CN204658658U - A kind of domestic ceramics slip casting production equipment - Google Patents
A kind of domestic ceramics slip casting production equipment Download PDFInfo
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- CN204658658U CN204658658U CN201520385215.XU CN201520385215U CN204658658U CN 204658658 U CN204658658 U CN 204658658U CN 201520385215 U CN201520385215 U CN 201520385215U CN 204658658 U CN204658658 U CN 204658658U
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- slip casting
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Abstract
The utility model relates to a kind of domestic ceramics slip casting production equipment, belongs to household porcelain production technical field.Technical scheme is: multistation slip casting turntable is provided with multiple station pallet, each station pallet synchronous rotary; Be fixed on the station pallet of multistation slip casting turntable by quick-speed jigs (2) one by one fast by slip casting model (9), the top of slip casting model (9) is provided with slip casting mechanism (1), and slip casting mechanism (1) is connected with positive/negative-pressure slurry can and pipeline (6); Multistation slip casting turntable is provided with switching mechanism (4), is provided with to move to connect pulp grinder structure (5) below multistation slip casting turntable; The beneficial effects of the utility model are: enhance productivity, and according to the combination of different product size design different spacing, can produce 8-30 part product simultaneously; Reduce labour intensity, machinery equipment replaces manual slip casting, removes reverse mould type; Improving The Quality of Products, precise timing synchronization is produced, and ensure that the uniformity of product.
Description
Technical field
The utility model relates to a kind of domestic ceramics slip casting production equipment, and the continuous seepage of particularly suitable and small lot multi items, belongs to household porcelain production technical field.
Background technology
At present, the production of domestic ceramics mainly contains two kinds of modes: one is artificial single-piece manual production, and efficiency is low, labour intensity is large, unstable product quality; Another kind is large-scale slip casting production line, and equipment is complicated, investment is large, is applicable to produce in enormous quantities, and existing problems are: can not the production of satisfying personalized, small lot, multi items.
Utility model content
The utility model object is to provide a kind of domestic ceramics slip casting production equipment, is particularly suitable for the continuous seepage of small lot multi items, reduces labour intensity, enhances productivity, improves the quality of products, solve the problems referred to above that background technology exists.
Technical solutions of the utility model are:
A kind of domestic ceramics slip casting production equipment, comprise slip casting mechanism, quick-speed jigs, multistation slip casting turntable, switching mechanism, mobile connect pulp grinder structure, positive/negative-pressure slurry can and pipeline, slip casting model, multistation slip casting turntable is provided with multiple station pallet, each station pallet synchronous rotary; Be fixed on the station pallet of multistation slip casting turntable by quick-speed jigs one by one fast by slip casting model, the top of slip casting model is provided with slip casting mechanism, and slip casting mechanism is connected with positive/negative-pressure slurry can and pipeline; Multistation slip casting turntable is provided with switching mechanism, is provided with to move to connect pulp grinder structure below multistation slip casting turntable.
Positive/negative-pressure slurry can and pipeline play the effect of storage and slurry conveyed, after making mud enter slurry can by negative pressure, extracting vacuum, eliminate the bubble in mud, prevent the bubble of slip casting product from producing, by predetermined pressure, mud is connected with slip casting mechanism by pipeline subsequently, slip casting mechanism is according to predetermined altitude, opening slip casting valve starts to the slip casting of slip casting model, treats that mud arrives predetermined fluid level and stops slip casting, rises slip casting mechanism; The station pallet synchronous rotary of multistation slip casting turntable, is conducive to the lifting of product quality, and multistation slip casting turntable can be enhanced productivity; After the water suction of slip casting model, mud forms base substrate, starts switching mechanism by multistation slip casting turntable integrated overturn, is poured out by mud in slip casting model, connect pulp grinder structure and connect slurry, starch by the movement below multistation slip casting turntable, connects slurry synchronously; After falling to starch, slip casting model is vertically stood upside down and carry out control slurry, by model inclination after control slurry, manually moulded pottery not yet put in a kiln to bake unnecessary for slip casting model oral area is cut away; Rotary turning mechanism reverts to original state, until body drying to when separating with slip casting model, decontrols quick-speed jigs, takes out the product that slip casting is good.
Described multistation slip casting turntable and model drying box match; Slip casting model after using is positioned in model drying box and stores and drying, enhances productivity.
Described movement connects pulp grinder structure and is connected with positive/negative-pressure slurry can and pipeline, completes mud veclamation.
Positive/negative-pressure slurry can and pipeline: the best serviceability temperature due to slip-casting mud is 40 DEG C, adopt electric heating and steam or water mode of heating automatically to control mud temperature by automaton.Employing automatic control vavuum pump negative pressure enters slurry, compressed air completes slurry transportation and recovery according to the mode of the positive pressure grouting of technological requirement value of pressure.
Quick-speed jigs: adopt adjustable-length quick locking connecting rod and Fast synchronization locking, in slip casting model bottom location and fast tension, by slip casting model fast, be securely in place on multistation slip casting turntable.Can Quick universal slip casting model, complete slip casting model fall slurry time slip casting model fastening.
Multistation slip casting turntable: by synchronously driving the rotation of each station, be conducive to the increased quality of slip casting product.
Slip casting mechanism: slip casting mechanism connects positive/negative-pressure slurry can and pipeline, the shower nozzle with multistation slip casting turntable station pallet equal number is equipped with in slip casting mechanism, by the height of riser guide according to different slip casting model, arrive correct position by setting height and start slip casting, when mud reaches technological requirement height, stop slip casting, complete slip casting process.
Switching mechanism: drive multistation slip casting turntable to require the different actions such as upset is starched more than falling, control slurry, inclination according to different process.
Move and connect pulp grinder structure: with switching mechanism synchronizing moving, reduce fall dirty possibility and easy cleaning overfall.
Model drying box: adopt multiple field to close two heat supply drying mode.A kind of heat supply is water circulation heating.Another kind of is electric heating heating.Two kinds of mode complementations, dry according to predetermined temperature the model in hothouse, improve model service efficiency.
The utility model, according to the combination of different product size design different spacing, can adapt to different product and produce, improve equipment applicability.
The beneficial effects of the utility model are: the utility model employing quick assembling, synchronous rotary, synchronous grouting are produced, hand automatically switches, produce in batches, concentrate drying, enhance productivity, according to the combination of different product size design different spacing, 8-30 part product can be produced simultaneously; Reduce labour intensity, machinery equipment replaces manual slip casting, removes reverse mould type; Improving The Quality of Products, precise timing synchronization is produced, and ensure that the uniformity of product.
Accompanying drawing explanation
Fig. 1 is the utility model example structure schematic diagram;
In figure: slip casting mechanism 1, quick-speed jigs 2, multistation slip casting turntable 3, switching mechanism 4, movement connect pulp grinder structure 5, positive/negative-pressure slurry can and pipeline 6, model drying box 7, control system 8, slip casting model 9;
Fig. 2 is the utility model embodiment quick-speed jigs structural representation;
In figure: top board 11, adjustable-length quick locking connecting rod 12, Fast synchronization locking 13;
Fig. 3 is the utility model embodiment multistation slip casting rotary display stand structure schematic diagram;
In figure: station pallet 21, bearing base 22, synchronizing wheel 23, synchronous belt 24, driving motor 25, table top 27, turning cylinder 28, moving runner 29, flip-arm 41;
Fig. 4 is the utility model embodiment slip casting structural scheme of mechanism;
In figure: slip casting house steward 31, slip casting arm 32, synchronization lifting mechanism 33, slip casting valve 34, lifting motor 35, arm control valve 36;
Fig. 5 is the utility model embodiment switching mechanism structural representation;
In figure: table top 27, flip-arm 41, coincidence counter 42, position detector 43, trip shaft 44;
Fig. 6 is that the utility model embodiment moves and connects slurry structural scheme of mechanism;
In figure: connect stock tank 51, moving track 52, synchronous electric transmissio mechanism 53.
Detailed description of the invention
By the following examples the utility model is described further.
A kind of domestic ceramics slip casting production equipment, comprise slip casting mechanism 1, quick-speed jigs 2, multistation slip casting turntable 3, switching mechanism 4, mobile connect pulp grinder structure 5, positive/negative-pressure slurry can and pipeline 6, slip casting model 9, multistation slip casting turntable is provided with multiple station pallet, each station pallet synchronous rotary; Be fixed on the station pallet of multistation slip casting turntable by quick-speed jigs 2 one by one fast by slip casting model 9, the top of slip casting model 9 is provided with slip casting mechanism 1, and slip casting mechanism 1 is connected with positive/negative-pressure slurry can and pipeline 6; Multistation slip casting turntable is provided with switching mechanism 4, is provided with to move to connect pulp grinder structure 5 below multistation slip casting turntable.Positive/negative-pressure slurry can and pipeline 6 play the effect of storage and slurry conveyed, after making mud enter slurry can by negative pressure, extracting vacuum, eliminate the bubble in mud, prevent the bubble of slip casting product from producing, by predetermined pressure, mud is connected with slip casting mechanism 1 by pipeline subsequently, slip casting mechanism is according to predetermined altitude, opening slip casting valve starts to slip casting model 9 slip casting, treats that mud arrives predetermined fluid level and stops slip casting, rises slip casting mechanism 1; The station pallet synchronous rotary of multistation slip casting turntable, is conducive to the lifting of product quality, and multistation slip casting turntable can be enhanced productivity; After slip casting model 9 absorbs water, mud forms base substrate, starts switching mechanism 4 by multistation slip casting turntable integrated overturn, is poured out by mud in slip casting model, connect pulp grinder structure 5 and connect slurry, starch by the movement below multistation slip casting turntable, connects slurry synchronously; Falling vertically stands upside down slip casting model 9 after slurry carries out control slurry, control starch after by model inclination, manually moulded pottery not yet put in a kiln to bake unnecessary for slip casting model oral area is cut away; Rotary turning mechanism 4 reverts to original state, until body drying to when separating with slip casting model, decontrols quick-speed jigs 2, takes out the product that slip casting is good.
Described multistation slip casting turntable and model drying box 7 match; The action of multistation slip casting turntable is controlled by control system 8; Slip casting model after using is positioned in model drying box and stores and drying, enhances productivity.
Described movement connects pulp grinder structure 5 and is connected with positive/negative-pressure slurry can and pipeline 6, completes mud veclamation.
With reference to accompanying drawing 1,2, quick-speed jigs: locked 13 formed by top board 11, adjustable-length quick locking connecting rod 12, Fast synchronization, the bottom that the two ends of top board 11 are respectively equipped with adjustable-length quick locking connecting rod 12, two adjustable-length quick locking connecting rods 12 is respectively equipped with Fast synchronization locking 13; The station pallet of multistation slip casting turntable 3 is provided with the guide groove of location and alignment jig scope, locks 13 and matches, by slip casting model 9 Quick-clamped with Fast synchronization; Upper platen is placed on the upper surface of slip casting model 9, by adjustable-length quick locking connecting rod 12 and the Fast synchronization locking 13 of upper platen both sides, slip casting model 9 is lock onto on station pallet, complete slip casting model 9 fixing with one heart fast on multistation slip casting turntable, by this quick-speed jigs, the fixing of slip casting model can be completed fast and change the outfit.For the slip casting model 9 of differing heights, by the length of adjustment adjustable-length quick locking connecting rod 12, complete the clamping to slip casting model 9.
With reference to accompanying drawing 1,3, multistation slip casting turntable: be made up of station pallet 21, bearing base 22, synchronizing wheel 23, synchronous belt 24, driving motor 25, flip-arm 41; Flip-arm 41 is U-shaped structure, the bottom of U-shaped structure is as the table top 27 of multistation slip casting turntable, table top 27 arranges multiple axis hole, multiple bearing base 22 is separately positioned on the axis hole of table top, bearing is arranged in bearing base 22, turning cylinder 28 is through bearing, and station pallet 21 is fixed in turning cylinder upper end, turning cylinder 28 lower end fixed rotator 29; Multiple moving runner is connected with driving motor 25 by synchronous belt 24, synchronizing wheel 23; Multistation slip casting turntable is used for the carrying of each station and connects switching mechanism, and station pallet 21 mates quick-speed jigs 2 and is fixed on station pallet 21 by slip casting model 9; Driving motor 25 drives each station pallet synchronous rotary by synchronous belt 24, and slip casting model on station pallet rotates, can mud be made evenly contact with slip casting model, can improve the quality of products.
With reference to accompanying drawing 1,4, slip casting mechanism: be made up of slip casting house steward 31, slip casting arm 32, synchronization lifting mechanism 33, slip casting valve 34.Slip casting house steward 31 is provided with slip casting valve 34, and slip casting house steward 31 is connected with multiple slip casting arm 32 respectively, and each slip casting is propped up tube end and is provided with shower nozzle, a corresponding slip casting model 9; Slip casting arm is arranged on synchronization lifting mechanism 33; Slip casting arm is equal with slip casting model quantity, slip casting arm is driven to be elevated differing heights by the lifting motor 35 of synchronization lifting mechanism 33, the slip casting model 9 adapting to differing heights carries out slip casting, each slip casting arm is provided with arm control valve 36, ensure that each slip casting arm flow is identical, slip casting house steward is by the conveying of grouting valve gate control mud material and stopping.
With reference to accompanying drawing 1,5, switching mechanism: be made up of flip-arm 41, coincidence counter 42, position detector 43; Flip-arm 41 is U-shaped structure, and the bottom of U-shaped structure, as the table top of multistation slip casting turntable, arranges coincidence counter 42; One end of U-shaped structure is connected with upset motor by trip shaft 44, other end setting position detector 43.Upset motor, by the table top on flip-arm, according to angle and the speed sync rotation of technological requirement, completes down the action of the different process angles such as slurry, control slurry, angular cutouts.
With reference to accompanying drawing 1,6, mobilely connect pulp grinder structure: by connecing stock tank 51, moving track 52, synchronous electric transmissio mechanism 53 form; Connect stock tank 51 to be arranged on moving track 52, and connect with synchronous electric transmissio mechanism 53; Due to upset, the requirement of the techniques such as slurry of falling, likely produce pollutant and be mixed in the mud poured out, connect that stock tank 51 is mobile on moving track connects slurry, the possibility of decreasing pollution of trying one's best; Connect pulp grinder structure original position outside multistation slip casting platform, when needing to starch, with the upset of flip-arm, move and connect slurry, movement locus moves with the slip casting model of upset, mud is dynamically poured into and connects in stock tank.
Positive/negative-pressure slurry can and pipeline: positive/negative-pressure slurry can is made up of stock inlet, grout outlet, malleation mouth, negative pressure mouth, rabbling mechanism, pressure-reducing valve, point for measuring temperature, heat preservation sandwich layer, auxiliary electrical heater etc.There is the functions such as the suction of mud negative pressure, mud stirring, mud Automatic-heating, constant voltage conveying.There is different pipeline pressure (malleation, negative pressure), different mud flow (entering slurry, pulp), by negative pressure by mud suction tank, midge terminates rear continuation and maintains negative pressure until eliminate bubble in mud, making mud slurry uniform through stirring, not precipitating, the mud after heating is more conducive to raising that is shaping and product quality.According to the stable mud that exports of constant voltage setting to slip casting mechanism.
Model drying box: arrange multilayer slip casting model storage shelf, circulating water heating, electric auxiliary heating, ventilation heat exchange etc. in closed cabin, completes slip casting model deposit and dries.
The present embodiment course of work: quick-speed jigs is arranged on multistation slip casting turntable, is carried by switching mechanism, switching mechanism is synchronous rotary transmission simultaneously; Slip casting mechanism is installed on above multistation slip casting turntable, and is guided by the slideway of both sides, is driven by lifting motor, and slip casting mechanism is connected to positive/negative-pressure slurry can and pipeline.Operation of the present utility model is controlled by control system, and model drying box is respectively in the rear of multistation slip casting turntable.
Starting negative pressure pump sucks after slurry can by grouting mud through pipeline, closes slurry-inlet valve door, pressure in tank is evacuated to-0.098MPa, close negative pressure pump, and the bubble in mud is eliminated in this effect, is conducive to product quality.Set pre-pressing pressure according to grouting process, open compressed air valve goalkeeper mud by Cemented filling to slip casting mechanism.
Slip casting model is placed on the station pallet of multistation slip casting turntable, is firmly fixed by the station pallet of quick-speed jigs and multistation slip casting turntable; Start synchronous rotary, after reaching setting speed, slip casting arm is dropped to applicable height by slip casting mechanism, open the slip casting valve on slip casting house steward, the slip casting valve on slip casting house steward is closed after mud arrives setting height, according to different product requirement, determine the need of benefit slurry, whether rise slip casting arm;
According to different process requirement, switching mechanism carries out different angles upset, starts switching mechanism and is at the uniform velocity poured out by the mud in the slip casting model on multistation slip casting turntable, carries out otch, take out moulded pottery not yet put in a kiln to bake, complete slip casting after control slurry terminates.
Claims (6)
1. a domestic ceramics slip casting production equipment, it is characterized in that: comprise slip casting mechanism (1), quick-speed jigs (2), multistation slip casting turntable (3), switching mechanism (4), mobile connect pulp grinder structure (5), positive/negative-pressure slurry can and pipeline (6), slip casting model (9), multistation slip casting turntable is provided with multiple station pallet, each station pallet synchronous rotary; By quick-speed jigs (2), slip casting model (9) is fixed on the station pallet of multistation slip casting turntable one by one fast, the top of slip casting model (9) is provided with slip casting mechanism (1), and slip casting mechanism (1) is connected with positive/negative-pressure slurry can and pipeline (6); Multistation slip casting turntable is provided with switching mechanism (4), is provided with to move to connect pulp grinder structure (5) below multistation slip casting turntable.
2. a kind of domestic ceramics slip casting production equipment according to claim 1, is characterized in that: described multistation slip casting turntable and model drying box (7) match.
3. a kind of domestic ceramics slip casting production equipment according to claim 1 and 2, it is characterized in that: described quick-speed jigs is locked (13) formed by top board (11), adjustable-length quick locking connecting rod (12), Fast synchronization, the two ends of top board (11) are respectively equipped with adjustable-length quick locking connecting rod (12), and the bottom of two adjustable-length quick locking connecting rods (12) is respectively equipped with Fast synchronization locking (13); The station pallet of multistation slip casting turntable (3) is provided with the guide groove of location and alignment jig scope, locks (13) match with Fast synchronization.
4. a kind of domestic ceramics slip casting production equipment according to claim 1 and 2, is characterized in that: described multistation slip casting turntable is made up of station pallet (21), bearing base (22), synchronizing wheel (23), synchronous belt (24), driving motor (25), flip-arm (41); Flip-arm (41) is U-shaped structure, the bottom of U-shaped structure is as the table top (27) of multistation slip casting turntable, (27) arrange multiple axis hole to table top, multiple bearing base (22) is separately positioned on the axis hole of table top, bearing is arranged in bearing base (22), turning cylinder (28) is through bearing, station pallet (21) is fixed in turning cylinder upper end, turning cylinder (28) lower end fixed rotator (29); Multiple moving runner is connected with driving motor (25) by synchronous belt (24), synchronizing wheel (23).
5. a kind of domestic ceramics slip casting production equipment according to claim 1 and 2, is characterized in that: described slip casting mechanism is made up of slip casting house steward (31), slip casting arm (32), synchronization lifting mechanism (33), slip casting valve (34); Slip casting house steward (31) is provided with slip casting valve (34), slip casting house steward (31) is connected with multiple slip casting arm (32) respectively, each slip casting is propped up tube end and is provided with shower nozzle, a corresponding slip casting model (9); Slip casting arm is arranged on synchronization lifting mechanism (33).
6. a kind of domestic ceramics slip casting production equipment according to claim 1 and 2, is characterized in that: described movement connect pulp grinder structure by connecing stock tank (51), moving track (52), synchronous electric transmissio mechanism (53) form; Connect stock tank (51) to be arranged on moving track (52), and connect with synchronous electric transmissio mechanism (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520385215.XU CN204658658U (en) | 2015-06-08 | 2015-06-08 | A kind of domestic ceramics slip casting production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520385215.XU CN204658658U (en) | 2015-06-08 | 2015-06-08 | A kind of domestic ceramics slip casting production equipment |
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| Publication Number | Publication Date |
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| CN204658658U true CN204658658U (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520385215.XU Expired - Fee Related CN204658658U (en) | 2015-06-08 | 2015-06-08 | A kind of domestic ceramics slip casting production equipment |
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| CN (1) | CN204658658U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626042A (en) * | 2017-02-20 | 2017-05-10 | 保定市华锐方正机械制造有限公司 | Automatic production line for prefabricated building components |
| CN109397477A (en) * | 2018-10-31 | 2019-03-01 | 晋晓瞳 | Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process |
| CN110722675A (en) * | 2019-10-22 | 2020-01-24 | 福建省德化县领客机械有限公司 | Automatic slip casting assembly line |
| CN111347524A (en) * | 2020-03-19 | 2020-06-30 | 大埔县怡丰园实业有限公司 | Grouting equipment for daily ceramic production |
| CN113119295A (en) * | 2021-05-11 | 2021-07-16 | 德化县中科陶瓷智能装备研究院 | Slip casting machine system that slip casting precision is high |
-
2015
- 2015-06-08 CN CN201520385215.XU patent/CN204658658U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626042A (en) * | 2017-02-20 | 2017-05-10 | 保定市华锐方正机械制造有限公司 | Automatic production line for prefabricated building components |
| CN109397477A (en) * | 2018-10-31 | 2019-03-01 | 晋晓瞳 | Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process |
| CN110722675A (en) * | 2019-10-22 | 2020-01-24 | 福建省德化县领客机械有限公司 | Automatic slip casting assembly line |
| CN111347524A (en) * | 2020-03-19 | 2020-06-30 | 大埔县怡丰园实业有限公司 | Grouting equipment for daily ceramic production |
| CN111347524B (en) * | 2020-03-19 | 2021-04-27 | 大埔县怡丰园实业有限公司 | Grouting equipment for daily ceramic production |
| CN113119295A (en) * | 2021-05-11 | 2021-07-16 | 德化县中科陶瓷智能装备研究院 | Slip casting machine system that slip casting precision is high |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20160608 |