CN104086233A - Automatic turntable-type glaze smearing device - Google Patents
Automatic turntable-type glaze smearing device Download PDFInfo
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- CN104086233A CN104086233A CN201410358152.9A CN201410358152A CN104086233A CN 104086233 A CN104086233 A CN 104086233A CN 201410358152 A CN201410358152 A CN 201410358152A CN 104086233 A CN104086233 A CN 104086233A
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- glaze
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Abstract
The invention provides an automatic turntable-type glaze smearing device. A turntable motor is mounted on a chassis, a speed reducer is connected to a pinion and the turntable motor, a tapered sponge is mounted in a tapered recess in the turntable, and a bowl green body is placed on the tapered sponge; when the bowl green body rotates to a position below the glaze smearing device, a piston rod of a swing angle cylinder extends out, a rotating press plate rotates and thus the bowl green body is tightly pressed by virtue of multi-layer sponges from the top to bottom, and meanwhile a glaze smearing motor drives a multi-layer sponge mounting plate and the multi-layer sponges to rotate to smear glaze on the inner and outer surfaces of the bowl green body; after the glaze smearing is completed, the piston rod of the swing angle cylinder is retracted, the rotating press plate upwards swings, the multi-layer sponges are separated from the sponge, the turntable rotates to an unloading station and thus the glaze smearing process is completed. The automatic turntable-type glaze smearing device is applied in the automatic glaze smearing process in the daily-use ceramics production process to overcome the defects of complicated drive mechanism, low efficiency, presence of glaze smearing dead angle and low degree of automation existing in a traditional glaze smearing device.
Description
Technical field
The present invention relates to household porcelain production equipment, particularly automatic plastering glaze device.
Background technology
In household porcelain production in the past, each ceramic producer is because of the difference of material property or the limitation reason of various product designs, smearing glaze operation can only adopt manual processing method of soaking glaze to smear glaze, soak by hand glaze production efficiency low, simultaneously due to smearing finger contact base substrate in glaze process, make base substrate leave finger-marks smearing after glaze, what affect base substrate smears glaze quality.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term soaking glaze has harm to human body by hand.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reduce costs etc., technician is carrying out constantly improving on the production technology of domestic ceramics and production unit.In existing ceramic production technology, have for the technical literature of ceramic glazing operation:
1, patent documentation [publication number: CN202373397U] discloses a kind of " suspension disc insulator porcelain moulded pottery not yet put in a kiln to bake part head glazing device ", this device comprise on it place be inverted the rotatable station platform of porcelain moulded pottery not yet put in a kiln to bake part, for the head outer surface of the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part soaks glaze device, head endoporus note glaze device for the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head is placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to have realized the glazing operation that completes continuously porcelain moulded pottery not yet put in a kiln to bake part head outer surface by step.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain part of blank.
2, patent documentation [publication number: CN2647444] discloses a kind of " coater ".This coater is by by reciprocator and the combined spray gun mechanism of rotation angle mechanism and realize glazing using the electric motor of controller control as propulsion source, and its spray gun mechanism is arranged in frame, is also furnished with clamping workpiece mechanism etc. in frame simultaneously.The cylindrical work outside surface that this coater is applicable to there being corrugated ring carries out glazing treatment, is unsuitable for the glazing treatment of special-shaped workpiece.
3, patent documentation [publication number: CN1090834] discloses a kind of " localized surface glazing of ceramic ", thereby this utility model is cooling to realize localized surface glazing approaching the rupture stress that the thermal stresses producing in the described goods of described melt region is restricted to the described lip-deep stupalith that is less than described goods by what fusing radiating capacity is applied to melt region on the product surface around of described glazing position delays described melt region.This utility model is mainly used in repairing muffle painting defect and as decorating, the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
4, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", this device mainly by adding glaze tank, buffer tank, beat three parts of glaze pump and form.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread on rubber roll surface to realize glazing process.This device can be realized more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness is also subject to rubber roll wearing and tearing purity and changes, and causes its glazing quality unstable.
5, patent documentation [publication number: CN202422887U] discloses a kind of " line post insulator glazing device ", and this device comprises the chuck of bracing frame, motor and fixing base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form has increased the contact area of idiosome and glazing device, and the area of a glazing is reduced, and affects production efficiency.
6, patent documentation [publication number: CN1223926] discloses a kind of " being used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranging, glaze can push away and amass thereon, the touch scrolling not blocked on the upper surface of the brick bat of the first cylinder, thereby glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its requirement of rheology kinetic parameter to glaze water is very strict, if glaze water changes or glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
7, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, so that in storage glaze cylinder, suck glaze water as bowl at the bottom of glazing use, find in production process, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the very strong base substrate glazing in this way of some water-absorbents, the glaze layer thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement in existing existing glazing device.
Summary of the invention
The invention provides a kind of rotating disc type automatic plastering glaze device, for household porcelain production process self-glazing processing step, can solve the defects such as the efficiency that existing glazing device exists is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement.
The rotary tray motor of rotating disc type automatic plastering glaze device of the present invention drives speed reduction unit, speed reduction unit connects pinion(gear), pinion(gear) engages with master wheel, master wheel drives dial rotation, Mo You mechanism is installed on bearing upper end, on described rotating disk, lay glaze pond, described glaze pond and conical sponge are by rotating disk UNICOM, to supplement glaze water to conical sponge.Described Mo You mechanism comprises pivot angle cylinder, smears glaze motor, rotary pressure plate, multilayer sponge and multilayer sponge mounting plate, described multilayer sponge is arranged on multilayer sponge mounting plate, multilayer sponge mounting plate with smear glaze motor and be connected, the described glaze motor of smearing is fixed on rotary pressure plate, and one end rotary pressure plate of described pivot angle cylinder piston is hinged.
The place of keeping to the side of described rotating disk has conical socket, and on rotating disk, the middle groove having is connected glaze pond with conical socket.
Described multilayer sponge is bilevel structure, and every one deck is taper.
Unusual effect of the present invention is:
1, the rotating disk of this device is that the mode that connects again master wheel and pinion(gear) after rotary tray motor slows down by speed reduction unit drives, and adopts traditional type of drive, realizes than being easier to, and cost is also lower simultaneously, can also ensure transmitting ratio accurately.
What 2, multilayer sponge adopted is a kind of pyramidal structure form of multilayer, fine taper part is conducive to sponge and is inserted in the middle of bowl base, large tapered section is conducive to multilayer conical sponge parcel bowl base top, under the effect of Mo You mechanism, multilayer conical sponge is adjacent to bowl base surface, can reduce the dead angle of smearing glaze.
3, this device adopts multilayer sponge and conical sponge are all very soft, easily deform, therefore relatively good to the adaptability of abnormity bowl base.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Wherein: 1-bearing; 2-pivot angle cylinder; 3-smears glaze motor; 4-multilayer sponge mounting plate; 5-multilayer sponge; 6-conical sponge; 7-glaze pond; 8-bowl base; 9-rotating disk; 10-master wheel; 11-chassis; 12-speed reduction unit; 13-rotary tray motor; 14-pinion(gear); 15-rotary pressure plate.
Fig. 2 is the present invention's 2 station schematic diagram.
Wherein, A station is feeding station, and B station is unloading station.
Fig. 3 is Local C Chu Mo glaze mechanism enlarged diagram.
Embodiment
As shown in Fig. 1-3, smeared glaze device before glaze is smeared in bowl base 8 surfaces, first be that rotary tray motor 13 drives rotating disk 9 transpositions, in the time that rotating disk 9 goes to A station, operator are placed on bowl base 8 on the conical sponge 6 of putting in the groove near rotating disk 9 edges on rotating disk 9, now the outside surface of bowl base 8 contacts with the central conical sponge 6 of groove being placed near rotating disk 11 edges, has completed like this restriction process of bowl base 8 positions.
After bowl base 8 places, rotating disk 9 transpositions, bowl base 8 is gone to the below of Mo You mechanism, pivot angle cylinder 2 moves subsequently, the piston of pivot angle cylinder 2 stretches out and drives rotary pressure plate 15 to rotate, thereby multilayer sponge 5 is adjacent to and eliminates the position, dead angle of smearing in glaze process with the internal surface of bowl base 8, smear glaze motor 3 rotates simultaneously, thereby smearing glaze motor 3 drives multilayer sponge mounting plate 4 that multilayer sponge 5 is rotated, when multilayer sponge 5 is rotated, glaze water is filled to the internal surface of bowl base 8, the glaze of smearing of bowl base 8 outside surfaces is completed by conical sponge 6, after smearing glaze and completing, pivot angle cylinder 2 piston rods are regained, make again rotary pressure plate 15 rotate multilayer sponge 5 away from bowl base 8, thereby complete the whole glaze process of smearing, after this rotating disk 9 transpositions, while going to B station, operator take off bowl base 8, transposition is carried out the next one and is smeared the glaze cycle.
Claims (3)
1. a rotating disc type automatic plastering glaze device, rotary tray motor (13) drives speed reduction unit, speed reduction unit (12) connects pinion(gear) (14), pinion(gear) (14) engages with master wheel (10), master wheel (10) drives dial rotation, and Mo You mechanism is installed on bearing (1) upper end, it is characterized in that: on described rotating disk (9), lay glaze pond (7), described glaze pond (7) is communicated with by rotating disk (9) with conical sponge (6), supplement glaze water to conical sponge (6); Described Mo You mechanism comprises pivot angle cylinder (2), smears glaze motor (3), rotary pressure plate (15), multilayer sponge (5) and multilayer sponge mounting plate (4), described multilayer sponge (5) is arranged on multilayer sponge mounting plate (4), multilayer sponge mounting plate (4) with smear glaze motor (3) and be connected, the described glaze motor (3) of smearing is fixed on rotary pressure plate (15) above, and one end rotary pressure plate (15) of described pivot angle cylinder (2) piston is hinged.
2. rotating disc type automatic plastering glaze device according to claim 1, is characterized in that: the place of keeping to the side of described rotating disk (9) has conical socket, and the groove having in the middle of rotating disk (9) is upper is connected glaze pond (7) with conical socket.
3. rotating disc type automatic plastering glaze device according to claim 1, is characterized in that: described multilayer sponge (5) is bilevel structure, and every one deck is taper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410358152.9A CN104086233B (en) | 2014-07-25 | 2014-07-25 | Rotating disc type smears glaze device automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410358152.9A CN104086233B (en) | 2014-07-25 | 2014-07-25 | Rotating disc type smears glaze device automatically |
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| Publication Number | Publication Date |
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| CN104086233A true CN104086233A (en) | 2014-10-08 |
| CN104086233B CN104086233B (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410358152.9A Active CN104086233B (en) | 2014-07-25 | 2014-07-25 | Rotating disc type smears glaze device automatically |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033807A (en) * | 2015-08-12 | 2015-11-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Tool reciprocating type rotating plate fettling mechanism |
| CN105732122A (en) * | 2016-01-14 | 2016-07-06 | 泉州市德化县丰弘机械有限公司 | Glazing machine for improving glazing quality |
| CN106922555A (en) * | 2017-02-09 | 2017-07-07 | 贵州省施秉县云台山林农科技开发有限公司 | A kind of rotary device for feeding of sheep raising |
| CN108407061A (en) * | 2018-04-25 | 2018-08-17 | 广西联壮科技股份有限公司 | One kind applying the-compound Glazing device of appliedization |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN103848647A (en) * | 2014-03-24 | 2014-06-11 | 广西北流市智宇陶瓷自动化设备有限公司 | Glazing system for green bodies of ceramic pots |
| CN204058275U (en) * | 2014-07-25 | 2014-12-31 | 广西北流市智诚陶瓷自动化科技有限公司 | Rotating disc type smears glaze device automatically |
-
2014
- 2014-07-25 CN CN201410358152.9A patent/CN104086233B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN103848647A (en) * | 2014-03-24 | 2014-06-11 | 广西北流市智宇陶瓷自动化设备有限公司 | Glazing system for green bodies of ceramic pots |
| CN204058275U (en) * | 2014-07-25 | 2014-12-31 | 广西北流市智诚陶瓷自动化科技有限公司 | Rotating disc type smears glaze device automatically |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033807A (en) * | 2015-08-12 | 2015-11-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Tool reciprocating type rotating plate fettling mechanism |
| CN105732122A (en) * | 2016-01-14 | 2016-07-06 | 泉州市德化县丰弘机械有限公司 | Glazing machine for improving glazing quality |
| CN106922555A (en) * | 2017-02-09 | 2017-07-07 | 贵州省施秉县云台山林农科技开发有限公司 | A kind of rotary device for feeding of sheep raising |
| CN108407061A (en) * | 2018-04-25 | 2018-08-17 | 广西联壮科技股份有限公司 | One kind applying the-compound Glazing device of appliedization |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104086233B (en) | 2015-10-28 |
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Effective date of registration: 20200930 Address after: 221200, Jiangsu, Xuzhou province Suining County Industrial Park on the east side of Guanyin Road North Head Patentee after: Xuzhou youpaite Pet Food Co., Ltd Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd. |