CN104086227A - Conveyor belt type automatic glazing device - Google Patents
Conveyor belt type automatic glazing device Download PDFInfo
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- CN104086227A CN104086227A CN201410352209.4A CN201410352209A CN104086227A CN 104086227 A CN104086227 A CN 104086227A CN 201410352209 A CN201410352209 A CN 201410352209A CN 104086227 A CN104086227 A CN 104086227A
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- glazing
- bowl blank
- bowl
- travelling belt
- type automatic
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Abstract
The invention provides a conveyor belt type automatic glazing device, which comprises a position sensor, a bowl blank, and a bowl blank clamping mechanism, wherein a low-speed motor is connected with a revolving drum which drives a conveyor belt I and a conveyor belt II to simultaneously move, the bowl blank clamping mechanism clamps the bowl blank and changes the position continuously along with the conveyor belts, the bowl blank is glazed when the bowl blank clamping mechanism is soaked in a glaze pool at the bottom of a bracket, then the bowl blank clamping mechanism is driven by the conveyor belts to leave away the glaze pool, the position sensor detects the bowl blank when the bowl blank clamping mechanism moves to a station B, a pressure lever is loosened, and the bowl blank falls down under the gravity action and enters next procedure, thus completing the whole glazing process. The conveyor belt type automatic glazing device is used for automatic glazing technological steps during the daily ceramic production process, and overcomes the defects that the traditional glazing device is complicated in the driving mechanism, low in efficiency, and low in automation level and has dead glazing corners.
Description
Technical field
The present invention relates to household porcelain production technology, particularly a kind of self-glazing device for household porcelain production process self-glazing.
Background technology
In household porcelain production in the past, each ceramic producer is because of the difference of material property or the limitation reason of various product designs, glazing operation can only adopt manual processing method of soaking glaze to carry out glazing, soak by hand glaze production efficiency low, simultaneously due to finger contact base substrate in glazing process, make base substrate after glazing, leave finger-marks, affect the glazing quality of base substrate.In addition, owing to being added with multiple chemical materials in glaze water, these chemical materialss have corrosive nature to human body, and long-term soaking glaze has harm to human body by hand.
In order to enhance productivity, improve the quality of products, improve workman's production environment, reduce costs etc., technician is carrying out constantly improving on the production technology of domestic ceramics and production unit.In existing ceramic production technology, have for the technical literature of ceramic glazing operation:
1, patent documentation [publication number: CN202373397U] discloses a kind of " suspension disc insulator porcelain moulded pottery not yet put in a kiln to bake part head glazing device ", this device comprise on it place be inverted the rotatable station platform of porcelain moulded pottery not yet put in a kiln to bake part, for the head outer surface of the outer surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part soaks glaze device, head endoporus note glaze device for the internal surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part, and electrical control cabinet.This device by the inversion of porcelain moulded pottery not yet put in a kiln to bake part " ∩ " shape head is placed on rotation platform station and by electrical control rotating 360 degrees process through secondary delay pause process to have realized the glazing operation that completes continuously porcelain moulded pottery not yet put in a kiln to bake part head outer surface by step.This plant automation degree is high, but complex structure, cost is high, and can only realize the glazing to a certain part of blank.
2, patent documentation [publication number: CN2647444] discloses a kind of " coater ".This coater is by by reciprocator and the combined spray gun mechanism of rotation angle mechanism and realize glazing using the electric motor of controller control as propulsion source, and its spray gun mechanism is arranged in frame, is also furnished with clamping workpiece mechanism etc. in frame simultaneously.The cylindrical work outside surface that this coater is applicable to there being corrugated ring carries out glazing treatment, is unsuitable for the glazing treatment of special-shaped workpiece.
3, patent documentation [publication number: CN1090834] discloses a kind of " localized surface glazing of ceramic ", thereby this utility model is cooling to realize localized surface glazing approaching the rupture stress that the thermal stresses producing in the described goods of described melt region is restricted to the described lip-deep stupalith that is less than described goods by what fusing radiating capacity is applied to melt region on the product surface around of described glazing position delays described melt region.This utility model is mainly used in repairing muffle painting defect and as decorating, the glazing energy expenditure of this mode is huge, inapplicable production in enormous quantities manufacturing processed.
4, patent documentation [publication number: CN202246453U] discloses " a kind of glazing device ", this device mainly by adding glaze tank, buffer tank, beat three parts of glaze pump and form.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread on rubber roll surface to realize glazing process.This device can be realized more uniform glazing process, and this technological process is too loaded down with trivial details, and production efficiency is low, and its glazing layer thickness is also subject to rubber roll wearing and tearing purity and changes, and causes its glazing quality unstable.
5, patent documentation [publication number: CN202422887U] discloses a kind of " line post insulator glazing device ", and this device comprises the chuck of bracing frame, motor and fixing base substrate, and motor is fixed on bracing frame; Motor, chuck and idiosome coaxial rotation.This device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form has increased the contact area of idiosome and glazing device, and the area of a glazing is reduced, and affects production efficiency.
6, patent documentation [publication number: CN1223926] discloses a kind of " being used in particular for the rotary glazing machine of ceramic tile ", this device has two side by side near the cylinder arranging, glaze can push away and amass thereon, the touch scrolling not blocked on the upper surface of the brick bat of the first cylinder, thereby glaze is transferred on brick bat, and the sense of rotation of second tin roller is contrary with the first cylinder.This device is applicable to the glazing operation of ceramic tile, but its requirement of rheology kinetic parameter to glaze water is very strict, if glaze water changes or glaze water constituent not evenly easily causes the variable thickness of glazing layer to cause, directly affects yield rate.
7, patent documentation [publication number is CN203187583U] name is called in the utility unit patent of " domestic ceramics self-glazing device ", storage glaze barrel is provided with sucking hole, so that in storage glaze cylinder, suck glaze water as bowl at the bottom of glazing use, find in production process, sucking disc mechanism holds bowl base and swings in glazing process toward glaze pond, the time of bowl bottom contact glaze water is relatively more longer than the time of bowl surface contact glaze water, for the very strong base substrate glazing in this way of some water-absorbents, the glaze layer thickness of bowl bottom is obviously large than the thickness of bowl surface, and base substrate glazing is defective.
In sum, mainly there is the defects such as efficiency is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement in existing existing glazing device.
Summary of the invention
The invention provides a kind of conveyor type automatic infiltration glaze device, for household porcelain production process self-glazing processing step, can solve the defects such as the efficiency that existing glazing device exists is not high, glazing is of poor quality, structure is too huge, labor strength is high.
The present invention is achieved through the following technical solutions above-mentioned purpose: the slowspeed machine of conveyor type automatic infiltration glaze device is connected with support one end upside, support is connected with cylindrical pair with rotating cylinder, travelling belt one and travelling belt two are rack-mount, and along with rotating cylinder rotates and constantly rotates, the other end upside of described support is provided with position transducer, on described travelling belt one and travelling belt two, be processed with at regular intervals hinged boss, and hinged with bowl base clamping device.
Described bowl base clamping device comprises depression bar, pull bar, clamping cylinder, rocker, described pull bar one end and clamping cylinder are hinged, the circular hole of the other end and depression bar middle is hinged, and the other end of described depression bar is hinged with rocker, and described rocker is hinged on travelling belt one and travelling belt two.
What described rocker contacted with bowl base locates to have groove, and is being processed with aperture near one end of bowl base.
Described depression bar is an arcuate structure, and the one end directly contacting with bowl base is shaped as pointed with small round corner.
Unusual effect of the present invention is:
1, travelling belt one of the present invention and travelling belt two are that slowspeed machine by being fixedly connected on one section, support directly drives, do not need to buy speed reduction unit or frequency transformer equipment, simple in structure, compact, and motor by energy input to travelling belt, loss is few, and therefore efficiency is high.
2, in glazing process, only need a workman that bowl base is put on rocker, work is subsequently all that equipment completes automatically, and therefore level of automation is higher.
3, glazing process is that bowl base is directly immersed in the middle of glaze pond, and on the contact position of bowl base bottom and rocker, rocker is processed with several holes, and depression bar and a bowl base are also to contact, and therefore, glazing process is obviously without dead angle, and glazing quality can obtain absolute guarantee.
4, the bowl base clamp mechanism of this device is very simple, compresses bowl base as long as a cylinder pushing drawing rod swings depression bar, and action response is rapid.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Wherein: 1-position transducer; 2-rocker; 3-bowl base; 4-depression bar; 5-pull bar; 6-clamping cylinder; 7-slowspeed machine; 8-travelling belt one; 9-travelling belt two; 10-glaze pond; 11-support; 12-rotating cylinder.
Fig. 2 is the station figure of apparatus of the present invention.
Station A is feeding station, and station B is unloading station.
Fig. 3 is the enlarged diagram of Local C bowl base clamp mechanism.
Embodiment
As shown in Figure 2,3, first be the clamping process of bowl base 3, bowl base clamping device moves to A station place, now the piston rod of clamping cylinder 6 is released and is driven pull bar 5, pull bar 5 swings depression bar 4, top and the bottom of bowl base 3 of depression bar 4 contacts, and bowl base 3 is pressed in the circular groove on rocker 2 it can not be slided, and completes the clamping process of bowl base 3.
Contrast Fig. 1, after bowl base 3 clamps, slowspeed machine 7 rotates, slowspeed machine 7 drives travelling belt 1 and travelling belt 29 to rotate on support 11, hinged boss on bowl base clamp mechanism and travelling belt 1 and travelling belt 29 is hinged, and along with travelling belt 1 and travelling belt 29 rotate and constantly occurrence positions variation, when bowl base clamp mechanism motion everywhere with support 11 crossbeams on 10 top, glaze pond time bowl base 3 be immersed in glaze pond 10, thereby complete glazing.
After glazing completes, bowl base clamp mechanism continues along with travelling belt 1 and travelling belt 29 motions, in the time moving to B station, position transducer 1 detects bowl base 3, and now clamping cylinder 6 piston rods are regained, depression bar 4 is pulled, bowl base clamp mechanism is opened, and bowl base 3 moves downward in the mechanism being placed in below it under the effect of gravity, thereby completes bowl base 3 discharge process, bowl base clamp mechanism moves to A station subsequently, continues material loading and carries out next glazing circulation.
Claims (4)
1. a conveyor type automatic infiltration glaze device, slowspeed machine (7) is connected with support (11) one end upside, support (11) is connected with cylinder with rotating cylinder (12), travelling belt one (8) and travelling belt two (9) are rack-mount, and along with rotating cylinder (12) rotates and constantly rotates, it is characterized in that: the other end upside of described support (11) is provided with position transducer (1), described travelling belt one (8) and travelling belt two (9) are above processed with hinged boss by interval, and hinged with bowl base clamping device.
2. conveyor type automatic infiltration glaze device according to claim 1, it is characterized in that: described bowl base clamping device comprises depression bar (4), pull bar (5), clamping cylinder (6), rocker (2), described pull bar (5) one end and clamping cylinder (6) are hinged, the circular hole of the other end and depression bar (4) middle is hinged, the other end of described depression bar (4) is hinged with rocker (2), and described rocker (2) is hinged on travelling belt one (8) and travelling belt two (9).
3. conveyor type automatic infiltration glaze device according to claim 2, is characterized in that: what described rocker (2) contacted with bowl base (3) locates to have groove, and is being processed with aperture near one end of bowl base (3).
4. conveyor type automatic infiltration glaze device according to claim 2, is characterized in that: described depression bar (4) is an arcuate structure, and the one end directly contacting with bowl base (3) is shaped as pointed with small round corner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410352209.4A CN104086227B (en) | 2014-07-23 | 2014-07-23 | A kind of conveyor type automatic infiltration glaze device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410352209.4A CN104086227B (en) | 2014-07-23 | 2014-07-23 | A kind of conveyor type automatic infiltration glaze device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104086227A true CN104086227A (en) | 2014-10-08 |
| CN104086227B CN104086227B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410352209.4A Active CN104086227B (en) | 2014-07-23 | 2014-07-23 | A kind of conveyor type automatic infiltration glaze device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415035A (en) * | 2017-08-31 | 2017-12-01 | 吴素贞 | A kind of efficient glazing machine of Production of Ceramics |
| CN109877950A (en) * | 2019-04-03 | 2019-06-14 | 北部湾大学 | A kind of ceramic blank automatic infiltration glaze machine |
| CN111633794A (en) * | 2020-05-15 | 2020-09-08 | 陈长春 | Automatic glazing device for ceramic cup |
| CN114773088A (en) * | 2022-04-02 | 2022-07-22 | 中材江西电瓷电气有限公司 | Automatic glazing and sanding method for cylindrical head suspension type porcelain insulator blank |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202878466U (en) * | 2012-10-31 | 2013-04-17 | 梅州新马陶瓷股份有限公司 | Ceramic bottom glaze removing device |
| CN204058273U (en) * | 2014-07-23 | 2014-12-31 | 广西北流市智诚陶瓷自动化科技有限公司 | A kind of conveyor type automatic infiltration glaze device |
-
2014
- 2014-07-23 CN CN201410352209.4A patent/CN104086227B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202878466U (en) * | 2012-10-31 | 2013-04-17 | 梅州新马陶瓷股份有限公司 | Ceramic bottom glaze removing device |
| CN204058273U (en) * | 2014-07-23 | 2014-12-31 | 广西北流市智诚陶瓷自动化科技有限公司 | A kind of conveyor type automatic infiltration glaze device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415035A (en) * | 2017-08-31 | 2017-12-01 | 吴素贞 | A kind of efficient glazing machine of Production of Ceramics |
| CN109877950A (en) * | 2019-04-03 | 2019-06-14 | 北部湾大学 | A kind of ceramic blank automatic infiltration glaze machine |
| CN109877950B (en) * | 2019-04-03 | 2023-12-15 | 北部湾大学 | Automatic glaze dipping machine for ceramic blanks |
| CN111633794A (en) * | 2020-05-15 | 2020-09-08 | 陈长春 | Automatic glazing device for ceramic cup |
| CN114773088A (en) * | 2022-04-02 | 2022-07-22 | 中材江西电瓷电气有限公司 | Automatic glazing and sanding method for cylindrical head suspension type porcelain insulator blank |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104086227B (en) | 2015-11-18 |
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Effective date of registration: 20200930 Address after: 221200 East Outer Ring Road, Liji Town, Suining County, Xuzhou City, Jiangsu Province Patentee after: Suining Xinfei Machinery Technology Co., Ltd Address before: 537400, No. 0139, Chengbei Road, Beiliu City, the Guangxi Zhuang Autonomous Region, Yulin Patentee before: GUANGXI BEILIU CITY ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co.,Ltd. |