CN217196037U - Grouting device - Google Patents
Grouting device Download PDFInfo
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- CN217196037U CN217196037U CN202220239183.2U CN202220239183U CN217196037U CN 217196037 U CN217196037 U CN 217196037U CN 202220239183 U CN202220239183 U CN 202220239183U CN 217196037 U CN217196037 U CN 217196037U
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- lifting
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- rotary die
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- 238000007569 slipcasting Methods 0.000 claims abstract description 94
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 45
- 239000010440 gypsum Substances 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 239000002002 slurry Substances 0.000 claims description 100
- 238000001514 detection method Methods 0.000 claims description 48
- 239000011505 plaster Substances 0.000 claims description 47
- 230000005540 biological transmission Effects 0.000 claims description 33
- 239000000523 sample Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 8
- 230000000903 blocking effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
The utility model discloses a grouting device, which comprises a grouting conveying belt, a grouting sliding rail and a grouting mechanism, wherein the grouting conveying belt, the grouting sliding rail and the grouting mechanism are arranged on a grouting frame; the grouting conveying belt is used for conveying the gypsum mold placed on the mold placing plate; slip casting mechanism is including installing in the slip casting stand of slip casting mounting bracket, the slip casting stand is provided with the slip casting pipe, the slip casting mounting bracket through slip casting slider slidable mounting in the slip casting slide rail, in order to adjust the slip casting pipe for the slip casting position of slip casting conveyer belt. The utility model discloses a set up the slip casting slide rail in the slip casting frame for install slip casting mechanism and the rotary die mechanism on the slip casting mounting bracket and can slide along the slip casting slide rail through the slip casting slider, adjust the slip casting position of slip casting pipe for the slip casting conveyer belt with this, reach the effect of the gypsum mould on the slip casting conveyer belt of inhaling the thick liquid time length after control slip casting is accomplished.
Description
Technical Field
The utility model relates to a slip casting technical field especially relates to a slip casting device.
Background
In the ceramic industry, the manufacture and molding of domestic ceramics are mostly poured by a grouting molding method, the grouting molding method is simple, namely, slurry made of blanks is injected into a gypsum model, and because the gypsum model has water absorption, moisture in the slurry close to the inner wall of the model is sucked by porous gypsum to form a mud layer with the same shape as the inner wall of the model on the inner wall of the gypsum model, and the mud layer is thickened along with the increase of time. After stopping for a period of time, pouring out the excess slurry, and leaving the mud layer close to the inner wall of the gypsum model in the model; after a period of time, the mud layer naturally shrinks and is separated from the model, and the formed rough blank can be taken out;
in the existing grouting process, a grouting device is fixed, grouting is generally completed by transporting a plaster mold to the position below the grouting device, and after grouting is completed, the plaster mold needs to wait for partial water in slurry to be absorbed by the plaster mold based on the water absorption of the plaster mold so as to form a model, and the process is slurry absorption. In the slurry suction process, the conveying belt is additionally arranged after the grouting process in the traditional technology, the gypsum mold is conveyed, the gypsum mold utilizes conveying time to finish slurry suction in the conveying process, and slurry suction speeds of gypsum molds made of different materials are different, so that the conveying length of the conveying belt is different.
Therefore, in actual production, the grouting device and the slurry suction device are additionally separated, how to give consideration to the slurry suction process in the grouting device, and the key point of the current research is to combine the grouting process and the slurry suction process to improve the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a grouting device aiming at the defects in the background technology, the utility model discloses a slip casting slide rail is arranged on the slip casting frame, so that the slip casting mechanism and the transferring mechanism which are arranged on the slip casting mounting frame can slide along the slip casting slide rail through the slip casting slide block, thereby adjusting the slip casting position of the slip casting pipe relative to the slip casting conveyer belt, and achieving the effect of controlling the length of the slip casting time of the gypsum mold after the completion of the slip casting on the slip casting conveyer belt; through the rotatory lift to the gypsum mould of realization at the slip casting in-process, guarantee that the thick liquids fully contacts with the inner wall, make hanging at the gypsum mould inner wall that the thick liquids can be even, avoid the air admission thick liquids simultaneously for the bubble appears in the model after the shaping, improves the slip casting effect, and prevents that the thick liquids from splashing, causes the damage to personnel and equipment.
In order to solve the above problem, the utility model discloses realize according to following technical scheme:
the utility model relates to a grouting device, which comprises a grouting conveying belt, a grouting sliding rail and a grouting mechanism which are arranged on a grouting frame;
the grouting conveying belt is used for conveying the gypsum mold placed on the mold placing plate;
slip casting mechanism is including installing in the slip casting stand of slip casting mounting bracket, the slip casting stand is provided with the slip casting pipe, the slip casting mounting bracket through slip casting slider slidable mounting in the slip casting slide rail, in order to adjust the slip casting pipe for the slip casting position of slip casting conveyer belt.
Preferably, the grouting device further comprises a slurry conveying mechanism, and the slurry conveying mechanism comprises a slurry conveying tank and a detection assembly, wherein the slurry conveying tank is mounted on the slurry conveying rack;
the slurry conveying tank is provided with a slurry inlet and a slurry outlet, and the slurry outlet is communicated with the grouting pipe through a slurry conveying pipeline;
the detection assembly comprises a probe which can be inserted into the slurry conveying tank to detect the slurry liquid level in the slurry conveying tank.
Preferably, the detection assembly further comprises a detection motor, a detection transmission screw rod, a detection sliding block and a probe fixing frame;
the detection transmission screw rod is connected with the detection motor, the detection sliding block is installed on the detection transmission screw rod in a sliding mode, the probe fixing frame is installed on the detection sliding block, and the probe is installed on the probe fixing frame;
the probe motor drives the detection transmission screw rod to transmit, so that the detection sliding block drives the probe to move up and down along the detection transmission screw rod.
Preferably, the grouting mechanism comprises a grouting lifting assembly arranged on the grouting stand column, and the grouting lifting assembly comprises a grouting lifting motor, a grouting transmission screw rod and a lifting slide block;
the grouting lifting motor is connected with the grouting transmission screw rod, the lifting slide block is slidably mounted on the grouting transmission screw rod, and the grouting pipe is mounted on the lifting slide block through a grouting pipe support;
the grouting lifting motor drives the grouting transmission screw rod to transmit, so as to drive the lifting slide block to slide along the grouting transmission screw rod, and the grouting pipe is made to move up and down.
Preferably, the grouting mounting frame is provided with a mold rotating mechanism, the mold rotating mechanism is arranged below the grouting conveying belt, and the mold rotating mechanism comprises a mold rotating assembly and a mold lifting assembly;
the rotary die assembly is used for rotating the die placing plate so as to enable the gypsum die to realize rotary grouting in the grouting process;
the die lifting assembly is used for driving the die rotating assembly to do lifting movement, so that the die rotating assembly is in contact with and separated from the die placing plate.
Preferably, the die lifting assembly comprises a die lifting bottom plate, a die lifting motor, a die lifting linear bearing and a die lifting guide rod;
the mould lifting bottom plate is provided with the mould rotating assembly;
the mould lifting guide rod is sleeved with the mould lifting linear bearing, and the mould lifting linear bearing is fixedly inserted into the mould lifting bottom plate;
the mould lifting motor is connected with the mould lifting bottom plate through a mould lifting air shaft;
the mould lifting motor drives the mould lifting air shaft to stretch and retract so as to drive the mould lifting bottom plate to do lifting motion along the mould lifting guide rod.
Preferably, the rotary die assembly comprises a rotary die mounting frame, a rotary die motor, a rotary die rotating shaft, a supporting plate, a rotary die connecting seat and a rotary die bearing seat;
the supporting plate is installed on the rotary die connecting seat, the rotary die connecting seat is sleeved on the rotary die bearing seat, the rotary die rotating shaft is installed on the rotary die bearing seat, the rotary die rotating shaft is connected with the output end of the rotary die motor, the rotary die motor is fixed on the rotary die mounting frame, and the rotary die mounting frame is fixed on the die lifting bottom plate;
the rotary die motor drives the rotary die rotating shaft to rotate so as to drive the supporting plate to rotate.
Preferably, the supporting plate is provided with a positioning bolt and a soft cushion;
the mould placing plate is provided with a positioning hole;
the supporting plate can insert the positioning bolt into the positioning hole so as to limit the mould placing plate on the supporting plate.
Preferably, the rotary die mounting frame is provided with a first stopper;
the first stopper is used for stopping the mould placing plate of the current station so as to limit the plaster mould of the current station below the grouting pipe.
Preferably, the grouting mounting frame is provided with a second stopper;
the second stopper is used for stopping the mould placing plate of the next station so as to limit the plaster mould of the next station behind the plaster mould of the current station.
The utility model discloses a produced beneficial effect of technical scheme is:
1. the utility model has the advantages that the grouting slide rail is arranged on the grouting rack, so that the grouting mechanism and the mold transferring mechanism which are arranged on the grouting mounting rack can slide along the grouting slide rail through the grouting slide block, thereby adjusting the grouting position of the grouting pipe relative to the grouting conveying belt and achieving the effect of controlling the size absorbing time of the gypsum mold on the grouting conveying belt after grouting is finished;
2. the utility model discloses a set up the rotation that changes the mould subassembly and realize the rotation to the gypsum mould, realize the lift to the gypsum mould through setting up the mould subassembly that rises, realize the lift to the slip casting pipe through setting up slip casting lifting unit, through raising the gypsum mould when the slip casting, decline slip casting pipe, make the slip casting pipe insert the inside slip casting that carries out of gypsum mould, and at the rotatory gypsum mould of slip casting in-process, guarantee that the thick liquids is abundant and the inner wall contact, make hanging at the gypsum mould inner wall that the thick liquids can be even, improve the slip casting effect, along with the increase of the inside mud of gypsum mould, the gypsum mould descends gradually, the slip casting pipe increases and progressively rises along with the inside mud of gypsum mould, guarantee that the slip casting pipe splashes all the time with the thick liquids and keep suitable height, prevent that the thick liquids from, cause the damage to personnel and equipment, avoid the air admission thick liquids simultaneously, make the model after the shaping bubble appear.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only the embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts. Wherein:
fig. 1 is a schematic structural diagram of a grouting device according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of the rotary die mechanism, the grouting mechanism, the first stopper and the second stopper according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a rotary die mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a grouting lifting assembly according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a pulp conveying mechanism according to an embodiment of the present invention.
Wherein: a grouting frame 1, a grouting conveying belt 11, a grouting slide rail 12, a grouting slide block 13, a grouting mounting frame 14, a grouting mechanism 2, a grouting upright post 21, a grouting pipe 22, a grouting lifting assembly 23, a grouting lifting motor 231, a grouting transmission lead screw 232, a lifting slide block 233, a grouting pipe support 24, a rotary die assembly 3, a rotary die mounting frame 31, a rotary die motor 32, a rotary die rotating shaft 33, a supporting plate 34, a rotary die connecting seat 35, a rotary die bearing seat 36 and a positioning bolt 37, the automatic slurry feeding device comprises a cushion 38, a mold lifting assembly 4, a mold lifting bottom plate 41, a mold lifting motor 42, a mold lifting air shaft 43, a mold lifting linear bearing 44, a mold lifting guide rod 45, a first stopper 5, a second stopper 6, a slurry conveying mechanism 7, a slurry conveying rack 71, a slurry conveying tank 72, a slurry inlet 73, a slurry outlet 74, a detection assembly 75, a detection motor 751, a detection sliding block 752, a probe fixing frame 753, a probe 754, a mold placing plate 8 and a plaster mold 81.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only for the purpose of illustrating and explaining the present invention, and are not to be considered as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are merely for convenience of description of the present invention and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
The utility model relates to a grouting device, as shown in fig. 1 to 5, which comprises a grouting conveying belt 11, a grouting slide rail 12 and a grouting mechanism 2, wherein the grouting conveying belt 11 is arranged on a grouting frame 1;
the grouting conveying belt 11 is used for conveying the plaster molds placed on the mold placing plate 8;
In the existing grouting process, a grouting device is usually fixed, one plaster mold is generally conveyed to the lower part of the grouting device through a conveying belt, after the grouting device performs grouting on the plaster mold, the conveying belt conveys the plaster mold away, then the conveying belt conveys the next plaster mold, and the grouting operation is repeated. In this embodiment, as shown in fig. 1, fig. 2 and fig. 4, fig. 1 is a top-bottom double-layer grouting device, and each layer of grouting device is provided with two grouting conveyor belts 11, the two grouting conveyor belts 11 can simultaneously convey two rows of plaster molds, and the two rows of plaster molds share one grouting mechanism 2, so as to improve grouting efficiency to the maximum extent; the grouting mechanism 2 comprises a grouting upright post 21 vertically arranged on the grouting mounting frame 14, a grouting pipe 22 is arranged on the grouting upright post 21, and the grouting pipe 22 is positioned above the grouting conveying belt 11; a grouting slide rail 12 is arranged below the grouting conveyor belt 11, and a grouting mounting frame 14 is slidably mounted on the grouting slide rail 12 through a grouting slide block 13, so that the grouting mounting frame 14 can slide along the grouting slide rail 12, and the grouting upright column 21 and the grouting pipe 22 are driven to synchronously slide, so that the grouting position of the grouting pipe 22 relative to the grouting conveyor belt 11 is adjusted.
For the plaster mold with slow slurry suction rate, the grouting pipe 22 can be adjusted to the side close to the inlet end of the grouting conveyer belt 11, so that the conveying distance of the plaster mold from the inlet end of the grouting conveyer belt 11 to the grouting position of the grouting pipe 22 is shortened, the conveying distance of the plaster mold from the grouting position of the grouting pipe 22 to the outlet end of the grouting conveyer belt 11 is lengthened, namely the conveying time of the plaster mold to the outlet end of the grouting conveyer belt 11 after the grouting is completed is lengthened, therefore, after the grouting pipe 22 performs the grouting on the plaster mold, the plaster mold can perform the sufficient slurry suction in the period of conveying from the grouting position to the outlet end of the grouting conveyer belt 11, which is equivalent to the increase of the slurry suction time of the plaster mold in the conveying process of the grouting conveyer belt 11; similarly, for the plaster mold with a fast slurry suction rate, the slurry injection pipe 22 can be adjusted to be close to one side of the outlet end of the slurry injection conveyer belt 11, so that the slurry suction time of the plaster mold on the slurry injection conveyer belt 11 is shortened;
this application is through setting up slip casting slide rail 12 on slip casting frame 1 for slip casting mounting bracket 14 can follow through slip casting slider 13 slip casting slide rail 12 with this adjust install in slip casting pipe 22 on slip casting mounting bracket 14 is for the slip casting position of slip casting conveyer belt 11, thereby reaches the effect of adjusting the gypsum mould and inhaling the thick liquid time on slip casting conveyer belt 11.
Preferably, as shown in fig. 5, the grouting device further comprises a slurry conveying mechanism 7, wherein the slurry conveying mechanism 7 comprises a slurry conveying tank 72 and a detection assembly 75, which are mounted on a slurry conveying rack 71;
the slurry conveying tank 72 is provided with a slurry inlet 73 and a slurry outlet 74, and the slurry outlet 74 is communicated with the grouting pipe 22 through a slurry conveying pipeline;
the detection assembly 75 comprises a probe 754, and the probe 754 can be inserted into the slurry tank 72 to detect the slurry level in the slurry tank 72.
In this embodiment, the slurry tank 72 is used for storing slurry required for grouting, and slurry can be fed into the slurry tank 72 from the slurry inlet 73 and conveyed to the grouting pipe 22 from the slurry outlet 74 through a slurry conveying pipeline, so as to provide slurry for grouting a plaster mold;
further, the amount of the slurry conveyed by the slurry conveying tank 72 each time is preset, in order to prevent the slurry conveying tank 72 from conveying the slurry to the grouting pipe 22 after exceeding the slurry conveying amount, normally, the liquid level of the slurry conveying tank 72 needs to be manually stared, in order to solve the above problems, a detection assembly 75 is provided in the present application, the detection assembly 75 includes a probe 754, during actual production, the probe 754 is inserted into the slurry conveying tank 72, the probe 754 is immersed in the slurry, and the liquid level height of the slurry conveying tank 72 when a certain amount of slurry is conveyed can be known through the volume of the slurry conveying tank 72, where the liquid level height is the length of the probe 754 immersed in the slurry, that is, when the probe 754 cannot contact the slurry in the slurry conveying tank 72, it means that the slurry conveying tank 72 reaches the conveyed slurry conveying amount; thus, the amount of slurry delivered can be detected by the probe 754.
Preferably, as shown in fig. 5, the detection assembly 75 further includes a detection motor 751, a detection transmission screw rod, a detection slider 752 and a probe fixing frame 753; wherein the detection transmission screw rod is not shown in the attached drawings;
the detection transmission screw rod is connected with the detection motor 751, the detection slide block 752 is slidably mounted on the detection transmission screw rod, the probe fixing frame 753 is mounted on the detection slide block 752, and the probe 754 is mounted on the probe fixing frame 753;
the probe 754 motor drives the detection transmission screw rod to transmit, so that the detection slider 752 drives the probe 754 to move up and down along the detection transmission screw rod.
In this embodiment, whether the slurry conveying tank 72 reaches the required slurry conveying amount can be detected by the slurry of the probe 754 submerged in the slurry conveying tank 72, and the slurry conveying amount conveyed each time is not necessarily fixed, so that the length of the probe 754 submerged in the slurry needs to be adjusted.
Preferably, as shown in fig. 2 and 4, the grouting mechanism 2 includes a grouting lifting assembly 23 mounted on the grouting upright 21, and the grouting lifting assembly 23 includes a grouting lifting motor 231, a grouting driving screw 232 and a lifting slider 233;
the grouting lifting motor 231 is connected with the grouting transmission screw rod 232, the lifting slide block 233 is slidably mounted on the grouting transmission screw rod 232, and the grouting pipe 22 is mounted on the lifting slide block 233 through the grouting pipe bracket 24;
the grouting lifting motor 231 drives the grouting transmission screw rod 232 to transmit, so as to drive the lifting slide block 233 to slide along the grouting transmission screw rod 232, and the grouting pipe 22 is made to move up and down.
In this embodiment, the grouting pipe 22 is capable of being lifted, and the grouting pipe 22 is lowered to be inserted into the gypsum mold for grouting or the grouting pipe 22 is raised after grouting is completed, so that the grouting pipe 22 leaves the gypsum mold, and the gypsum mold after grouting can be transported to the next process by the grouting conveyor belt 11, and meanwhile, the next gypsum mold is prevented from entering a grouting station; specifically, the grouting pipe 22 can be lifted by the grouting lifting assembly 23, and the grouting lifting motor 231 provides power to the grouting transmission lead screw 232 to drive the grouting transmission lead screw 232 to rotate so as to drive the lifting slider 233 to lift up and down along the vertical direction, so as to drive the grouting pipe 22 to lift up and down.
Preferably, as shown in fig. 2 and 3, the grouting mounting frame 14 is provided with a mold rotating mechanism, the mold rotating mechanism is arranged below the grouting conveying belt 11, and the mold rotating mechanism comprises a mold rotating assembly 3 and a mold lifting assembly 4;
the rotary die assembly 3 is used for rotating the die placing plate 8 so as to enable the gypsum die to realize rotary grouting in the grouting process;
the die lifting assembly 4 is used for driving the die rotating assembly 3 to do lifting movement, so that the die rotating assembly 3 is in contact with and separated from the die placing plate 8.
Preferably, the die lifting assembly 4 comprises a die lifting bottom plate 41, a die lifting motor 42, a die lifting linear bearing 44 and a die lifting guide rod 45;
the mould lifting bottom plate 41 is provided with the rotary mould assembly 3;
the mold lifting guide rod 45 is sleeved with the mold lifting linear bearing 44, and the mold lifting linear bearing 44 is fixedly inserted into the mold lifting bottom plate 41;
the mould lifting motor 42 is connected with the mould lifting bottom plate 41 through a mould lifting air shaft 43;
the mold lifting motor 42 drives the mold lifting air shaft 43 to extend and retract so as to drive the mold lifting bottom plate 41 to do lifting motion along the mold lifting guide rod 45.
In this embodiment, the mold lifting motor 42 provides power to drive the mold lifting air shaft 43 to extend upward, and the mold lifting air shaft 43 applies an upward acting force to the mold lifting bottom plate 41, so that the mold lifting bottom plate 41 is lifted along the mold lifting guide rod 45 through the mold lifting linear bearing 44, and the mold rotating assembly 3 is driven to lift up, and similarly, the mold rotating assembly 3 is driven to descend.
Preferably, as shown in fig. 3, the rotary die assembly 3 includes a rotary die mounting bracket 31, a rotary die motor 32, a rotary die rotating shaft 33, a supporting plate 34, a rotary die connecting seat 35 and a rotary die bearing seat 36;
the supporting plate 34 is installed on the rotary die connecting seat 35, the rotary die connecting seat 35 is sleeved on the rotary die bearing seat 36, the rotary die rotating shaft 33 is installed on the rotary die bearing seat 36, the rotary die rotating shaft 33 is connected with the output end of the rotary die motor 32, the rotary die motor 32 is fixed on the rotary die mounting frame 31, and the rotary die mounting frame 31 is fixed on the die lifting bottom plate 41;
the rotary die motor 32 drives the rotary die rotary shaft 33 to rotate so as to drive the supporting plate 34 to rotate.
In this embodiment, the rotary die motor 32 provides power to drive the rotary die rotary shaft 33 to rotate in the rotary die bearing seat 36, so as to drive the rotary die connecting seat 35 to rotate, so that the supporting plate 34 fixed on the rotary die connecting seat 35 rotates synchronously.
The application will explain the process of slip casting lifting unit 23, slip casting pipe 22, rotary die subassembly 3 and lift die subassembly 4 cooperateing in order to realize the slip casting, specifically as follows:
in the embodiment, the plaster mold is placed on the mold placing plate 8, and then the mold placing plate 8 is placed on the grouting conveying belt 11 for transportation; when the grouting conveyer belt 11 conveys the plaster molds to the position right below the grouting pipe 22, then the mold lifting assembly 4 drives the mold rotating assembly 3 to lift, the mold rotating assembly 3 lifts to drive the plaster molds on the mold placing plate 8 to lift, the grouting elevating assembly 23 then drives the grouting pipe 22 to descend, so that the grouting pipe 22 extends into the interior of the plaster mold from the grouting port of the plaster mold, and then grouting is performed on the plaster mold through the grouting pipe 22, during the grouting, the rotary die assembly 3 rotates the die placing plate 8, so that the plaster mold rotates during the grouting, the full contact between the slurry and the inner wall of the plaster mold is ensured through rotation, the slurry can be evenly hung on the inner wall of the plaster mold, the grouting effect is improved, meanwhile, slurry injected into the gypsum mold synchronously rotates and shakes by rotating the gypsum mold to discharge redundant air in the grouting process;
further, it should be noted that the grouting pipe 22 initially extends into the bottom of the gypsum mold, rather than only into the grouting opening, so that during initial grouting, splashing of the slurry due to an excessively high height difference between the grouting pipe 22 and the bottom of the gypsum mold is avoided, air caused by the height difference is reduced, and air bubbles in the molded mold due to the air are avoided;
along with the more and more thick liquids in the gypsum mold, the mold rising assembly 4 can drive the rotary mold assembly 3 to descend gradually, the rotary mold assembly 3 descends to drive the gypsum mold on the mold placing plate 8 to descend, and simultaneously, the grouting lifting assembly 23 can drive the grouting pipe 22 to ascend synchronously, that is, here, it can be understood that as the thick liquids in the gypsum mold increase gradually, the gypsum mold rotates and descends gradually, and the grouting pipe 22 ascends gradually, so as to ensure that the grouting pipe 22 and the thick liquids in the gypsum mold keep a small distance all the time, and avoid an excessively high height difference, and at the same time, the situation that the grouting pipe 22 is submerged by the ascending of the thick liquids inside the gypsum mold to cause pressure to the slurry outlet 74 of the grouting pipe 22 can be avoided, and the situation that the grouting pipe 22 is stained with the thick liquids in the gypsum mold to cause the slurry to drip after the subsequent grouting pipe 22 is lifted can be avoided.
It should be noted that the rotating die assembly 3 and the lifting die assembly 4 are mounted on the grouting mounting frame 14 together with the grouting lifting assembly 23 and the grouting pipe 22, so that the above components are displaced synchronously.
Preferably, the supporting plate 34 is provided with a positioning bolt 37 and a soft pad 38;
the mould placing plate 8 is provided with a positioning hole;
the pallet 34 may insert the positioning pins 37 into the positioning holes to restrain the mold placing plate 8 to the pallet 34.
In this embodiment, the mold placing plate 8 is provided with the positioning hole, and the supporting plate 34 is provided with a positioning pin 37 which is engaged with the positioning hole, when the supporting plate 34 is lifted to contact with the mold placing plate 8, the positioning pin 37 can be inserted into the positioning hole to fix the supporting plate 34 and the mold placing plate 8, so that the supporting plate 34 can drive the mold placing plate 8 and the plaster mold to rotate synchronously while rotating;
further, the supporting plate 34 is provided with the cushion 38, when the supporting plate 34 rises to contact with the mold placing plate 8, the supporting plate 34 has a certain impact force due to a rising action force, and the cushion 38 is arranged on the supporting plate 34, so that a buffering effect can be achieved, and the phenomenon that the supporting plate 34 is in rigid contact with the mold placing plate 8 to damage the mold placing plate 8 or the supporting plate 34 is avoided.
Preferably, as shown in fig. 2, the rotary die mounting bracket 31 is provided with a first stopper 5;
the first stopper 5 is used for stopping the mold placing plate 8 of the current station to limit the plaster mold of the current station below the grouting pipe 22.
In this embodiment, when the grouting conveyor 11 transports the plaster molds placed on the mold placing plate 8 to reach the grouting station, the first stopper 5 will block the mold placing plate 8, so as to prevent the plaster molds from shifting to the current grouting station under the conveying inertia of the grouting conveyor 11;
in the present embodiment, the first stopper 5 may be understood as a structure in which: the output end of the blocking cylinder is provided with the air shaft, the tail end of the air shaft is provided with the blocking head, the blocking cylinder is used for driving the air shaft to extend upwards, so that the blocking head rises upwards, the blocking head is in contact with the mold placing plate 8, and the effect of placing the plate 8 by the limiting mold is achieved.
Preferably, the grouting mounting frame 14 is provided with a second stopper 6;
the second stopper 6 is used for stopping the mold placing plate 8 of the next station to limit the plaster mold of the next station behind the plaster mold of the current station.
In this embodiment, when the grouting conveyor 11 transports a plaster mold to the lower part of the grouting pipe 22 for grouting, the plaster mold located at a station behind the plaster mold is blocked by the second stopper 6, so as to avoid collision with the plaster mold located at the grouting station due to transport inertia;
further, the second stopper 6 in the present embodiment may be understood as the following structure:
the device comprises a blocking mounting frame, a blocking cylinder and a buffer air shaft;
the blocking cylinder is arranged on the blocking mounting frame and is provided with the buffer air shaft; the top of buffering gas shaft is provided with the wheel that blocks, block the wheel cooperation buffering gas shaft in order to cushion mould place board 8 makes the gypsum mould stops.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any modification, equivalent change and modification made by the technical spirit of the present invention to the above embodiments do not depart from the technical solution of the present invention, and still fall within the scope of the technical solution of the present invention.
Claims (10)
1. A grouting device is characterized in that: the grouting machine comprises a grouting conveying belt, a grouting sliding rail and a grouting mechanism, wherein the grouting conveying belt, the grouting sliding rail and the grouting mechanism are arranged on a grouting rack;
the grouting conveying belt is used for conveying the gypsum mold placed on the mold placing plate;
slip casting mechanism is including installing in the slip casting stand of slip casting mounting bracket, the slip casting stand is provided with the slip casting pipe, the slip casting mounting bracket through slip casting slider slidable mounting in the slip casting slide rail, in order to adjust the slip casting pipe for the slip casting position of slip casting conveyer belt.
2. A grouting device according to claim 1, characterised in that:
the grouting device also comprises a slurry conveying mechanism, wherein the slurry conveying mechanism comprises a slurry conveying tank and a detection assembly, and the slurry conveying tank is arranged on the slurry conveying rack;
the slurry conveying tank is provided with a slurry inlet and a slurry outlet, and the slurry outlet is communicated with the grouting pipe through a slurry conveying pipeline;
the detection assembly comprises a probe which can be inserted into the slurry conveying tank to detect the slurry liquid level in the slurry conveying tank.
3. A grouting device according to claim 2, characterised in that:
the detection assembly further comprises a detection motor, a detection transmission screw rod, a detection sliding block and a probe fixing frame;
the detection transmission screw rod is connected with the detection motor, the detection sliding block is installed on the detection transmission screw rod in a sliding mode, the probe fixing frame is installed on the detection sliding block, and the probe is installed on the probe fixing frame;
the probe motor drives the detection transmission screw rod to transmit, so that the detection sliding block drives the probe to move up and down along the detection transmission screw rod.
4. A grouting device according to claim 1, characterised in that:
the grouting mechanism comprises a grouting lifting assembly arranged on the grouting stand column, and the grouting lifting assembly comprises a grouting lifting motor, a grouting transmission screw rod and a lifting slide block;
the grouting lifting motor is connected with the grouting transmission screw rod, the lifting slide block is slidably mounted on the grouting transmission screw rod, and the grouting pipe is mounted on the lifting slide block through a grouting pipe support;
the grouting lifting motor drives the grouting transmission screw rod to transmit, so as to drive the lifting slide block to slide along the grouting transmission screw rod, and the grouting pipe is made to move up and down.
5. A grouting device according to claim 1, characterized in that:
the grouting mounting frame is provided with a mold rotating mechanism, the mold rotating mechanism is arranged below the grouting conveying belt, and the mold rotating mechanism comprises a mold rotating assembly and a mold lifting assembly;
the rotary die assembly is used for rotating the die placing plate so as to enable the gypsum die to realize rotary grouting in the grouting process;
the die lifting assembly is used for driving the die rotating assembly to do lifting motion, so that the die rotating assembly is in contact with and separated from the die placing plate.
6. A grouting device according to claim 5, characterised in that:
the mould lifting assembly comprises a mould lifting bottom plate, a mould lifting motor, a mould lifting linear bearing and a mould lifting guide rod;
the mould lifting bottom plate is provided with the mould rotating assembly;
the mould lifting guide rod is sleeved with the mould lifting linear bearing, and the mould lifting linear bearing is fixedly inserted into the mould lifting bottom plate;
the mould lifting motor is connected with the mould lifting bottom plate through a mould lifting air shaft;
the mould lifting motor drives the mould lifting air shaft to stretch and retract so as to drive the mould lifting bottom plate to do lifting motion along the mould lifting guide rod.
7. A grouting device according to claim 6, characterised in that:
the rotary die assembly comprises a rotary die mounting frame, a rotary die motor, a rotary die rotating shaft, a supporting plate, a rotary die connecting seat and a rotary die bearing seat;
the supporting plate is installed on the rotary die connecting seat, the rotary die connecting seat is sleeved on the rotary die bearing seat, the rotary die rotating shaft is installed on the rotary die bearing seat, the rotary die rotating shaft is connected with the output end of the rotary die motor, the rotary die motor is fixed on the rotary die mounting frame, and the rotary die mounting frame is fixed on the die lifting bottom plate;
the rotary die motor drives the rotary die rotating shaft to rotate so as to drive the supporting plate to rotate.
8. A grouting device according to claim 7, characterised in that:
the supporting plate is provided with a positioning bolt and a soft cushion;
the mould placing plate is provided with a positioning hole;
the supporting plate can insert the positioning bolt into the positioning hole so as to limit the mould placing plate on the supporting plate.
9. The grouting device according to claim 7, characterized in that:
the rotary die mounting frame is provided with a first stopper;
the first stopper is used for stopping the mould placing plate of the current station so as to limit the plaster mould of the current station below the grouting pipe.
10. A grouting device according to claim 1, characterised in that:
the grouting mounting frame is provided with a second stopper;
the second stopper is used for stopping the mould placing plate of the next station so as to limit the plaster mould of the next station behind the plaster mould of the current station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220239183.2U CN217196037U (en) | 2022-01-28 | 2022-01-28 | Grouting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220239183.2U CN217196037U (en) | 2022-01-28 | 2022-01-28 | Grouting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217196037U true CN217196037U (en) | 2022-08-16 |
Family
ID=82796913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220239183.2U Active CN217196037U (en) | 2022-01-28 | 2022-01-28 | Grouting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217196037U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117067367A (en) * | 2023-10-13 | 2023-11-17 | 内蒙古北科交大机器人有限公司 | Crucible mold, mold carrier and spraying device |
-
2022
- 2022-01-28 CN CN202220239183.2U patent/CN217196037U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117067367A (en) * | 2023-10-13 | 2023-11-17 | 内蒙古北科交大机器人有限公司 | Crucible mold, mold carrier and spraying device |
| CN117067367B (en) * | 2023-10-13 | 2023-12-29 | 内蒙古北科交大机器人有限公司 | Crucible mold, mold carrier and spraying device |
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Address after: 528000, First Floor, Building 1, No. 18 Xi'an Road, Danzao Town, Nanhai District, Foshan City, Guangdong Province (Residence Declaration) Patentee after: Zhixinlong Technology (Guangdong) Co.,Ltd. Country or region after: China Address before: No.107, block A1-1, Liying Road, Danzao logistics center, Danzao Town, Nanhai District, Foshan City, Guangdong Province Patentee before: Zhixinlong Technology (Guangdong) Co.,Ltd. Country or region before: China |