CN104086226A - Conveying belt type box-shaped glaze dipping device - Google Patents
Conveying belt type box-shaped glaze dipping device Download PDFInfo
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- CN104086226A CN104086226A CN201410352111.9A CN201410352111A CN104086226A CN 104086226 A CN104086226 A CN 104086226A CN 201410352111 A CN201410352111 A CN 201410352111A CN 104086226 A CN104086226 A CN 104086226A
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- glazing
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Abstract
The invention provides a conveying belt type box-shaped glaze dipping device which comprises a pull rod and a bowl blank, wherein a low-speed motor drives a conveying belt I and a low-speed motor II to simultaneously move, a bowl blank containing mechanism articulated with the conveying belt I and the conveying belt II limits the position of the bowl blank within a certain region, the bowl blank is glazed when the bowl blank containing mechanism is dipped in a glaze pool positioned at the bottom of an integral support frame, then the conveying belt I and the conveying belt II can take the bowl blank containing mechanism out of the glaze pool, a position sensor detects the bowl blank containing mechanism when the bowl blank containing mechanism moves to the station A, an electromagnet attracts a slide block, the slide block drives the pull rod to open a bowl cover, and a worker takes out the bowl blank, so that the integral glazing process is completed. The conveying belt type box-shaped glaze dipping device disclosed by the invention can be used for an automatic glazing procedure of a domestic ceramic production process and overcomes such defects of certain glazing devices used in a plant at present as complicated driving mechanism, low glazing efficiency and glazing dead angle.
Description
Technical field
The present invention relates to household porcelain production technology, particularly a kind of self-glazing device for household porcelain production process self-glazing.
Background technology
In household porcelain production in the past, each ceramic producer is because of the difference of material property or the limitation reason of various product designs, glazing operation can only adopt manual processing method of soaking glaze to carry out glazing, soak by hand glaze production efficiency low, simultaneously due to finger contact base substrate in glazing process, make base substrate after glazing, leave finger-marks, affect the glazing quality of base substrate.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term soaking glaze has harm to human body by hand.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reduce costs etc., technician is carrying out constantly improving on the production technology of domestic ceramics and production unit.In existing ceramic production technology, for the technical literature of ceramic glazing operation, have:
1, patent documentation [publication number: CN202373397U] discloses a kind of " suspension disc insulator porcelain moulded pottery not yet put in a kiln to bake part head glazing device ", this device comprise on it place be inverted the rotatable station platform of porcelain moulded pottery not yet put in a kiln to bake part, for the head outer surface of the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part soaks glaze device, is the head endoporus note glaze device of the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head is placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to have realized the glazing operation that completes continuously porcelain moulded pottery not yet put in a kiln to bake part head outer surface by step.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain part of blank.
2, patent documentation [publication number: CN2647444] discloses a kind of " coater ".This coater is by realizing glazing by the electric motor of reciprocator and the combined spray gun mechanism of rotation angle mechanism the controller of usining control as propulsion source, and its spray gun mechanism is arranged in frame, is also furnished with clamping workpiece mechanism etc. in frame simultaneously.This coater is applicable to, to there being the cylindrical work outside surface of corrugated ring to carry out glazing treatment, be unsuitable for the glazing treatment of special-shaped workpiece.
3, patent documentation [publication number: CN1090834] discloses a kind of " localized surface glazing of ceramic ", thereby this utility model is cooling to realize localized surface glazing approaching the rupture stress that the thermal stresses producing in the described goods of described melt region is restricted to the described lip-deep stupalith that is less than described goods by what fusing radiating capacity is applied to melt region on the product surface around of described glazing position delays described melt region.This utility model is mainly used in repairing muffle painting defect and as decorating, the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
4, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", this device mainly by adding glaze tank, buffer tank, beat three parts of glaze pump and form.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread on rubber roll surface to realize glazing process.This device can be realized more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness is also subject to rubber roll wearing and tearing purity and changes, and causes its glazing quality unstable.
5, patent documentation [publication number: CN202422887U] discloses a kind of " line post insulator glazing device ", and this device comprises bracing frame, motor and the fixing chuck of base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form has increased the contact area of idiosome and glazing device, and the area of a glazing is reduced, and affects production efficiency.
6, patent documentation [publication number: CN1223926] discloses a kind of " being used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranging, glaze can push away and amass thereon, the touch scrolling not blocked on the upper surface of the brick bat of the first cylinder, thereby glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its requirement of rheology kinetic parameter to glaze water is very strict, if glaze water changes or glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
7, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, so that in storage glaze cylinder, suck glaze water as bowl at the bottom of glazing use, in production process, find, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the very strong base substrate glazing in this way of some water-absorbents, the glaze layer thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement in existing existing glazing device.
Summary of the invention
The invention provides a kind of conveyor type box-shaped and soak glaze device, for household porcelain production process self-glazing processing step, can solve the defects such as the efficiency that existing glazing device exists is not high, glazing is of poor quality, complex structure.
A kind of conveyor type automatic infiltration glaze device, slowspeed machine is connected with integral support one end upside, travelling belt one and travelling belt two are arranged on integral support, and along with slowspeed machine rotates constantly occurrence positions variation on integral support, the other end upside of described integral support is provided with position transducer, on described travelling belt one and travelling belt two, be processed with at regular intervals hinged boss, and to hold mechanism hinged with bowl base.
Described bowl base holds mechanism and comprises electro-magnet, rocker, bowl base lid, pull bar, back-moving spring, chute and slide block, described electro-magnet and chute are fixedly mounted on rocker, described rocker is hinged on travelling belt one and travelling belt two, described slide block and chute form mobile and hinged with pull bar one end, the other end of pull bar is hinged with the boss that bowl covers, and described bowl lid is hinged on rocker.
Described rocker covers and is all processed with aperture with bowl in the one end near bowl base.
Described slide block, chute are T font.
Unusual effect of the present invention is:
1, travelling belt one of the present invention and travelling belt two are directly to drive by being fixedly connected on the slowspeed machine of one section, support, do not need to buy speed reduction unit or frequency transformer equipment, simple in structure, compact, and motor by energy input to travelling belt, loss is few, so efficiency is high;
2, in glazing process, only need two workman's operations, at B station place, bowl base is put into rocker charging for one, another one takes out the bowl base of first-class glaze at A station place, other action is all that equipment completes automatically, due to bowl base lid and a box type construction of the common formation of rocker, can once pack a plurality of bowls of bases into and concentrate glazing, so glazing efficiency ratio is higher;
3, this device is also fine to the adaptability of abnormity bowl base;
4, glazing process is that bowl base is directly immersed in the middle of glaze pond, and on the contact position of bowl base bottom and rocker, rocker is processed with several holes, and bowl lid is also vesicular structure, therefore, glazing process bowl base is that fully bubble is in glaze water, and obviously without dead angle, glazing quality can obtain absolute assurance;
5, the bowl base clamp mechanism of this device is very simple, and electro-magnet and back-moving spring be at different time push-and-pull slide block, and slide block is opened a bowl base lid or closedly can be realized the restriction to bowl base position by pull bar again, and action response is rapid, also reliable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Wherein: 1-pull bar; 2-bowl base; 3-bowl base lid; 4-rocker; 5-electro-magnet; 6-slowspeed machine; 7-integral support; 8-travelling belt one; 9-travelling belt two; 10-glaze pond; 11-position transducer; 12-back-moving spring; 13-chute; 14-slide block.
Fig. 2 is two station schematic diagram of the present invention.
Wherein: A place is unloading station schematic diagram; B place is feeding station schematic diagram.
Fig. 3 is that Local C place bowl base holds mechanism's enlarged diagram.
Embodiment
As shown in Figure 2,3, first be the clamping process of bowl base 2, bowl base 2 holds mechanism kinematic to B station place, now electro-magnet 5 is in obtaining electricity condition, slide block 14 absorption are moved and make pull bar 1 drive bowl base lid 3 to swing along chute 13, bowl base lid 3 is opened, and operator put into rocker 4 by bowl base 2, subsequently electro-magnet 5 dead electricity.Slide block 14 moves along chute 13 under the effect of back-moving spring 12, and bowl base lid 3 is closed then, and bowl base 2 is limited in certain area, and the position that completes bowl base 2 limits process.
Contrast Fig. 1, treat that bowl base 2 positions limit slowspeed machine 6 afterwards and rotate, slowspeed machine 6 drives travelling belt 1 and travelling belt 29 to rotate on integral support 7, the hinged boss that bowl base holds on mechanism and travelling belt 1 and travelling belt 29 is hinged, and along with travelling belt 1 and travelling belt 29 rotate and constantly occurrence positions variation, when bowl base holds mechanism kinematic to 10 top, glaze pond on integral support 7 crossbeams, bowl base 2 is immersed in glaze pond 10, thereby completes glazing.
After glazing completes, bowl base holds mechanism to be continued along with travelling belt 1 and travelling belt 29 motions, when moving to A station, position transducer 11 detects bowl base 2, and now electro-magnet 5 obtains electric, slide block 14 is pulled, bowl base holds the bowl base lid 3 of mechanism and opens, and operator take out bowl base 2, thereby complete bowl base 2 discharge process, bowl base holds tight mechanism kinematic to A station subsequently, continues material loading and carries out next glazing circulation.
Claims (4)
1. a conveyor type box-shaped is soaked glaze device, slowspeed machine (6) is connected with integral support (7) one end upside, travelling belt one (8) and travelling belt two (9) are arranged on integral support (7), and along with rotating at the upper continuous occurrence positions of integral support (7), slowspeed machine (6) changes, it is characterized in that: the other end upside of described integral support (7) is provided with position transducer (11), described travelling belt one (8) and travelling belt two (9) is upper is processed with hinged boss by interval, and to hold mechanism hinged with bowl base.
2. conveyor type box-shaped according to claim 1 is soaked glaze device, it is characterized in that: described bowl base holds mechanism and comprises electro-magnet (5), rocker (4), bowl base lid (3), pull bar (1), back-moving spring (12), chute (13) and slide block (14), described electro-magnet (5) and chute (13) are fixedly mounted on rocker (4), described rocker (4) is hinged on travelling belt one (8) and travelling belt two (9), described slide block (14) forms mobile and hinged with pull bar (1) one end with chute (13), the other end of pull bar (1) is hinged with the boss on bowl base lid (3), described bowl base lid (3) is hinged on rocker.
3. conveyor type box-shaped according to claim 2 is soaked glaze device, it is characterized in that: described rocker (4) is all processed with aperture on the one end near bowl base (2) and bowl base lid (3).
4. conveyor type box-shaped according to claim 2 is soaked glaze device, it is characterized in that: described slide block (14), chute (13) are T font.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410352111.9A CN104086226B (en) | 2014-07-23 | 2014-07-23 | Conveyor type box-shaped leaching glaze device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410352111.9A CN104086226B (en) | 2014-07-23 | 2014-07-23 | Conveyor type box-shaped leaching glaze device |
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| CN104086226A true CN104086226A (en) | 2014-10-08 |
| CN104086226B CN104086226B (en) | 2015-09-02 |
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| CN201410352111.9A Active CN104086226B (en) | 2014-07-23 | 2014-07-23 | Conveyor type box-shaped leaching glaze device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060937A (en) * | 2015-08-18 | 2015-11-18 | 广西北流市智诚陶瓷自动化科技有限公司 | Large-angle omni-directional glaze spraying device |
| CN107186869A (en) * | 2017-05-17 | 2017-09-22 | 苏州达力客自动化科技有限公司 | A kind of glazing device |
| CN108453874A (en) * | 2018-04-25 | 2018-08-28 | 广西联壮科技股份有限公司 | A kind of belt circulation automatic infiltration glaze device |
| CN113602036A (en) * | 2021-08-09 | 2021-11-05 | 榆林信天游文化股份有限公司 | Waxing device applicable to processing of jujube-wood artware with different outlines |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN203307241U (en) * | 2013-06-19 | 2013-11-27 | 陈仲礼 | Glazing machine |
| CN203653449U (en) * | 2013-04-18 | 2014-06-18 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic glazing machine for daily ceramic products |
| CN203976640U (en) * | 2014-07-23 | 2014-12-03 | 广西北流市智诚陶瓷自动化科技有限公司 | Conveyor type box-shaped is soaked glaze device |
-
2014
- 2014-07-23 CN CN201410352111.9A patent/CN104086226B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN203653449U (en) * | 2013-04-18 | 2014-06-18 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic glazing machine for daily ceramic products |
| CN203307241U (en) * | 2013-06-19 | 2013-11-27 | 陈仲礼 | Glazing machine |
| CN203976640U (en) * | 2014-07-23 | 2014-12-03 | 广西北流市智诚陶瓷自动化科技有限公司 | Conveyor type box-shaped is soaked glaze device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060937A (en) * | 2015-08-18 | 2015-11-18 | 广西北流市智诚陶瓷自动化科技有限公司 | Large-angle omni-directional glaze spraying device |
| CN107186869A (en) * | 2017-05-17 | 2017-09-22 | 苏州达力客自动化科技有限公司 | A kind of glazing device |
| CN108453874A (en) * | 2018-04-25 | 2018-08-28 | 广西联壮科技股份有限公司 | A kind of belt circulation automatic infiltration glaze device |
| CN113602036A (en) * | 2021-08-09 | 2021-11-05 | 榆林信天游文化股份有限公司 | Waxing device applicable to processing of jujube-wood artware with different outlines |
| CN113602036B (en) * | 2021-08-09 | 2022-07-05 | 榆林信天游文化股份有限公司 | Waxing device applicable to processing of jujube-wood artware with different outlines |
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| Publication number | Publication date |
|---|---|
| CN104086226B (en) | 2015-09-02 |
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Effective date of registration: 20200929 Address after: No. 39, Xisheng street, Liangji Town, Suining County, Xuzhou City, Jiangsu Province Patentee after: Jiangsu Qisheng Ecological Agriculture Research Institute Co.,Ltd. Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20221114 Address after: 221245 No. 39, Xisheng street, Liangji Town, Suining County, Xuzhou City, Jiangsu Province Patentee after: Xuzhou Xingliang Agricultural Development Co.,Ltd. Address before: No. 39, Xisheng street, Liangji Town, Suining County, Xuzhou City, Jiangsu Province Patentee before: Jiangsu Qisheng Ecological Agriculture Research Institute Co.,Ltd. |
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