CN104086227B - A kind of conveyor type automatic infiltration glaze device - Google Patents

A kind of conveyor type automatic infiltration glaze device Download PDF

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Publication number
CN104086227B
CN104086227B CN201410352209.4A CN201410352209A CN104086227B CN 104086227 B CN104086227 B CN 104086227B CN 201410352209 A CN201410352209 A CN 201410352209A CN 104086227 B CN104086227 B CN 104086227B
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China
Prior art keywords
bowl base
glazing
travelling belt
clamping device
glaze
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CN104086227A (en
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梁康宁
罗振锦
党礼深
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Suining Xinfei Machinery Technology Co., Ltd
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GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
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Abstract

The invention provides a kind of conveyor type automatic infiltration glaze device, comprise position transducer, bowl base, bowl base clamping device, described slowspeed machine is connected with rotating cylinder, rotating cylinder drives travelling belt one and travelling belt two to move simultaneously, bowl base clamps and constantly change in location occurs along with travelling belt by bowl base clamping device, when bowl base clamping device immerses the glaze pond of frame bottom to the glazing of bowl base, bowl base clamping device is taken out of and is left glaze pond by travelling belt subsequently, when bowl base clamping device moves to B station, position transducer detects a bowl base, now depression bar unclamps, bowl base is because action of gravity falls, enter next operation, thus complete whole glazing process, for self-glazing processing step in household porcelain production process, overcome the driving mechanism complexity that traditional glazing device exists, efficiency is not high, there is dead angle in glazing, the defect that level of automation is not high.

Description

A kind of conveyor type automatic infiltration glaze device
Technical field
The present invention relates to household porcelain production technology, particularly a kind of self-glazing device for self-glazing in household porcelain production process.
Background technology
In household porcelain production in the past, the difference of each ceramic producer because of material property or the limitation reason of various product design, glazing operation can only adopt the processing method of manual leaching glaze to carry out glazing, manual leaching glaze production efficiency is low, simultaneously due to finger contact base substrate in glazing process, make base substrate leave finger-marks after glazing, affect the glazing quality of base substrate.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term manual leaching glaze has harm to human body.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reducing costs, technician carries out constantly improvement in the production technology and production unit of domestic ceramics.In existing ceramic production technology, the technical literature for ceramic glazing operation has:
1, patent documentation [publication number: CN202373397U] discloses one " head of dish suspended-type porcelain insulator porcelain blank glazing device ", this device comprises rotatable station platform, the head peripheral surface leaching glaze device for the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, the head endoporus note glaze device for the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part it being placed and is inverted porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head to be placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to achieve the glazing operation completing porcelain moulded pottery not yet put in a kiln to bake part head peripheral surface by step continuously.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain local of blank.
2, patent documentation [publication number: CN2647444] discloses one " coater ".This coater by by reciprocator and the combined spray gun mechanism of rotation angle mechanism and using controller control electric motor realize glazing as propulsion source, its spray gun mechanism is arranged in frame, and frame is also furnished with clamping workpiece mechanism etc. simultaneously.This coater is applicable to, to there being the cylindrical work outside surface of corrugated ring to carry out glazing treatment, be unsuitable for the glazing treatment of special-shaped workpiece.
3, patent documentation [publication number: CN1090834] discloses one " localized surface glazing of ceramic ", this utility model be melt region on the product surface by being applied to around described glazing position by fusing radiating capacity thus the cooling delaying described melt region so that the rupture stress being restricted to the stupalith be less than on the described surface of described goods close to the thermal stresses produced in the described goods of described melt region is realized localized surface glazing.This utility model is mainly used in repairing muffle painting defect and being used as decoration, and the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
4, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", and this device is primarily of adding glaze tank, buffer tank, beating glaze pump three part composition.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread at roll surfaces to realize glazing process.This device can realize more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness also changes by rubber roll wearing and tearing purity, causes its glazing quality unstable.
5, patent documentation [publication number: CN202422887U] discloses one " line post insulator glazing device ", and this device comprises the chuck of bracing frame, motor and fixing base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form adds the contact area of idiosome and glazing device, the area of a glazing is reduced, affects production efficiency.
6, patent documentation [publication number: CN1223926] discloses one and " is used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranged, glaze can push away and amass thereon, the upper surface of the brick bat of the first cylinder is made the touch scrolling do not blocked, thus glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its rheology kinetic parameter to glaze water requires very strict, if glaze water changes or namely glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
7, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, glaze water is sucked as glazing use at the bottom of bowl to store up in glaze cylinder, find in production process, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the base substrate glazing in this way that some water-absorbents are very strong, the glazed thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength are excessive, level of automation has much room for improvement in existing existing glazing device.
Summary of the invention
The invention provides a kind of conveyor type automatic infiltration glaze device, for self-glazing processing step in household porcelain production process, the defect that can solve that the efficiency that existing glazing device exists is not high, glazing is of poor quality, structure is too huge, labor strength is high etc.
The present invention is achieved through the following technical solutions above-mentioned purpose: the slowspeed machine of conveyor type automatic infiltration glaze device is connected with on the upside of support one end, support is connected with rotating cylinder cylindrical pair, travelling belt one and travelling belt two rack-mount, and constantly rotate along with drum rotation, on the upside of the other end of described support, position transducer is installed, described travelling belt one and travelling belt two are processed with hinged boss at regular intervals, and hinged with bowl base clamping device.
Described bowl base clamping device comprises depression bar, pull bar, clamping cylinder, rocker, described pull bar one end and clamping cylinder hinged, the circular hole of the other end and depression bar middle is hinged, and the other end of described depression bar is then hinged with rocker, and described rocker is hinged on travelling belt one and travelling belt two.
The place that described rocker contacts with bowl base has groove, and is processed with aperture in the one end near bowl base.
Described depression bar is an arcuate structure, and is pointed with small round corner with one end shape that bowl base directly contacts.
Unusual effect of the present invention is:
1, travelling belt one of the present invention and travelling belt two are the slowspeed machine Direct driver by being fixedly connected on one section, support, do not need to buy speed reduction unit or frequency converter equipment, structure is simple, compact, and motor by energy input to travelling belt, loss is few, and therefore efficiency is high.
2, only need a workman to put on rocker by bowl base in glazing process, work is subsequently all that equipment completes automatically, and therefore level of automation is higher.
3, glazing process is directly immersed in the middle of glaze pond by bowl base, and be processed with several holes with rocker on the contact position of rocker bottom bowl base, and depression bar and bowl base are also point cantact, and therefore, glazing process is obviously without dead angle, and glazing quality can obtain absolute guarantee.
4, the bowl base clamp system of this device is very simple, as long as a cylinder pushing drawing rod makes depression bar swing compress bowl base, action response is rapid.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1-position transducer; 2-rocker; 3-bowl base; 4-depression bar; 5-pull bar; 6-clamping cylinder; 7-slowspeed machine; 8-travelling belt one; 9-travelling belt two; 10-glaze pond; 11-support; 12-rotating cylinder.
Fig. 2 is the station figure of apparatus of the present invention.
Station A is feeding station, and station B is unloading station.
Fig. 3 is the enlarged diagram of Local C bowl base clamp system.
Embodiment
As shown in Figure 2,3, first be the clamping process of bowl base 3, bowl base clamping device moves to A station place, now the piston rod of clamping cylinder 6 is released and is driven pull bar 5, pull bar 5 makes depression bar 4 swing, the top of depression bar 4 contacts with the bottom of bowl base 3, is pressed on by bowl base 3 in the circular groove on rocker 2 and makes it not slide, complete the clamping process of bowl base 3.
Contrast Fig. 1, after bowl base 3 clamps, slowspeed machine 7 rotates, slowspeed machine 7 drives travelling belt 1 and travelling belt 29 to rotate on support 11, hinged boss on bowl base clamp system and travelling belt 1 and travelling belt 29 is hinged, and constantly there is change in location along with travelling belt 1 and travelling belt 29 rotation, when the motion of bowl base clamp system everywhere with the glaze pond 10 on support 11 crossbeam above time bowl base 3 be immersed in glaze pond 10, thus complete glazing.
After glazing completes, bowl base clamp system continues along with travelling belt 1 and travelling belt 29 move, when moving to B station, position transducer 1 detects bowl base 3, and now clamping cylinder 6 piston rod is regained, depression bar 4 is pulled, bowl base clamp system is opened, and bowl base 3 moves downward in the mechanism that is placed in below it under gravity, thus completes bowl base 3 discharge process, bowl base clamp system moves to A station subsequently, continues material loading and carries out next glazing circulation.

Claims (4)

1. a conveyor type automatic infiltration glaze device, slowspeed machine (7) is connected with on the upside of support (11) one end, support (11) is connected with cylinder with rotating cylinder (12), travelling belt one (8) and travelling belt two (9) rack-mount, and rotate along with rotating cylinder (12) and constantly rotate, it is characterized in that: position transducer (1) is installed on the upside of the other end of described support (11), described travelling belt one (8) and travelling belt two (9) are processed with hinged boss by interval, and hinged with bowl base clamping device.
2. conveyor type automatic infiltration glaze device according to claim 1, it is characterized in that: described bowl base clamping device comprises depression bar (4), pull bar (5), clamping cylinder (6), rocker (2), described pull bar (5) one end and clamping cylinder (6) hinged, the circular hole of the other end and depression bar (4) middle is hinged, the other end of described depression bar (4) is then hinged with rocker (2), and described rocker (2) is hinged on travelling belt one (8) and travelling belt two (9).
3. conveyor type automatic infiltration glaze device according to claim 2, is characterized in that: the place that described rocker (2) contacts with bowl base (3) has groove, and is processed with aperture in the one end near bowl base (3).
4. conveyor type automatic infiltration glaze device according to claim 2, is characterized in that: described depression bar (4) is an arcuate structure, and is pointed with small round corner with one end shape that bowl base (3) directly contacts.
CN201410352209.4A 2014-07-23 2014-07-23 A kind of conveyor type automatic infiltration glaze device Active CN104086227B (en)

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CN104086227B true CN104086227B (en) 2015-11-18

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107415035B (en) * 2017-08-31 2019-06-04 江西金丽陶瓷有限公司 A kind of efficient glazing machine of Production of Ceramics
CN109877950B (en) * 2019-04-03 2023-12-15 北部湾大学 Automatic glaze dipping machine for ceramic blanks
CN111633794B (en) * 2020-05-15 2021-06-11 陈长春 Automatic glazing device for ceramic cup
CN114773088A (en) * 2022-04-02 2022-07-22 中材江西电瓷电气有限公司 Automatic glazing and sanding method for cylindrical head suspension type porcelain insulator blank

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202878466U (en) * 2012-10-31 2013-04-17 梅州新马陶瓷股份有限公司 Ceramic bottom glaze removing device
CN204058273U (en) * 2014-07-23 2014-12-31 广西北流市智诚陶瓷自动化科技有限公司 A kind of conveyor type automatic infiltration glaze device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202878466U (en) * 2012-10-31 2013-04-17 梅州新马陶瓷股份有限公司 Ceramic bottom glaze removing device
CN204058273U (en) * 2014-07-23 2014-12-31 广西北流市智诚陶瓷自动化科技有限公司 A kind of conveyor type automatic infiltration glaze device

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Effective date of registration: 20200930

Address after: 221200 East Outer Ring Road, Liji Town, Suining County, Xuzhou City, Jiangsu Province

Patentee after: Suining Xinfei Machinery Technology Co., Ltd

Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin

Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right