CN104086229B - Device for automatically dipping glaze on vertical rotary table - Google Patents
Device for automatically dipping glaze on vertical rotary table Download PDFInfo
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- CN104086229B CN104086229B CN201410353444.3A CN201410353444A CN104086229B CN 104086229 B CN104086229 B CN 104086229B CN 201410353444 A CN201410353444 A CN 201410353444A CN 104086229 B CN104086229 B CN 104086229B
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Abstract
The invention provides a device for automatically dipping glaze on a vertical rotary table. The device comprises a driving mechanism and bowl billets, wherein a feeding bracket and a feeding transmission belt are used for transmitting the bowl billets to be glazed to a station A; the driving mechanism is used for driving a rotating and glaze-dipping mechanism to rotate; when a rotating and glazing mechanism rotates to the station A, a feeding suction plate acts; the feeding suction plate is used for carrying the bowl billets on the feeding transmission belt to an L-shaped bowl support; subsequently the rotary table rotates; the L-shaped bowl support and the bowl billets are dipped into a glaze tank so as to glaze the bowl billets; when the bowl billets are glazed, the vertical rotary table turns and transmits the glazed bowl billets to a station B so as to complete the glazing process; when the vertical rotary table rotates again, a next glazing cycle starts. The device is used in the processing step of automatically glazing in the production process of domestic ceramics; by virtue of the device, the defects of complex driving mechanism, low efficiency, glazing dead angles, low degree of automation and high labor intensity of workers of the conventional glazing device are overcome.
Description
Technical field
The present invention relates to household porcelain production equipment, particularly domestic ceramics self-glazing device.
Background technology
In household porcelain production in the past, the difference of each ceramic producer because of material property or the limitation reason of various product design, glazing operation can only adopt the processing method of manual leaching glaze to carry out glazing, manual leaching glaze production efficiency is low, simultaneously due to finger contact base substrate in glazing process, make base substrate leave finger-marks after glazing, affect the glazing quality of base substrate.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term manual leaching glaze has harm to human body.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reducing costs, technician carries out constantly improvement in the production technology and production unit of domestic ceramics.In existing ceramic production technology, the technical literature for ceramic glazing operation has:
1, patent documentation [publication number: CN202373397U] discloses one " head of dish suspended-type porcelain insulator porcelain blank glazing device ", this device comprises rotatable station platform, the head peripheral surface leaching glaze device for the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, the head endoporus note glaze device for the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part it being placed and is inverted porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head to be placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to achieve the glazing operation completing porcelain moulded pottery not yet put in a kiln to bake part head peripheral surface by step continuously.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain local of blank.
2, patent documentation [publication number: CN2647444] discloses one " coater ".This coater by by reciprocator and the combined spray gun mechanism of rotation angle mechanism and using controller control electric motor realize glazing as propulsion source, its spray gun mechanism is arranged in frame, and frame is also furnished with clamping workpiece mechanism etc. simultaneously.This coater is applicable to, to there being the cylindrical work outside surface of corrugated ring to carry out glazing treatment, be unsuitable for the glazing treatment of special-shaped workpiece.
3, patent documentation [publication number: CN1090834] discloses one " localized surface glazing of ceramic ", this utility model be melt region on the product surface by being applied to around described glazing position by fusing radiating capacity thus the cooling delaying described melt region so that the rupture stress being restricted to the stupalith be less than on the described surface of described goods close to the thermal stresses produced in the described goods of described melt region is realized localized surface glazing.This utility model is mainly used in repairing muffle painting defect and being used as decoration, and the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
4, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", and this device is primarily of adding glaze tank, buffer tank, beating glaze pump three part composition.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread at roll surfaces to realize glazing process.This device can realize more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness also changes by rubber roll wearing and tearing purity, causes its glazing quality unstable.
5, patent documentation [publication number: CN202422887U] discloses one " line post insulator glazing device ", and this device comprises the chuck of bracing frame, motor and fixing base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form adds the contact area of idiosome and glazing device, the area of a glazing is reduced, affects production efficiency.
6, patent documentation [publication number: CN1223926] discloses one and " is used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranged, glaze can push away and amass thereon, the upper surface of the brick bat of the first cylinder is made the touch scrolling do not blocked, thus glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its rheology kinetic parameter to glaze water requires very strict, if glaze water changes or namely glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
7, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, glaze water is sucked as glazing use at the bottom of bowl to store up in glaze cylinder, find in production process, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the base substrate glazing in this way that some water-absorbents are very strong, the glazed thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength are excessive, level of automation has much room for improvement in existing existing glazing device.
Summary of the invention
The invention provides a kind of vertical rotating disk automatic infiltration glaze device, the defect that solves that the efficiency that existing glazing device exists is not high, glazing is of poor quality, labor strength is excessive, level of automation has much room for improvement etc.
The material loading travelling belt of vertical rotating disk automatic infiltration glaze device of the present invention is arranged on material loading support, and discharge conveyer is then arranged on discharging support, and driving mechanism is fixedly mounted on bearing, and transposition Jin You mechanism is connected with driving mechanism through bearing.Described driving mechanism comprises variable-frequency motor, belt, large belt wheel and small pulley, described variable-frequency motor is fixedly mounted on bearing, described small pulley and variable-frequency motor output shaft end fixedly mount, described large belt wheel is then connected with the vertical rotating disk through bearing, and large belt wheel is connected with small pulley by described belt.Described transposition Jin You mechanism comprises suspension, L shape bowl care and vertical rotating disk, described vertical rotating disk through bearing install, described suspension is then fixedly mounted on vertical rotating disk, described L shape bowl care and suspension hinged.
Described L shape bowl care has groove, and be processed with aperture in bowl care.
Unusual effect of the present invention is:
1, the present invention is simple for structure, and action is simple, and achieves automatization.
2, be processed with aperture bottom L shape bowl care of the present invention, when glazing, L shape bowl care all immerses in the middle of glaze pond, and glazing is without dead angle.
3, the present invention adopts variable-frequency motor to drive vertical rotating disk to rotate, and can regulate glazing speed easily.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1-variable-frequency motor; 2-belt; The large belt wheel of 3-; 4-suspension; 5-L shape bowl care; 6-bowl base; 7-discharge conveyer; 8-discharging support; 9-discharging sucker; 10-material loading sucker; 11-glaze pond; 12-material loading support; 13-material loading travelling belt; 14-small pulley; 15-vertical rotating disk; 16-bearing.
Fig. 2 is the present invention 2 station schematic diagram.
Wherein, A is feeding station, and B is unloading station, and arrow represents produces the flow direction.
Embodiment
As shown in Figure 1, 2, first bowl base 6 is sent to A station by material loading support 12 and material loading travelling belt 13, variable-frequency motor 1 drives small pulley 14 to rotate, by belt 2, the rotation of small pulley 14 is sent to large belt wheel 3, large belt wheel 3 drives vertical rotating disk 15 to insert to A station, material loading sucker 10 action subsequently material loading travelling belt 13 will treat that glazing bowl base 6 is removed in L shape bowl care 5, complete the feeding process of bowl base 6, simultaneously L shape bowl care 5 makes its bottom surface parallel to the ground all the time due to the effect of gravity, thus ensures that bowl base 6 does not fall from L shape bowl care 5.
Variable-frequency motor 1 is by small pulley 14 subsequently, belt 2 and large belt wheel 3 drive vertical rotating disk 15 transposition L shape bowl care 5 and bowl base 6 to be brought in the middle of glaze pond 11 bowl base 6 glazing, treat that glazing completes rear vertical type rotating disk 15 and continues transposition and take L shape bowl care 5 and bowl base 6 out of glaze pond 11, in vertical rotating disk 15 rotation process, the glaze water rested under gravity in L shape bowl care 5 can fall in the middle of glaze pond 11, thus avoid waste glaze water, when vertical rotating disk 15 goes to B station, bowl base 6 is removed on discharge conveyer 7 by the action of discharging sucker 9, bowl base 6 is sent to down one technique by discharge conveyer 7, thus complete whole glazing technology, vertical rotating disk 15 repeats aforesaid process and carries out the next glazing cycle when being indexed into A station again, move in circles.
Claims (1)
1. a vertical rotating disk automatic infiltration glaze device, comprise material loading sucker (10), discharging sucker (9), it is being characterised in that: material loading travelling belt (13) is arranged on material loading support (12), discharge conveyer (7) is arranged on discharging support (8), driving mechanism is fixedly mounted on bearing (16), and transposition Jin You mechanism is connected with driving mechanism through bearing (16); Described driving mechanism comprises variable-frequency motor (1), belt (2), large belt wheel (3) and small pulley (14), described variable-frequency motor (1) is fixedly mounted on bearing (16), described small pulley (14) and variable-frequency motor (1) output shaft end fixedly mount, described large belt wheel (3) is then connected with the vertical rotating disk (15) through bearing (16), and large belt wheel (3) is connected with small pulley (14) by described belt (2); Described transposition Jin You mechanism comprises suspension (4), L shape bowl care (5) and vertical rotating disk (15), described vertical rotating disk (15) is installed through bearing (16), described suspension (4) is then fixedly mounted on vertical rotating disk (15), described L shape bowl care (5) is hinged with suspension (4), L shape bowl care (5) has groove, and be processed with aperture in L shape bowl care (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410353444.3A CN104086229B (en) | 2014-07-24 | 2014-07-24 | Device for automatically dipping glaze on vertical rotary table |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410353444.3A CN104086229B (en) | 2014-07-24 | 2014-07-24 | Device for automatically dipping glaze on vertical rotary table |
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| Publication Number | Publication Date |
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| CN104086229A CN104086229A (en) | 2014-10-08 |
| CN104086229B true CN104086229B (en) | 2015-06-17 |
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| CN201410353444.3A Active CN104086229B (en) | 2014-07-24 | 2014-07-24 | Device for automatically dipping glaze on vertical rotary table |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415035B (en) * | 2017-08-31 | 2019-06-04 | 江西金丽陶瓷有限公司 | A kind of efficient glazing machine of Production of Ceramics |
| CN107671991A (en) * | 2017-10-13 | 2018-02-09 | 合江县华艺陶瓷制品有限公司 | Upper outer glaze method and upper outer glaze streamline |
| CN108557434A (en) * | 2018-01-23 | 2018-09-21 | 浙江广安建设有限公司 | A kind of building construction easy to use is with removing brick device |
| CN108608564A (en) * | 2018-05-10 | 2018-10-02 | 安徽省亚欧陶瓷有限责任公司 | A kind of vertical rotating disk automatic infiltration glaze device |
| DE102019116461A1 (en) * | 2019-06-18 | 2020-12-24 | Lippert Gmbh & Co. Kg | DIP GLAZING OF SANITARY CERAMICS |
| CN111633794B (en) * | 2020-05-15 | 2021-06-11 | 陈长春 | Automatic glazing device for ceramic cup |
| CN112265121A (en) * | 2020-10-14 | 2021-01-26 | 安徽省亚欧陶瓷有限责任公司 | Automatic glaze equipment that soaks of vertical carousel for ceramic machining |
| CN113134897B (en) * | 2021-04-20 | 2023-01-10 | 陶泓羽 | Ceramic water cup glazing equipment |
| CN115446960A (en) * | 2022-09-20 | 2022-12-09 | 河南白玉陶瓷有限公司 | Manufacturing method of environment-friendly daily art porcelain |
| CN116714084B (en) * | 2023-08-08 | 2023-10-20 | 德化县高圣工艺品有限公司 | Glazing soaking equipment for environment-friendly ceramic processing and using method thereof |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102436878B (en) * | 2011-12-29 | 2013-07-31 | 苏州电瓷厂有限公司 | Glazing device and glaze distributing method for head of dish suspended-type porcelain insulator porcelain blank |
| CN103848647B (en) * | 2014-03-24 | 2015-04-01 | 广西北流市智宇陶瓷自动化设备有限公司 | Glazing system for green bodies of ceramic pots |
| CN203976641U (en) * | 2014-07-24 | 2014-12-03 | 广西北流市智诚陶瓷自动化科技有限公司 | Vertical rotating disk automatic infiltration glaze device |
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Effective date of registration: 20201010 Address after: No. 186 (north outer ring road), Liji Town, Suining County, Xuzhou City, Jiangsu Province Patentee after: Jiangsu Selen Precision Machinery Co., Ltd Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd. |
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