CN104230385A - Novel rotary arm type automatic glaze-dipping device - Google Patents
Novel rotary arm type automatic glaze-dipping device Download PDFInfo
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- CN104230385A CN104230385A CN201410451051.6A CN201410451051A CN104230385A CN 104230385 A CN104230385 A CN 104230385A CN 201410451051 A CN201410451051 A CN 201410451051A CN 104230385 A CN104230385 A CN 104230385A
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- glaze
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Abstract
The invention discloses a novel rotary arm type automatic glaze-dipping device. A main bracket is fixedly arranged on the ground; a main motor is used for driving a small belt wheel to rotate by virtue of a speed reducer; the small belt wheel is used for driving a big belt wheel to rotate by virtue of a belt; the big belt wheel is connected with a drive rod; the drive rod rotates for rotating a rotary plate to a station A; meanwhile, a tiling gas cylinder acts, so that a supporting plate is parallel to a top surface of a conveying bracket I; a sucking disc is used for transporting a bowl preform body onto a tray; a clamping gas cylinder drives an arc-shaped pressure rod to resist the bottom surface of the bowl preform body to fix the bowel preform body; then a rotary plate rotates, so that the bowel preform body is dipped into a glaze tank so as to be applied with glaze; after the glaze application is completed, the rotary plate continuously rotates to a position above a conveying bracket II; the camping gas cylinder drives an arc-shaped gas cylinder to open, and the bowel preform body is dropped onto a conveyor belt II due to self-gravity so as to be transported away, and thus, the glaze application process is completed. The novel rotary arm type automatic glaze-dipping device can be used for an automatic glazing process in a domestic ceramic production process and can be used for overcoming the defects that the conventional glazing device is complex in drive mechanism, poor in glazing quality and not high in automation degree.
Description
Technical field
The present invention relates to household porcelain production equipment, especially for the self-glazing device in household porcelain production process.
Background technology
In household porcelain production in the past, the difference of each ceramic producer because of material property or the limitation reason of various product design, glazing operation can only adopt the processing method of manual leaching glaze to carry out glazing, manual leaching glaze production efficiency is low, simultaneously due to finger contact base substrate in glazing process, make base substrate leave finger-marks after glazing, affect the glazing quality of base substrate.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term manual leaching glaze has harm to human body.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reducing costs, technician carries out constantly improvement in the production technology and production unit of domestic ceramics.In existing ceramic production technology, the technical literature for ceramic glazing operation has:
1, patent documentation [publication number: CN202373397U] discloses one " head of dish suspended-type porcelain insulator porcelain blank glazing device ", this device comprises rotatable station platform, the head peripheral surface leaching glaze device for the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, the head endoporus note glaze device for the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part it being placed and is inverted porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head to be placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to achieve the glazing operation completing porcelain moulded pottery not yet put in a kiln to bake part head peripheral surface by step continuously.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain local of blank.
2, patent documentation [publication number: CN1090834] discloses one " localized surface glazing of ceramic ", this utility model be melt region on the product surface by being applied to around described glazing position by fusing radiating capacity thus the cooling delaying described melt region so that the rupture stress being restricted to the stupalith be less than on the described surface of described goods close to the thermal stresses produced in the described goods of described melt region is realized localized surface glazing.This utility model is mainly used in repairing muffle painting defect and being used as decoration, and the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
3, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", and this device is primarily of adding glaze tank, buffer tank, beating glaze pump three part composition.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread at roll surfaces to realize glazing process.This device can realize more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness also changes by rubber roll wearing and tearing purity, causes its glazing quality unstable.
4, patent documentation [publication number: CN202422887U] discloses one " line post insulator glazing device ", and this device comprises the chuck of bracing frame, motor and fixing base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form adds the contact area of idiosome and glazing device, the area of a glazing is reduced, affects production efficiency.
5, patent documentation [publication number: CN1223926] discloses one and " is used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranged, glaze can push away and amass thereon, the upper surface of the brick bat of the first cylinder is made the touch scrolling do not blocked, thus glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its rheology kinetic parameter to glaze water requires very strict, if glaze water changes or namely glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
6, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, glaze water is sucked as glazing use at the bottom of bowl to store up in glaze cylinder, find in production process, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the base substrate glazing in this way that some water-absorbents are very strong, the glazed thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength are excessive, level of automation is not enough in existing existing glazing device.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic glazing device, can be quick, reliable, safe complete a bowl base glazing process, shorten the household porcelain production time to greatest extent, overcome the defect that existing pouring glaze operation of equipment staff number amount is many, glazing process exists dead angle simultaneously, provide structure simple, operate pivoted arm automatic infiltration glaze machine easily.
The present invention is achieved through the following technical solutions above-mentioned purpose: a kind of novel pivoted arm automatic infiltration glaze device, main support is positioned on ground, installing main motor on the upside of one end of described main support, described main motor output shaft end connection reducer, described speed reduction unit is fixed and main support, reducer output shaft end connects small pulley, described small pulley connects large belt wheel by belt, large belt wheel connects driving stem, uniform flap is arranged around axis direction in described driving stem surrounding, flap hinged bowl base clamp system, the hinged cylinder that verts below flap, be glaze pond in the middle of aforementioned brackets, both sides are for transmitting support one and transmitting support two, described transmission support one and transmission support two install travelling belt one and travelling belt two.
Described bowl base clamp system comprises supporting plate, clamping cylinder, pull bar and arc depression bar, described supporting plate is articulated with flap, clamping cylinder installed by described supporting plate, clamping cylinder axle head cylinder lever connecting rod, the hinged arc depression bar of the described pull bar the other end, described arc depression bar one end is articulated with the hinge ear that supporting plate is processed.
One end that described supporting plate is placed on bowl base is processed with circular shrinkage hole, and uniform aperture.
Described flap one end is processed with U-lag, and the both sides of groove are processed with through hole.
The unusual effect of invention is:
1, apparatus of the present invention structure is simple, compact, and it is convenient, therefore cheap to control, and is convenient to promote the use of.
2, this device is fine to the adaptability of special-shaped bowl base, and adds bowl base by sucker, utilizes bowl base self gravitation removal bowl base, whole-process automaticly to complete, by transmission belt real-time Transmission, participate in without the need to personnel, flap this device that rotates a circle completes four glazings, and legacy equipment efficiency is not high.
3, during glazing, bowl base fully immerses in the glaze water of glaze pond, can realize bowl base evenly, without dead angle glazing, glazing effect is fine.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1-transmits support one; 2-travelling belt one; 3-bowl base; 4-sucker; 5-arc depression bar; 6-pull bar; 7-clamping cylinder; 8-driving stem; 9-flap; 10-verts cylinder; 11-supporting plate; 12-travelling belt two; 13-transmits support two; 14-speed reduction unit; 15-main support; 16-mair motor; 17-small pulley; 18-belt; 19-glaze pond, the large belt wheel of 20-.
Fig. 2 is station schematic diagram, and wherein A is feeding station, and B is unloading station.
Fig. 3 is B place, local bowl base clamp system enlarged diagram.
Embodiment
As shown in Fig. 1-3, before device busy, mair motor 16 drives speed reduction unit 14 to rotate, under the driving of speed reduction unit 14, small pulley 17 drives large belt wheel 20 to rotate by belt 18, large belt wheel 20 is connected with driving stem 8 and drives it to rotate, rotate driving stem 8 make flap 9 move to left side flap 9 level and clamping cylinder 7 upward, clamping cylinder 7 pulls pull bar 6 to open arc depression bar 5, thus completes the preparation work before glazing.
Once simultaneously, the travelling belt 1 transmitted on support 1 will treat that the bowl base 3 of glazing is transported to the left side, glaze pond 19, sucker 4 will treat that the bowl base 3 of glazing is carried in the middle of circular groove that supporting plate 11 is offered, clamping cylinder 7 piston rod stretches out pushing drawing rod 6 makes arc depression bar 5 rotate around the pin joint of itself and supporting plate 11, the other end of arc depression bar 5 withstands bowl base 3 bottom surface thus fixing bowl base 3, the cylinder 10 that verts pulls supporting plate 11 to make it produce a pivot angle around the hinge hole with flap 9, mair motor 16 drives flap 9 to rotate 1/4th weeks by large belt wheel 20 subsequently, bowl base 3 is immersed in the middle of glaze pond 19 and carries out glazing, owing to offering aperture on supporting plate 11 with on the contact surface of bowl base 3, therefore glazing is without dead angle, the station that simultaneously next flap 9 has entered into sucker 4 material loading completes material loading action, with palintrope 9 again transposition be positioned at the top of travelling belt 2 12 after 1/4th weeks, now clamping cylinder 7 drives pull bar 6 to open arc depression bar 5, bowl base 3 drops on travelling belt 2 12 due to self gravitation, thus complete whole glazing process, flap 9 transposition starts next glazing process.
Claims (4)
1. a novel pivoted arm automatic infiltration glaze device, main support (15) is positioned on ground, installing main motor (16) on the upside of one end of described main support (15), described mair motor (16) output shaft end connection reducer (14), described speed reduction unit (14) is fixed on main support (15), speed reduction unit (14) output shaft end connects small pulley (17), described small pulley (17) connects large belt wheel (20) by belt (18), large belt wheel (20) connects driving stem (8), uniform flap (9) is arranged around axis direction in described driving stem (8) surrounding, flap (9) hinged bowl base clamp system, the hinged cylinder that verts (10) in flap (9) below, be glaze pond (19) in the middle of aforementioned main support (15), both sides are for transmitting support one (1) and transmitting support two (13), above travelling belt one (2) and travelling belt two (12) are installed at described transmission support one (1) and transmission support two (13).
2. novel pivoted arm automatic infiltration glaze device according to claim 1, it is characterized in that: described bowl base clamp system comprises supporting plate (11), clamping cylinder (7), pull bar (6) and arc depression bar (5), described supporting plate (11) is articulated with flap (9), described supporting plate (11) is installed clamping cylinder (7), clamping cylinder (7) axle head cylinder lever connecting rod (6), the hinged arc depression bar (5) of described pull bar (6) the other end, described arc depression bar (5) one end is articulated with the hinge ear of the upper processing of supporting plate (11).
3. novel pivoted arm automatic infiltration glaze device according to claim 2, is characterized in that: one end that described supporting plate (11) is placed on a bowl base (3) is processed with circular shrinkage hole, and uniform aperture.
4. novel pivoted arm automatic infiltration glaze device according to claim 1, is characterized in that: described flap (9) one end is processed with U-lag, and the both sides of groove are processed with through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410451051.6A CN104230385B (en) | 2014-09-05 | 2014-09-05 | Novel pivoted arm automatic infiltration glaze device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410451051.6A CN104230385B (en) | 2014-09-05 | 2014-09-05 | Novel pivoted arm automatic infiltration glaze device |
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| Publication Number | Publication Date |
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| CN104230385A true CN104230385A (en) | 2014-12-24 |
| CN104230385B CN104230385B (en) | 2016-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410451051.6A Active CN104230385B (en) | 2014-09-05 | 2014-09-05 | Novel pivoted arm automatic infiltration glaze device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104557146A (en) * | 2015-01-16 | 2015-04-29 | 广西北流市智宇陶瓷自动化设备有限公司 | Ceramic revere side automatic glazing device |
| CN108453874A (en) * | 2018-04-25 | 2018-08-28 | 广西联壮科技股份有限公司 | A kind of belt circulation automatic infiltration glaze device |
| CN111516112A (en) * | 2020-04-21 | 2020-08-11 | 李诗秋 | Build a glass glazing equipment with frit recovery function |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0844054A1 (en) * | 1996-11-22 | 1998-05-27 | Maschinen- und Stahlbau Julius Lippert GmbH & Co. | Glazing device with turn-table |
| CN204039275U (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Novel pivoted arm automatic infiltration glaze device |
-
2014
- 2014-09-05 CN CN201410451051.6A patent/CN104230385B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0844054A1 (en) * | 1996-11-22 | 1998-05-27 | Maschinen- und Stahlbau Julius Lippert GmbH & Co. | Glazing device with turn-table |
| CN204039275U (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Novel pivoted arm automatic infiltration glaze device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104557146A (en) * | 2015-01-16 | 2015-04-29 | 广西北流市智宇陶瓷自动化设备有限公司 | Ceramic revere side automatic glazing device |
| CN108453874A (en) * | 2018-04-25 | 2018-08-28 | 广西联壮科技股份有限公司 | A kind of belt circulation automatic infiltration glaze device |
| CN111516112A (en) * | 2020-04-21 | 2020-08-11 | 李诗秋 | Build a glass glazing equipment with frit recovery function |
| CN111516112B (en) * | 2020-04-21 | 2021-08-27 | 冯周昌 | Build a glass glazing equipment with frit recovery function |
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| Publication number | Publication date |
|---|---|
| CN104230385B (en) | 2016-06-01 |
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Effective date of registration: 20201028 Address after: 221200 Suining Economic Development Zone, Xuzhou City, Jiangsu Province, New Town Home Appliance Garden D2 Patentee after: XUZHOU YILEI ELECTRICAL APPLIANCE TECHNOLOGY Co.,Ltd. Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd. |
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