CN108247821A - A kind of automatic liquid supply smears glaze device - Google Patents
A kind of automatic liquid supply smears glaze device Download PDFInfo
- Publication number
- CN108247821A CN108247821A CN201810376434.XA CN201810376434A CN108247821A CN 108247821 A CN108247821 A CN 108247821A CN 201810376434 A CN201810376434 A CN 201810376434A CN 108247821 A CN108247821 A CN 108247821A
- Authority
- CN
- China
- Prior art keywords
- glaze
- motor
- glazing
- main shaft
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 101100313164 Caenorhabditis elegans sea-1 gene Proteins 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 229910052573 porcelain Inorganic materials 0.000 abstract description 12
- 230000007547 defect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 14
- 239000000919 ceramic Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 239000012212 insulator Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of automatic liquid supplies to smear glaze device, bowl base is placed on pallet upper end, rotary tray motor startup makes a bowl base rotation, then smear glaze electric motor starting, motor gear driving spindle driving wheel rotates under the driving for smearing glaze motor, since main shaft drives wheel is coaxial with smearing glaze gear, therefore under the auxiliary of belt side other two smear glaze gear also and then rotate, sucker is connected to the lower end of main shaft, subsequent jacking cylinder action moves down fagging by ear pushing, glaze is smeared to bowl base when the sponge of rotation contacts with bowl base, simultaneously defeated glaze pipe to sponge in due course feed flow, glaze to be smeared is completed rear stay plate and is moved up, next group of bowl base carries out smearing glaze into corresponding position.Present invention self-glazing during household porcelain production, overcome existing for traditional glazing device it is inefficient, glazing is of poor quality, the degree of automation is not high, uneven there are the defects of dead angle for glazing.
Description
Technical field
The present invention relates to ceramic glazing production equipments.
Background technology
In previous household porcelain production, each ceramics producer is because of the difference of material property or various products shapes
Limitation reason, glazing process can only carry out glazing using the process of leaching glaze by hand, by hand leaching glaze low production efficiency, while by
In the finger contact green body during glazing, green body is made to leave finger-marks after glazing, influences the glazing quality of green body.In addition,
Due to having corrosiveness to human body added with a variety of chemical materials, these chemical materials in glaze water, the long-term glaze of leaching by hand has human body
Harm.
In order to improve production efficiency, product quality is improved, improves worker's production environment, reduces cost etc., technical staff exists
It carries out constantly improving in the production technology and production equipment of domestic ceramics.In existing ceramic production technology, for pottery
The technical literature of porcelain glazing process has:
1st, patent document【Publication number:CN202373397U】One kind is disclosed " in head of dish suspended-type porcelain insulator porcelain blank
Glaze device ", the device include placing the rotatable station platform for being inverted porcelain moulded pottery not yet put in a kiln to bake part, the peripheral surface for porcelain moulded pottery not yet put in a kiln to bake part thereon
The head peripheral surface of cloth glaze soaks glaze device, the head endoporus for the inner surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part notes glaze device and electrical
Switch board.The device is by the way that the inversion in porcelain moulded pottery not yet put in a kiln to bake part " ∩ " forming head portion is placed on rotating platform station and by electrical control
It is rotated by 360 ° in process and is continuously finished porcelain moulded pottery not yet put in a kiln to bake part head peripheral surface by step through secondary delay pause process to realize
Glazing process.The plant automation degree is high, but complicated, of high cost, and can only realize a certain local upper to blank
Glaze.
2nd, patent document【Publication number:CN1090834】Disclose a kind of " localized surface glazing of ceramic ", the reality
With it is novel be by will fusing radiation energy be applied to the melt region on the product surface around the glazing position so as to delay
The cooling of the melt region is described the thermal stress generated in the product close to the melt region is restricted to be less than
The fracture strength of ceramic material on the surface of product realizes localized surface glazing.The utility model is mainly used for repairing
Muffle painting defect and as decoration, the glazing energy expenditure of this mode is huge, does not apply to and produces manufacturing process in enormous quantities.
3rd, patent document【Publication number:CN202246453U】" a kind of glazing device " is disclosed, the device is mainly by adding glaze
Tank, vacuum tank beat three part compositions of glaze pump.Glaze is first added to glaze adding tank, glaze is sent into vacuum tank by making glaze pump
In, then by outlet valve spread glaze in roll surfaces to realize glazing process.The device can realize more uniform glazing
Journey, this technical process is excessively cumbersome, low production efficiency, and glazed thickness is also worn purity by rubber roller and changed thereon, leads to it
Glazing quality is unstable.
4th, patent document【Publication number:CN202422887U】A kind of " line post insulator glazing device " is disclosed, it should
Device includes the chuck of supporting rack, motor and fixed green body, and motor is fixed on supporting rack;Motor, chuck and the same shaft rotation of idiosome
It is dynamic.The device can be used for the glazing process of electric porcelain insulator production process, and chuck mode fixed form increases idiosome and glazing
The contact area of device so that the area of a glazing is reduced, and influences production efficiency.
5th, patent document【Publication number:CN1223926】Disclose a kind of " rotary glazing machine for being used in particular for ceramic tile ", the dress
Tool is put there are two the roller that is arranged close to side by side, glaze can push away product on it, make on the upper surface of the brick bat of the first roller not by
The contact of retardance rolls, and so as to which glaze is transferred on brick bat, and the direction of rotation of second tin roller is opposite with the first roller.The dress
The glazing process suitable for ceramic tile is put, but its requirement of rheology kinetic parameter to glaze water is very strict, if glaze water changes or glaze
The thickness that water constituent not enough uniformly be easy to cause glazing layer is inconsistent, directly affects yield rate.
6th, patent document【Publication No. CN203187583U】The practical dress of entitled " domestic ceramics self-glazing device "
It puts in patent, storage glaze barrel is equipped with sucking hole, and glaze water is sucked in glaze cylinder as bottom of bowl glazing use to store up, is sent out in production process
Existing, sucking disc mechanism is sucked during bowl base swings glazing toward glaze pond, and the time of bowl bottom contact glaze water contacts glaze water than bowl surface
Time it is relatively longer, for the glazing in this way of the very strong green body of some water imbibitions, the glazed thickness of bowl bottom is apparent
Bigger than the thickness of bowl surface, green body glazing is unqualified.
In conclusion existing existing glazing device is primarily present, inefficient, glazing is of poor quality, complicated, worker
The defects of labor intensity is excessive, the degree of automation is insufficient.
Invention content
The present invention provides a kind of automatic liquid supply and smears glaze device, completion bowl base glazing process that can quickly, reliable, safe,
Shorten the household porcelain production time to greatest extent, while overcome that existing glazing equipment operation staff number amount is more, glazing process is deposited
The dead angle the defects of.
A kind of automatic liquid supply smears glaze device, and transmission stent is placed on the ground, conveyer belt and transmission support assorted installation,
Supporting plate is installed between conveyer belt, the downside installation tray motor of supporting plate, the tray motor output shaft end connecting trays, on pallet
Bowl base is placed, in the both sides connecting lateral plate and position sensor of the transmission stent, jacking gas is fixed in the downside of the side plate
Cylinder, the output shaft end connection Mo You mechanisms of jacking cylinder.The Mo You mechanisms include main shaft, smear glaze motor, sponge, smear glaze tooth
Wheel, belt, motor gear, main shaft drives wheel and fagging and defeated glaze pipe, the output shaft of the fagging both sides connection jacking cylinder
End, glaze motor is smeared in the upside installation of fagging, described to smear the rotation of glaze motor driving spindle, smears glaze gear, main shaft drives wheel and electricity
Machine gear is installed on main shaft, and is driven by smearing glaze motor and belt, and the upper end of main shaft connects defeated glaze pipe, lower end installation sea
It is continuous.
The supporting plate is thin cuboid, and the hinge ear hinged with conveyer belt is machined in the end of short side.
The remarkable result of the present invention is:
1st, belt is transmitted, and simple in structure, compact, use cost and maintenance cost effectively reduce, since parts are mostly standard component,
Versatility is good.
2nd, using the method for smearing glaze, it is ensured that lower section, the inside of bowl base can realize bowl base uniformly, without on dead angle
Glaze, glazing effect are good.
3rd, entire glazing process is full-automation, does not need to personnel's participation, and production efficiency is high, and easily with other portions of workshop
It is grouped as automatic assembly line.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the front view of the device of the invention, and wherein A flows to station for bowl base, and B is smears glaze mechanism kinematic direction sign
Know.
Fig. 3 is Local C Chu Mo glaze mechanism close-up schematic view.
Fig. 4 is bowl base transport assembly enlarged diagram at the D of part.
Wherein:1- transmits stent;2- conveyer belts;3- bowls of bases;4- faggings;5- glaze pond;6- smears glaze motor;The defeated glaze pipes of 7-;8-
Jacking cylinder;9- side plates;10- ear pushings;11- main shafts;12- sponges;13- smears glaze gear;14- belts;15- motor gears;16- master
Axis driving wheel;17- pallets;18- tray motors;19- supporting plates;20- position sensors.
Specific embodiment
Compares figure 1-4, before device work starts, conveyer belt 2 stops operating, and smears glaze motor 6 and is in off-position, top
It rises cylinder 8 to act the upward jacking of fagging 4, the bowl base 3 for treating glazing is placed into the support being connected with tray motor 18 by staff
On disk 17, subsequent device starts, and the direction of bowl base 3 to fagging 8 of the conveyer belt 2 by pallet 17 and thereon moves, when bowl base 3 moves
To fagging 8 underface when position sensor 20 detect the signal of bowl base 3, conveyer belt 2 stops operating at this time, then pallet electricity
Machine 18, which starts, drives pallet 17 and bowl base 4 thereon to rotate, and and then smears glaze motor 6 and starts, electric under the driving for smearing glaze motor 6
15 driving spindle driving wheel 16 of machine gear rotates, and since main shaft drives wheel 16 is mounted on 11 upper end of main shaft, therefore main shaft 11 can pass through
It smears glaze gear 13 and belt 14 drives sponge 12 to rotate, subsequent jacking cylinder 8 acts, and piston rod is withdrawn, and fagging 4 moves down
Until sponge 12 contacts bowl base 3 and wraps bowl base 3, sponge 12 is to 3 glazing of bowl base at this time, jacking cylinder 8 after the completion of glazing
Move up fagging 4, sponge 12 leaves bowl base 3, and conveyer belt 2 rotates next group of bowl base 3 and enters glazing station, device start after
Continuous glazing operation.
Claims (2)
1. a kind of automatic liquid supply smears glaze device, stent is transmitted(1)It places on the ground, conveyer belt(2)With transmitting stent(1)Cooperation
Installation, in conveyer belt(2)Between supporting plate is installed(19), supporting plate(19)Downside installation tray motor(18), the tray motor
(18)Output shaft end connecting trays(17), pallet(17)Upper placement bowl base(3), it is characterised in that:In the transmission stent(1)
Both sides connecting lateral plate(9)And position sensor(20), the side plate(9)Downside fix jacking cylinder(8), jacking cylinder
(8)Output shaft end connection Mo You mechanisms;The Mo You mechanisms include main shaft(11), smear glaze motor(6), sea 1 it is continuous(12), smear glaze
Gear(13), belt(14), motor gear(15), main shaft drives wheel(16)And fagging(4)And defeated glaze pipe(7), the fagging
(4)Both sides connect jacking cylinder(8)Output shaft end, fagging(4)Upside installation smear glaze motor(6), it is described to smear glaze motor(6)
Driving spindle(11)Rotation, smears glaze gear(13), main shaft drives wheel(16)And motor gear(15)It is installed in main shaft(11)
On, and by smearing glaze motor(6)And belt(14)Driving, main shaft(11)Upper end connect defeated glaze pipe(7), lower end installation sponge
(12).
2. automatic liquid supply according to claim 1 smears glaze device, it is characterised in that:The supporting plate(19)It is thin rectangular
Body, is machined with and conveyer belt in the end of short side(2)Hinged hinge ear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810376434.XA CN108247821B (en) | 2018-04-25 | 2018-04-25 | A kind of automatic liquid supply smears glaze device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810376434.XA CN108247821B (en) | 2018-04-25 | 2018-04-25 | A kind of automatic liquid supply smears glaze device |
Publications (2)
Publication Number | Publication Date |
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CN108247821A true CN108247821A (en) | 2018-07-06 |
CN108247821B CN108247821B (en) | 2019-09-10 |
Family
ID=62748312
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810376434.XA Active CN108247821B (en) | 2018-04-25 | 2018-04-25 | A kind of automatic liquid supply smears glaze device |
Country Status (1)
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CN (1) | CN108247821B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110271088A (en) * | 2019-07-11 | 2019-09-24 | 佛山市南海鑫隆机工机械有限公司 | A kind of inner cavity glazing device |
CN110328744A (en) * | 2019-07-11 | 2019-10-15 | 佛山市南海鑫隆机工机械有限公司 | A kind of glazing assembly line |
CN111660412A (en) * | 2020-06-05 | 2020-09-15 | 孟书延 | Mud embryo inner wall glazing device |
CN112140298A (en) * | 2020-09-25 | 2020-12-29 | 张家贵 | A equipment that absorbs water fast for pottery blank |
CN112372810A (en) * | 2020-10-13 | 2021-02-19 | 陈国奇 | Automatic glazing device for porcelain insulator |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB484473A (en) * | 1936-10-05 | 1938-05-05 | John Cliffe Pidduck | An improved method of and machine for applying slip, glaze or other surface materials to earthenware tiles, and the like |
JPH03174381A (en) * | 1989-11-20 | 1991-07-29 | Chiyuushiyou Kigyo Jigyodan | Automatic detecting system for amount of glaze in glazing device |
CN104003760A (en) * | 2014-06-05 | 2014-08-27 | 谭小平 | Domestic ceramic glazing machine |
CN104119107A (en) * | 2014-08-09 | 2014-10-29 | 广西北流市智诚陶瓷自动化科技有限公司 | Flow-type automatic glaze dipping device |
CN104230384A (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Drawer-type batch glaze dipping device |
CN104446665A (en) * | 2014-12-17 | 2015-03-25 | 谭小平 | Ceramic cup blank automatic enameling machine |
-
2018
- 2018-04-25 CN CN201810376434.XA patent/CN108247821B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB484473A (en) * | 1936-10-05 | 1938-05-05 | John Cliffe Pidduck | An improved method of and machine for applying slip, glaze or other surface materials to earthenware tiles, and the like |
JPH03174381A (en) * | 1989-11-20 | 1991-07-29 | Chiyuushiyou Kigyo Jigyodan | Automatic detecting system for amount of glaze in glazing device |
CN104003760A (en) * | 2014-06-05 | 2014-08-27 | 谭小平 | Domestic ceramic glazing machine |
CN104119107A (en) * | 2014-08-09 | 2014-10-29 | 广西北流市智诚陶瓷自动化科技有限公司 | Flow-type automatic glaze dipping device |
CN104230384A (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Drawer-type batch glaze dipping device |
CN104446665A (en) * | 2014-12-17 | 2015-03-25 | 谭小平 | Ceramic cup blank automatic enameling machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110271088A (en) * | 2019-07-11 | 2019-09-24 | 佛山市南海鑫隆机工机械有限公司 | A kind of inner cavity glazing device |
CN110328744A (en) * | 2019-07-11 | 2019-10-15 | 佛山市南海鑫隆机工机械有限公司 | A kind of glazing assembly line |
CN111660412A (en) * | 2020-06-05 | 2020-09-15 | 孟书延 | Mud embryo inner wall glazing device |
CN111660412B (en) * | 2020-06-05 | 2021-07-16 | 赵正芽 | Mud embryo inner wall glazing device |
CN112140298A (en) * | 2020-09-25 | 2020-12-29 | 张家贵 | A equipment that absorbs water fast for pottery blank |
CN112372810A (en) * | 2020-10-13 | 2021-02-19 | 陈国奇 | Automatic glazing device for porcelain insulator |
Also Published As
Publication number | Publication date |
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CN108247821B (en) | 2019-09-10 |
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Effective date of registration: 20190812 Address after: 234000 Old Science and Technology Bureau, No. 26 Shunhe Road, Baihui Garden, Longqiao District, Suzhou City, Anhui Province Applicant after: Qi Yanhua Address before: 545800, the Guangxi Zhuang Autonomous Region Laibin City Xiangzhou town like stone Applicant before: Guangxi Lianzhuang Science AND Technology Co., Ltd. |
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