CN203187583U - Automatic domestic ceramic glazing device - Google Patents

Automatic domestic ceramic glazing device Download PDF

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Publication number
CN203187583U
CN203187583U CN 201320056869 CN201320056869U CN203187583U CN 203187583 U CN203187583 U CN 203187583U CN 201320056869 CN201320056869 CN 201320056869 CN 201320056869 U CN201320056869 U CN 201320056869U CN 203187583 U CN203187583 U CN 203187583U
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CN
China
Prior art keywords
supporting plate
glaze
glazing
suction disc
sucker
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201320056869
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Chinese (zh)
Inventor
梁康宁
秦志东
赵盛林
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GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
Original Assignee
GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
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Application filed by GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd filed Critical GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
Priority to CN 201320056869 priority Critical patent/CN203187583U/en
Application granted granted Critical
Publication of CN203187583U publication Critical patent/CN203187583U/en
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Abstract

The utility model discloses an automatic domestic ceramic glazing device which comprises a suction disc device used for adsorbing a bowl blank, a supporting plate used for supporting the suction disc device and a suction disc rotation reducer, and a frame upright post, wherein the suction disc device is connected with the supporting plate through a bearing; a bearing block of the bearing is fixedly connected to the supporting plate through a bolt; the side face of the suction disc device is provided with a glaze suction hole; glaze water in a glaze storage cylinder can be supplemented and sucked through the glaze suction hole in the glaze soaking process. Due to the combination of two reducers in different spaces and time, rotation of the suction disc is driven by employing the suction disc rotation reducer, the automatic glazing process of the whole device is realized by employing the mode of driving the whole suction disc device and the supporting plate to rotate through a supporting plate reducer, the problems of low efficiency, low glazing quality, high labor intensity and the like in the conventional glazing device are solved, and the device has the advantages of high glazing comprehensiveness and uniformity, good glazing effect, high efficiency, high degree of automation and the like.

Description

Domestic ceramics self-glazing device
Technical field
The utility model relates to the domestic ceramics production technology, particularly a kind of domestic ceramics self-glazing device for domestic ceramics production process self-glazing.
Background technology
In domestic ceramics is in the past produced, many ceramic producing regions are owing to the starting material reason of each place or the device shape reason of various products, the glazing operation can only adopt manual processing method of soaking glaze to carry out glazing, it is low to soak glaze production efficiency by hand, and owing in the glazing process, point the contact base substrate, make base substrate after glazing, stay finger-marks, influence the glazing quality of base substrate.In addition, owing to be added with multiple chemical materials in the glaze water, these chemical materialss have corrosive nature to human body, and long-term soaking glaze has harm to human body by hand.
In order to enhance productivity, improve the quality of products, improve workman's production environment, or reduce cost etc., the technician is carrying out constantly improving at production technology and the production unit of domestic ceramics.In existing ceramic production technology, at the technical literature of ceramic glazing operation have following these.
1, patent documentation [publication number: CN201180114Y] discloses " a kind of novel glazing device ", and this utility model comprises glazing system and rubber roll, and the glazing system is made up of two covers, and is fixed on the rubber roll top.This utility model generally can only be used for the glazing operation of ceramic tile gravure roller printing machine, and use range is limitation.
2, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", and this device is mainly by adding glaze jar, buffer tank, beating three of glaze pumps part and form.Elder generation is added into glaze and adds the glaze jar, by making the glaze pump glaze is sent in the buffer tank, by bleeder valve glaze is spread on the rubber roll surface to realize the glazing process again.This device can be realized glazing process uniformly, but production efficiency is low.
3, patent documentation [publication number: CN2647444] discloses a kind of " coater ".This coater is by realizing glazing with reciprocator and rotation angle mechanism combined spray gun mechanism and with the electric motor of controller control as propulsion source, and its spray gun arrangement of mechanism also is furnished with clamping workpiece mechanism etc. simultaneously on the frame on frame.This coater is applicable to that the cylindrical work outside surface to corrugated ring is arranged carries out glazing treatment.
4, patent documentation [publication number: CN202422887U] discloses a kind of " line post insulator glazing device ", and this device comprises bracing frame, motor and the fixing chuck of base substrate, and motor is fixed on the bracing frame; Motor, chuck and base substrate coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, but its production efficiency is low, and use range is limitation.
5, patent documentation [publication number: CN202373397U] discloses a kind of " suspension disc insulator porcelain moulded pottery not yet put in a kiln to bake spare head glazing device ", this device comprise on it place the rotatable station platform of being inverted porcelain moulded pottery not yet put in a kiln to bake spare, for the head outer surface of the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake spare soaks the glaze device, annotates the glaze device for the head endoporus of the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake spare, and electrical control cabinet.This device be placed on the rotation platform station by the inversion with porcelain moulded pottery not yet put in a kiln to bake spare " ∩ " shape head and by in 360 ° of processes of electrical control rotation through secondary time-delay pause process to have realized finishing continuously set by step the glazing operation of porcelain moulded pottery not yet put in a kiln to bake spare head outer surface.This plant automation degree height, but complex structure, the cost height, and can only realize glazing to a certain part of blank.
6, patent documentation [publication number: CN1090834] discloses a kind of " localized surface glazing of ceramic ", thereby this utility model is to be applied to cooling that melt region on the product surface around the described glazing position delays described melt region and to realize localized surface glazing the thermal stresses that produces in the described goods near described melt region is restricted to less than the rupture stress of the described lip-deep stupalith of described goods by melting radiating capacity.This utility model is mainly used in repairing the muffle painting defective and is used as and decorates.
7, patent documentation [publication number: CN1223926] discloses a kind of " being used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder that arranges, glaze can push away and amass thereon, the touch scrolling that is not blocked on the upper surface of the brick bat of first cylinder, thereby glaze is transferred on the brick bat, and the sense of rotation of second tin roller is opposite with first cylinder.This device is applicable to the glazing operation of ceramic tile, but its efficient is lower.
In sum, mainly there are defectives such as efficient is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement in existing glazing device.
Summary of the invention
The utility model provides a kind of domestic ceramics self-glazing device for domestic ceramics production process self-glazing, can enough solve not high, the defectives such as glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement of efficient that existing glazing device exists.
The utility model is achieved through the following technical solutions: a kind of domestic ceramics self-glazing device, comprise the Acetabula device for absorption bowl base, the supporting plate that is used for supporting Acetabula device and sucker rotation step-down gear, framework pillar etc., described Acetabula device is connected with supporting plate by bearing, and the bearing support of bearing is connected on the supporting plate by bolt.Described supporting plate is provided with for the sucker that drives the Acetabula device rotation and rotates step-down gear, and framework pillar is between supporting plate and the glaze pond for savings glaze water.Described framework pillar lower end links to each other with framework soleplate, and the upper end links to each other with supporting plate, and framework pillar is equipped with the supporting plate step-down gear near the side of upper end, and supporting plate is the output shaft rotation of supporting plate step-down gear relatively.
Acetabula device comprises sucker, storage glaze tube, tubular shaft, driven pulley, swivel joint, valve tube.Tubular shaft is installed in the bearing support that is fixed together with supporting plate, and tubular shaft upper end stretches into from storage glaze tube bottom that storage glaze tube 1---10 centimetres, the lower end is connected with swivel joint, and the swivel joint lower end is connected to valve tube; The described tubular shaft outside is with driven pulley, and sucker is positioned at the top of storage glaze tube.
The side of Acetabula device is provided with the sucking hole, and soaking can be by the glaze water in the additional glaze tube of attracting deposit in sucking hole in the glaze process.The output shaft that described sucker rotates step-down gear is equipped with driving pulley, and driving pulley is connected by belt with driven pulley.The supporting plate step-down gear is stepper-motor, and it will be controlled the rotation situation of supporting plate accurately according to pre-set rotating speed and rotational time in the course of the work.Described Acetabula device can be 1,2,3 or a plurality of multi pack side by side.
Unusual effect of the present utility model is: the utility model is by two combinations of step-down gear on different room and times, namely adopt sucker to rotate the rotation that step-down gear drives sucker, the mode that adopts the supporting plate step-down gear to drive whole Acetabula device and supporting plate rotation realizes whole device self-glazing process, and glazing is evenly comprehensive and efficient is high.The more existing glazing device of the utility model compares that to have a glazing even comprehensively, and glazing is effective, can realize in bowl base characteristics such as outside glazing simultaneously and efficient height, level of automation height.
Description of drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is right view of the present utility model.
Fig. 3 is the glaze synoptic diagram that soaks of the present utility model.
Fig. 4 is Acetabula device upper part synoptic diagram of the present utility model.
Wherein: 1---framework soleplate; 2---framework pillar; 3---valve tube; 4---swivel joint; 5---driving pulley; 6---supporting plate; 7---sucker rotates step-down gear; 8---bearing support; 9---tubular shaft; 10---the storage glaze
Tube; 11---sucker; 12---the bowl base; 13---the sucking hole; 14---storage glaze tube glaze water; 15---driven belt
Wheel; 16---the supporting plate step-down gear; 17---the glaze pond; 18---glaze water.
Embodiment
Below in conjunction with accompanying drawing concrete enforcement of the present utility model is further described.
As shown in Figure 1, a kind of domestic ceramics self-glazing device, comprise the Acetabula device for absorption bowl base, the supporting plate 6 that is used for supporting Acetabula device and sucker rotation step-down gear 7, framework pillar 2 etc., described Acetabula device is connected with supporting plate 6 by bearing, the bearing support 8 of bearing is connected on the supporting plate 6 by bolt, and supporting plate 6 is provided with for the sucker that drives the Acetabula device rotation and rotates step-down gear 7.
Described framework pillar 2 is at supporting plate 6 and be used for saving between the glaze pond 17 of glaze water 18, described framework pillar 2 lower ends link to each other with framework soleplate 1, the upper end links to each other with supporting plate 6, framework pillar 2 is equipped with supporting plate step-down gear 16 near the side of upper end, and supporting plate 6 is the output shaft rotation of supporting plate step-down gear 16 relatively.
Described Acetabula device comprises sucker 11, storage glaze tube 10, tubular shaft 9, driven pulley 15, swivel joint 4, valve tube 3, described tubular shaft 9 is installed in the bearing support 8 that is fixed together with supporting plate 6, storage glaze tube 1 is stretched into from storage glaze tube 10 bottoms in tubular shaft 9 upper ends---and 10 centimetres, the lower end is connected with swivel joint 4, and swivel joint 4 lower ends are connected to valve tube 3; Described tubular shaft 9 outsides are with driven pulley 15; Described sucker 11 is positioned at the top of storage glaze tube 10.
As shown in Figure 4, the side of described Acetabula device is provided with sucking hole 13, and sucker 11 can suck a small amount of glaze water 18 to replenish the glaze water 14 in the storage glaze tube by sucking hole 13 in soaking the glaze process.
The output shaft that described sucker rotates step-down gear 7 is equipped with driving pulley 5, and driving pulley 5 and driven pulley 15 are connected by belt.
Described supporting plate step-down gear 16 is stepper-motor, and it will be controlled the rotation situation of supporting plate accurately according to pre-set rotating speed and rotational time in the course of the work.
The utility model can be to use 1,2,3 Acetabula devices or a plurality of Acetabula device multi pack side by side separately, they can be contained on the same supporting plate 6 with belt or chain they to be coupled together and rotate simultaneously, swing simultaneously, existing is that example is specifically narrated working process of the present utility model with two Acetabula devices (as shown in Figure 2).
Before starting working, supporting plate 6 places level attitude, and valve tube 3 is air-breathing, puts into a certain amount of glaze water in advance in storage glaze tube 10, the liquid level of storage glaze tube glaze water 14 should be lower than the hill height of tubular shaft 9 in storage glaze tube 10, draws water and 14 enters valve tube 3 by tubular shaft 9 to avoid storing up the glaze tube.Bowl base 12 is placed on 11 in the sucker, sucker rotates step-down gear 7 energisings and rotates, pass through belt transmission, tubular shaft 9 rotates, thereby storage glaze tube 10, sucker 11 are also together rotated, meanwhile, supporting plate rotates step-down gear 16 and rotates, and drives supporting plate 6 swings, as shown in Figure 3, because the effect of vacuum, even have sucking hole 13 on storage glaze tube 10, sucker 11 walls, but because the diameter in sucking hole 13 is little, the air pressure of storage glaze tube 10 inner chambers is lower than normal atmosphere, bowl bad 12 still can be attracted on the sucker 11 in tilting procedure, and can not fall down.Bowl base 12 is together swung with Acetabula device in rotation and is immersed in the glaze pond 17, and bowl surface of base 12 outside sucker 11 all is adsorbed with glaze water 18 like this.When supporting plate 6 turned to certain angle, storage glaze tube glaze water 14 barrels along storage glaze tube 10 flowed to the surface, inside of bowl base 12, and bowl base 12 has all adsorbed glaze water at the surfaces externally and internally of sucker 11 like this.In the time of in storage glaze tube 10 immersion glaze ponds, because suction functions in the storage glaze tube 10, storage glaze tube 10 is a small amount of glaze water 18 of 13 suctions through the sucking hole, to replenish the glaze water that the 12 bottom glazings of bowl base consume.Because the autorotation effect of bowl base 12, the glaze water of bowl base 12 absorption is more even, and glazing more comprehensively.
Angle and the residence time that bowl base 12 is swung in glaze pond 17 are pre-set as the case may be, the angle of swinging in glaze pond 17 when bowl base 12 and the residence time are when reaching set(ting)value, supporting plate rotates step-down gear 16 counter-rotatings, supporting plate 6 up swings to level attitude, bowl base 12 blots glaze water after glazing moisture content needs the regular hour, and its residence time is set as the case may be.After reaching setting-up time, sucker rotates step-down gear 7 and stops operating, and valve tube 3 stops vacuum suction, at this moment just the bowl base can be taken away, so far, has just realized the self-glazing process of whole device.By hand or after the machinery surperficial glaze water that will stay sucker 11 automatically wipes clean, a bowl base for the treatment of glazing can be placed on the sucker 11 again, carry out glazing working process next time.

Claims (6)

1. domestic ceramics self-glazing device, comprise the Acetabula device for absorption bowl base (12), be used for supporting the supporting plate (6) of Acetabula device and sucker rotation step-down gear (7), framework pillar (2), it is characterized in that: described Acetabula device is connected with supporting plate (6) by bearing, the bearing support of described bearing (8) is connected on the supporting plate (6) by bolt, described supporting plate (6) is provided with for the sucker that drives the Acetabula device rotation and rotates step-down gear (7), described framework pillar (2) is positioned at supporting plate (6) and is used between the glaze pond (17) of savings glaze water (18), described framework pillar (2) lower end links to each other with framework soleplate (1), the upper end links to each other with supporting plate (6), framework pillar (2) is equipped with supporting plate step-down gear (16) near the side of upper end, and supporting plate (6) is the output shaft rotation of supporting plate step-down gear (16) relatively.
2. domestic ceramics self-glazing device according to claim 1, it is characterized in that: described Acetabula device comprises sucker (11), storage glaze tube (10), tubular shaft (9), driven pulley (15), swivel joint (4), valve tube (3), described tubular shaft (9) is installed in the bearing support (8) that is fixed together with supporting plate (6), storage glaze tube (10) 1 is stretched in tubular shaft (9) upper end from storage glaze tube (10) bottom---and 10 centimetres, the lower end is connected with swivel joint (4), and swivel joint (4) lower end is connected to valve tube (3); Described tubular shaft (9) outside is with driven pulley (15); Described sucker (11) is positioned at the top of storage glaze tube (10).
3. domestic ceramics self-glazing device according to claim 1, it is characterized in that: the side of described Acetabula device is provided with sucking hole (13).
4. domestic ceramics self-glazing device according to claim 1 is characterized in that: the output shaft that described sucker rotates step-down gear (7) is equipped with driving pulley (5), and driving pulley (5) is connected by belt with driven pulley (15).
5. domestic ceramics self-glazing device according to claim 1, it is characterized in that: described supporting plate step-down gear (16) is stepper-motor.
6. domestic ceramics self-glazing device according to claim 1, it is characterized in that: described Acetabula device can be 1,2,3 or a plurality of multi pack side by side.
CN 201320056869 2013-02-01 2013-02-01 Automatic domestic ceramic glazing device Withdrawn - After Issue CN203187583U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 201320056869 CN203187583U (en) 2013-02-01 2013-02-01 Automatic domestic ceramic glazing device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103102176A (en) * 2013-02-01 2013-05-15 广西北流市智诚陶瓷自动化科技有限公司 Automatic glazing device for domestic ceramics
CN104086226A (en) * 2014-07-23 2014-10-08 广西北流市智诚陶瓷自动化科技有限公司 Conveying belt type box-shaped glaze dipping device
CN104086233A (en) * 2014-07-25 2014-10-08 广西北流市智诚陶瓷自动化科技有限公司 Automatic turntable-type glaze smearing device
CN105036813A (en) * 2015-08-11 2015-11-11 广西北流市智诚陶瓷自动化科技有限公司 Domestic ceramic automatic glazing machine
CN108453874A (en) * 2018-04-25 2018-08-28 广西联壮科技股份有限公司 A kind of belt circulation automatic infiltration glaze device
CN108481530A (en) * 2018-05-18 2018-09-04 广西联壮科技股份有限公司 Rotating disc type verts Glazing device
CN108582436A (en) * 2018-05-18 2018-09-28 广西联壮科技股份有限公司 Clipping full angle glaze spraying device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103102176A (en) * 2013-02-01 2013-05-15 广西北流市智诚陶瓷自动化科技有限公司 Automatic glazing device for domestic ceramics
CN103102176B (en) * 2013-02-01 2014-12-03 广西北流市智诚陶瓷自动化科技有限公司 Automatic glazing device for domestic ceramics
CN104086226A (en) * 2014-07-23 2014-10-08 广西北流市智诚陶瓷自动化科技有限公司 Conveying belt type box-shaped glaze dipping device
CN104086226B (en) * 2014-07-23 2015-09-02 广西北流市智诚陶瓷自动化科技有限公司 Conveyor type box-shaped leaching glaze device
CN104086233A (en) * 2014-07-25 2014-10-08 广西北流市智诚陶瓷自动化科技有限公司 Automatic turntable-type glaze smearing device
CN104086233B (en) * 2014-07-25 2015-10-28 广西北流市智诚陶瓷自动化科技有限公司 Rotating disc type smears glaze device automatically
CN105036813A (en) * 2015-08-11 2015-11-11 广西北流市智诚陶瓷自动化科技有限公司 Domestic ceramic automatic glazing machine
CN105036813B (en) * 2015-08-11 2017-04-19 广西北流市智诚陶瓷自动化科技有限公司 domestic ceramic automatic glazing machine
CN108453874A (en) * 2018-04-25 2018-08-28 广西联壮科技股份有限公司 A kind of belt circulation automatic infiltration glaze device
CN108481530A (en) * 2018-05-18 2018-09-04 广西联壮科技股份有限公司 Rotating disc type verts Glazing device
CN108582436A (en) * 2018-05-18 2018-09-28 广西联壮科技股份有限公司 Clipping full angle glaze spraying device

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AV01 Patent right actively abandoned

Granted publication date: 20130911

Effective date of abandoning: 20141203

RGAV Abandon patent right to avoid regrant