhance productivity and production capacity.
Particularly, such as Fig. 1 and Figure 12, shown in Figure 13, described mould drying room comprises hot-blast stove, hot-air draught fan, cold wind air-introduced machine, air main 151, branch wind pipe 152 and joint air door, described hot-air draught fan is arranged at described hot-blast stove place, described air main 151 is connected in described hot-air draught fan and cold wind air-introduced machine, described branch wind pipe 152 is provided with a plurality of and is positioned on the described air main 151, described joint air door is arranged on described air main 151 or the branch wind pipe 152, and described branch wind pipe 152 places also are provided with tuyere 153.
Baking base room adopts common chain type drying room.Temperature, the humidity in mould drying room and baking base room are controlled automatically by computer.
Particularly, this production system appearance and size can be: the high 5M of the wide 10M of long 90M, its daily production capacity can reach 30000/class (8 hours) 1000ml and fill ceramic wine bottle.Fully-automatic ceramic production system provided by the utility model, it is transported to each station by application track 200, mould vehicle 96 with mould 9, the operation of mould vehicle 96 can be controlled by computer controller, its automaticity is high, improved production efficiency, save the space, improved output, greatly reduced workman's labour intensity.Calculate by 30000 products of production in 8 hours in the prior art, can reduce 40～60 of workmans, reduced production cost.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces or improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. fully-automatic ceramic production system, comprise mould changing device, be used for slurries are injected mould to form the grouting device of idiosome, be used for the slurry-discharging equipment with unnecessary slurries discharge in the mould, the die sinking blank taking device that is used for mould opened and base substrate is taken out, be used for the baking fetus device of idiosome oven dry with for the mould drying device with the mould oven dry, it is characterized in that described fully-automatic ceramic production system also comprises the computer controller that is built-in with computer program, track and can and be used for according to the instruction of described computer controller mould is transferred load to described grouting device place successively from described mould changing device place, the slurry-discharging equipment place, die sinking blank taking device place, the mould vehicle at mould drying device place.
2. fully-automatic ceramic production system as claimed in claim 1, it is characterized in that, described slurry-discharging equipment comprise for unnecessary slurries from the midge device of mould sucking-off, be used for unnecessary slurries are fallen sizing device from what mould was poured out, described midge device with fall the adjacent setting of sizing device.
3. fully-automatic ceramic production system as claimed in claim 1, it is characterized in that, described mould vehicle comprises the chassis and the wheel that is arranged at below, described chassis for carrying mould, described wheel is arranged on the described track, described track ringwise, and described track is by way of described mould changing device, grouting device, slurry-discharging equipment, die sinking blank taking device and mould drying device.
4. fully-automatic ceramic production system as claimed in claim 3 is characterized in that, described wheel is universal wheel, is provided with on the described track be used to the turning member that drives described wheel steering; Described turning member comprises the steering spindle that is arranged at the track corner, being provided with on the described track can be around the track that turns to of described steering spindle rotation, described turning member comprises also that be used to the push rod that turns to that promotes described rotation track the described push rod that turns to is by turning to cylinder to be driven.
5. such as each described fully-automatic ceramic production system in the claim 1 to 4, it is characterized in that, described mould changing device comprises carrying mould bases, be used for driving described carry the first lifting assembly of mould bases lifting, horizontally disposed getting on the right track for the described mould of clamping, described the first lifting assembly slides and is arranged on described the getting on the right track, and the described mould bases of carrying is connected in described the first lifting assembly.
6. such as each described fully-automatic ceramic production system in the claim 1 to 4, it is characterized in that, but described grouting device comprise slip casting headstock elastic telescopic storage slurry container, can move up and down and push described storage slurry container movable pressing board, be used for driving the centrifugal electric machine assembly of described mould rotation, be connected with the Grouting Pipe that can be inserted into described mould on the described storage slurry container; The described slip casting headstock comprises fixation clip, and described storage slurry container is fixedly connected on described fixation clip lower end, and described movable pressing board is arranged at described storage slurry container below, and described Grouting Pipe is arranged in described movable pressing board.
7. such as each described fully-automatic ceramic production system in the claim 2 to 4, it is characterized in that, the midge headstock that described midge device comprises vacuum valve, receives the slurry tank, liftable is sheathed on the described mould outside, can stretch into pulp-absorbing pipe in the mould, can drive the midge head lifting device of the described midge headstock and pulp-absorbing pipe lifting; Described pulp-absorbing pipe is provided with many, and each described pulp-absorbing pipe is connected in to converge starches pipe, and described remittance slurry pipe is connected in described receipts by receipts slurry flexible pipe and starches tank, and described vacuum valve is arranged on the described receipts slurry tank; Described midge head lifting device comprises the lift cylinder that is fixed on the installed surface and the lifting spindle nose that is driven by described lift cylinder; The bottom of described receipts slurry tank also is provided with dump valve.
8. such as each described fully-automatic ceramic production system in the claim 2 to 4, it is characterized in that the described sizing device that falls comprises the worm gear frame that is fixedly installed, rotates the worm gear, the worm screw that is used for driving described worm gear that are arranged on the described turbine frame, is fixedly connected on the framework on the described worm gear and starches track; Be connected with the connection channel-section steel on the described framework, be fixed with for mould vehicle turnover guiding on the described connection channel-section steel and the mould vehicle gathering sill of supporting mould car when starching.
9. such as each described fully-automatic ceramic production system in the claim 1 to 4, it is characterized in that described die sinking blank taking device comprises die opening mechanism and gets base mechanism; Described mould comprises the die body of two involutory settings, and its outside mould periphery wall is arranged with for the hoop die device with described two die body bandings; Described die-sinking device comprises for binding round the electromagnet that die device pulls out from described mould upper end and the electromagnet crane that is used for driving described electromagnet lifting; Described hoop die device be provided with one the cover, two the cover or two the cover more than; The described base mechanism of getting comprises being connected in and gets the base bar on the described electromagnet crane, describedly gets the base bar in a tubular form, and its lower end is arranged with gets the base air bag, and its upper end is connected in for to the described aerating device of getting the base airbag aeration; Described aerating device comprises inflation cylinder, the inflation press strip that can relatively described electromagnet crane slides up and down and is located in described electromagnet crane and the inflator of inflating between the press strip, described inflation cylinder is fixed on the described electromagnet crane, described inflation press strip link is in described inflation cylinder, and described upper end of getting the base bar is connected in described inflator.
10. such as each described fully-automatic ceramic production system in the claim 1 to 4, it is characterized in that, described mould drying room comprises hot-blast stove, hot-air draught fan, cold wind air-introduced machine, air main, branch wind pipe and joint air door, described hot-air draught fan is arranged at described hot-blast stove place, described air main is connected in described hot-air draught fan and cold wind air-introduced machine, described branch wind pipe is provided with a plurality of and is positioned on the described air main, described joint air door is arranged on described air main or the branch wind pipe, and described branch wind pipe place also is provided with tuyere.
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| CN2012202721788U CN202846679U (en) | 2012-06-11 | 2012-06-11 | Full-automatic ceramic manufacturing system |
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| CN2012202721788U CN202846679U (en) | 2012-06-11 | 2012-06-11 | Full-automatic ceramic manufacturing system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481360A (en) * | 2012-06-11 | 2014-01-01 | 醴陵市城区精瓷机械厂 | Fully automatic ceramic production system |
| CN104175395A (en) * | 2014-08-05 | 2014-12-03 | 唐山学院 | Automatic molding and manufacturing system for domestic ceramics |
| CN104325541A (en) * | 2014-10-11 | 2015-02-04 | 龙泉市金宏瓷业有限公司 | Horizontal automatic slip casting machine |
| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
| CN106272895A (en) * | 2016-11-10 | 2017-01-04 | 唐山奇隆洁具有限公司 | Mortar injection forming equipment and finished product take out technique |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN108789784A (en) * | 2018-07-09 | 2018-11-13 | 中国建材检验认证集团(陕西)有限公司 | A kind of mold toter suitable for sanitary ceramics automatic production line |
| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
| CN110509399A (en) * | 2019-08-02 | 2019-11-29 | 福建省德化县豪鹏机械有限公司 | A kind of automatic circulation type ceramic grout molding machine |
| CN111002434A (en) * | 2019-12-25 | 2020-04-14 | 醴陵市和泰陶瓷制造有限公司 | A arrange thick liquid device for ceramic manufacture |
| CN112643851A (en) * | 2020-12-20 | 2021-04-13 | 福建省科越智能机械有限公司 | Automatic ceramic grouting forming system capable of achieving accurate positioning |
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- 2012-06-11 CN CN2012202721788U patent/CN202846679U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103481360A (en) * | 2012-06-11 | 2014-01-01 | 醴陵市城区精瓷机械厂 | Fully automatic ceramic production system |
| CN104175395A (en) * | 2014-08-05 | 2014-12-03 | 唐山学院 | Automatic molding and manufacturing system for domestic ceramics |
| CN104175395B (en) * | 2014-08-05 | 2017-02-15 | 唐山学院 | Automatic molding and manufacturing system for domestic ceramics |
| CN104325541A (en) * | 2014-10-11 | 2015-02-04 | 龙泉市金宏瓷业有限公司 | Horizontal automatic slip casting machine |
| CN104325541B (en) * | 2014-10-11 | 2016-11-02 | 龙泉市金宏瓷业有限公司 | A kind of horizontal automatic grouting device |
| CN104827558A (en) * | 2015-06-08 | 2015-08-12 | 唐山瑞祈陶瓷科技开发有限公司 | Domestic ceramic grouting production method and device |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN106272895A (en) * | 2016-11-10 | 2017-01-04 | 唐山奇隆洁具有限公司 | Mortar injection forming equipment and finished product take out technique |
| CN108789784A (en) * | 2018-07-09 | 2018-11-13 | 中国建材检验认证集团(陕西)有限公司 | A kind of mold toter suitable for sanitary ceramics automatic production line |
| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
| CN110039646B (en) * | 2019-03-01 | 2021-02-26 | 佛山三劦智能科技有限公司 | Automatic ceramic grouting forming system |
| CN110509399A (en) * | 2019-08-02 | 2019-11-29 | 福建省德化县豪鹏机械有限公司 | A kind of automatic circulation type ceramic grout molding machine |
| CN111002434A (en) * | 2019-12-25 | 2020-04-14 | 醴陵市和泰陶瓷制造有限公司 | A arrange thick liquid device for ceramic manufacture |
| CN112643851A (en) * | 2020-12-20 | 2021-04-13 | 福建省科越智能机械有限公司 | Automatic ceramic grouting forming system capable of achieving accurate positioning |
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