CN202155935U - Integrated energy-saving automatic slurry injector for ceramic wine bottles - Google Patents
Integrated energy-saving automatic slurry injector for ceramic wine bottles Download PDFInfo
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- CN202155935U CN202155935U CN2011202523871U CN201120252387U CN202155935U CN 202155935 U CN202155935 U CN 202155935U CN 2011202523871 U CN2011202523871 U CN 2011202523871U CN 201120252387 U CN201120252387 U CN 201120252387U CN 202155935 U CN202155935 U CN 202155935U
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- slip casting
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Abstract
The utility model discloses an integrated energy-saving automatic slurry injector for ceramic wine bottles, which comprises an automatic slurry injecting unit, an automatic slurry discharging unit, a chained transport unit, a hot air drying unit and at least one hanging basket. The hanging baskets are carried by the chained transport unit to sequentially and circularly pass through the automatic slurry injecting unit, the hot air drying unit and the automatic slurry discharging unit, each hanging basket comprises a mould pressure cover and a clamping hook, and a plurality of limiting bearings are arranged on each hanging basket. Processes of automatic slurry injecting, hot air drying and automatic slurry discharging are completed during uninterrupted chained transporting, and large batched flow production is really realized since production speed of each procedure is accordant to that of a next procedure, so that yield is greatly increased, service life of a mould is longer, and quality of blanks is more stable. In addition, by means of a full-automatic system, production management and quality control are more convenient.
Description
Technical field
The utility model relates to a kind of automatic slip casting machine, especially is applied to the automatic slip casting machine of energy saving integral ceramic wine bottle of slip-casting shaping process flow process, belongs to the mechanical automation apparatus field.
Background technology
At present; In the Production of Ceramics process; A kind of technology that generally adopts is to use slip-casting shaping process, and its basic procedure is the pug slurry, and---------------------sharp false mouthful------------------check sweeps up dust, and---dress casket---burns till glazing by rinsing body drying leather-hard drying high-order slurry bucket to be stained with glaze to mend outer water to connect a mouth to play base to pour out surplus slurry to inhale slurry in slip casting.All need be when operation is changed mould or product blank from a last process operations platform or workplace a dead lift to another process operations platform or workplace; That is to say; There is not a whole piece streamline to cause the manpower of producing consumption big like this, inefficiency being connected between the operation; Yield poorly, spoilage is high.
Especially from slip casting to blank process; Though operation is simple; But for thickness, humidity and the uniformity that guarantees porcelain moulded pottery not yet put in a kiln to bake spare, strict control requirement is arranged on the technology, for example grouting with plunger has the control requirement of grouting amount; Inhale the free and temperature controlling requirement of slurry, the slurry that falls has angle to keep and the control of mud mobility requires or the like.The complete at present workman of leaning on gives mould slip casting one by one by hand, and constant temperature leaves standstill inhales slurry.Put on the dryer after a craft falls to starch again and dry.Play base one by one by hand at last, move empty mould to and wait for slip casting next time on the slip casting line.In a word, required workman's number is many, and efficient is but not high, and product quality also can't be unified.
In order to raise the efficiency and product quality, existing improvement technology normally adopts drying course the chain type dryer to transport continuous drying with chain type, like patent CN201497316U, the disclosed chain type dryer of patent CN2709608Y.Perhaps add several groups to grouting port, can give a collection of mould slip casting simultaneously, but flow process afterwards remains by a dead lift and operates.
The utility model content
The technical problem that the utility model will solve provides a kind of automatic filling system that is used for Production of Ceramics, and it has realized that from slip casting---the automatic production line formula in enormous quantities of inhaling slurry---pouring out surplus slurry---leather-hard drying is produced, and whole flow process does not need manual operations.
For this reason, the utility model provides a kind of energy saving integral ceramic wine bottle automatic slip casting machine, and its technical scheme is following:
The automatic slip casting machine of a kind of energy saving integral ceramic wine bottle; Comprise automatic slip casting unit, starch unit, chain type delivery unit and hot-air seasoning unit and at least one hanging basket automatically; Said chain type delivery unit band hanging basket and is cycled through automatic slip casting unit, hot-air seasoning unit successively and starch the unit automatically; Said hanging basket comprises mould gland and grab, and, on hanging basket, be provided with a plurality of Limit Bearings.
Further; Preferred construction is, said automatic slip casting unit comprises the jigger that is connected with mud tank through flexible pipe, and; Grout outlet on flexible pipe is equipped with a level sensor and magnetic valve; On jigger, also be provided with a reciprocating motion slip casting mechanism that promotes through cylinder, and the below of jigger is provided with magnetic valve.
Further, preferred construction is that said hot-air seasoning unit is a dryer, and this dryer is provided with the control assembly that can regulate temperature and humidity.
Further, preferred construction is, said chain type transport section is made up of drive sprocket and driving shaft, driven sprocket and driven shaft, adjusting part, chain, frame, warming plate, wherein, and said chain closed loop continuously and smoothly operation.
Further, preferred construction is, the said unit of starching automatically comprises, baffle plate, pressing plate and track, and, match between a plurality of bearings on said baffle plate, pressing plate and track and the said hanging basket and realize the upset or the inclination of hanging basket.
Further, preferred construction is that said Limit Bearing comprises; Limit Bearing A, Limit Bearing B, Limit Bearing C; Wherein, said Limit Bearing C is located at the center of hanging basket, and Limit Bearing A is positioned at the top of Limit Bearing C, the below that Limit Bearing B is positioned at Limit Bearing C; And it is above the round line at center with Limit Bearing C that Limit Bearing B and A are positioned at one.
Further, preferred construction is, comprises that also the mould gland is opened unit and the automatic closing unit of mould gland automatically, and said mould gland is opened the unit automatically and is made up of pressing plate, collision block, grab, spring; The automatic closing unit of said mould gland is made up of pressing plate, guide rail.
The utility model is after having taked technique scheme; Mould is in continual chain type transportation; Automatically accomplish grouting process, fall sizing process and leather-hard drying technology; Loading mould along with the continuous operation of closed loop chain type transportation through hanging basket, accomplishing slip casting automatically and---inhale and starch the continuous processing of---falling to starch---band mould oven dry.Because the speed of production of each procedure with being connected down, has really realized streamline production in enormous quantities fully, and output is improved greatly, die life is longer, and blank quality is more stable.Owing to take fully automatic system, production management and quality control are convenient.
Description of drawings
Below in conjunction with accompanying drawing the utility model is carried out detailed description, so that the above-mentioned advantage of the utility model is clearer and more definite.
Fig. 1 is the overall structure front view of the utility model;
Fig. 2 is the overall structure left view of the utility model;
Fig. 3 is the hanging basket sketch map among Fig. 1 embodiment;
Fig. 4 is the local enlarged diagram among Fig. 1 embodiment;
Among Fig. 1～Fig. 4, the title of various piece assembly is followed successively by: flexible pipe 1, jigger 2, hanging basket 3, automatically slip casting mechanism 4, dryer 5, fall sizing device 6, Limit Bearing A7, Limit Bearing B8, Limit Bearing C9, mould gland and open the automatic closing unit in unit 10, collision block 11, mould gland 12, grab 13, tilted platen 14, mould gland 15, tilted platen 16, hanging basket pin 17 automatically
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further explain
Of Fig. 1; The automatic slip casting machine of said energy saving integral ceramic wine bottle; Comprise automatic slip casting unit, starch unit, chain type delivery unit and hot-air seasoning unit and at least one hanging basket automatically, said chain type delivery unit band hanging basket and is cycled through automatic slip casting unit, hot-air seasoning unit successively and starch the unit automatically, and said hanging basket comprises mould gland and grab; And, on hanging basket, be provided with a plurality of Limit Bearings.
And; Said automatic slip casting unit comprises the jigger 2 that is connected with mud tank through flexible pipe 1; And the grout outlet on flexible pipe is equipped with a level sensor and magnetic valve (not shown), on jigger, also is provided with a reciprocating motion slip casting mechanism 4 that promotes through cylinder; And the below of jigger is provided with the magnetic valve (not shown).
Wherein, Said Limit Bearing comprises, Limit Bearing A7, Limit Bearing B8, Limit Bearing C9, wherein; Said Limit Bearing C is located at the center of hanging basket; Limit Bearing A is positioned at the top of Limit Bearing C, the below that Limit Bearing B is positioned at Limit Bearing C, and it is above the round line at center with Limit Bearing C that Limit Bearing B and A are positioned at one.Wherein, hanging basket pin 17 and Limit Bearing C9 are at the same position place.
Further, preferred construction is, also comprises, the mould gland is opened unit 10 and the automatic closing unit 15 of mould gland automatically, and said mould gland is opened the unit automatically and is made up of tilted platen 14, collision block 11, grab 13, spring; The automatic closing unit 15 of said mould gland is made up of tilted platen 16, guide rail.
The most preferred embodiment of the utility model is such:
Referring to Fig. 1-Fig. 4, mud at first inject jigger 2 through flexible pipe 1, each grout outlet on the flexible pipe all is equipped with a level sensor and magnetic valve, after the mud in the jigger reached ormal weight, the grout outlet on the flexible pipe was closed.
Run to the slip casting starting position and the hanging basket 3 of mould is housed this moment with chain type, the magnetic valve below the jigger is opened then, begins to mould slip casting.
During slip casting; Whole automatic slip casting mechanism 4 promotes to do with hanging basket equidirectional with fast rectilinear motion by cylinder; When running to the slip casting end position, the valve closing of jigger, the fast return of whole automatic slip casting mechanism is waited for to the mould slip casting in next group hanging basket to the slip casting starting position.
Hanging basket after the slip casting gets into dryer 5 with the chain type conveying arrangement, has regulated and control temperature and humidity in the chain type dryer, is convenient to mould and inhales slurry, forms base substrate.Behind the operation process required time, inhale the slurry process and finish.
Hanging basket gets into sizing device 6 after inhaling the slurry completion.
Along with moving of chain, the baffle plate restriction that the Limit Bearing A7 on the hanging basket is tilted, making hanging basket move with the chain straight line on one side is that the center of circle rotates gradually with the hanging basket pin on one side.The angle of baffle plate and length guarantee that bearing A gets under the pressing plate when hanging basket rotates to certain angle of inclination.
According to the technology in producing porcelain needs, in passing through the pressing plate process of design length, hanging basket remains this angle of inclination.Hang indigo plant subsequently and moved to pressing plate tail end position gradually; At this moment the Limit Bearing B8 on the hanging basket meets another piece baffle plate; After making that hanging basket breaks away from pressing plate; Keeping continuing direction rotation on the basis of last angle, just in time accomplishing 180 ° of rotations with falling to compare before the slurry, in this process, slowly pouring out the opening of surplus slurry above mould up to hanging basket along identical.
Hanging basket keeps the state of this handstand all to pour out to guarantee surplus slurry along rectilinear orbit operation a period of time.After all pouring out, hanging basket begins to rotate along the camber line track gets back to mould openings state up, and in this process, the Limit Bearing C9 on the hanging basket is held by the baffle plate under the track, is to rotate gradually and can not overturn suddenly to guarantee hanging basket.When hanging basket rotates to mould openings vertically upward the time, the process of falling the slurry finishes.
The slurry that falls finishes, and hanging basket continues in dryer, after a bit of time of operation, to get into die sinking and play the base position.Along with moving of hanging basket; The collision block 11 that the mould gland is opened in the unit 10 automatically rushes open the grab 13 of closing molding gland 12 on the hanging basket; So the mould gland is opened under the spring traction that is attached thereto; Owing to receive the restriction of opening device medium dip pressing plate 14, the mould gland can only slowly be opened along with moving of hanging basket.After gland is opened, take mould apart from the hanging basket taking-up, take out the streamline that is put into repaired biscuit to blank and get on, put back to hanging basket to empty mould again by the workman who stands in the equipment next door.The hanging basket band empty mould and is run to the automatic closed portion 15 of mould gland, and gland is tilted pressing plate 16 and progressively depresses when guide rail moves, so the grab on the hanging basket can be buckled gland.
After the mould gland was buckled, hanging basket moves a period of time in the chain type dryer dried mould, and the mould that oven dry is accomplished runs to the slip casting starting position again.
So, in the automatic slip casting machine of energy saving integral ceramic wine bottle, hanging basket is loading mould along with the continuous operation of closed loop chain type transportation, accomplishes slip casting automatically and---inhales and starch the continuous processing of---falling to starch---band mould oven dry.Originally each procedure all needs a large amount of workmans to carry mould, only need just accomplish a several individual of base position arrangement behind the automatic slip casting machine of employing energy saving integral ceramic wine bottle.And, output is improved greatly because the speed of production of each procedure fully with being connected down, has really realized streamline production in enormous quantities, and die life is longer, and blank quality is more stable.Owing to take fully automatic system, production management and quality control are convenient.
It should be noted that; Above-mentioned specific embodiment only is exemplary; Under the above-mentioned instruction of the utility model, those skilled in the art can carry out various improvement and distortion on the basis of the foregoing description, and these improve or distortion drops in the protection domain of the utility model.
It will be understood by those skilled in the art that top specific descriptions just in order to explain the purpose of the utility model, are not to be used to limit the utility model.The protection domain of the utility model is limited claim and equivalent thereof.
Claims (7)
1. automatic slip casting machine of energy saving integral ceramic wine bottle; It is characterized in that; Comprise automatic slip casting unit, starch unit, chain type delivery unit and hot-air seasoning unit and at least one hanging basket automatically, said chain type delivery unit band hanging basket and is cycled through automatic slip casting unit, hot-air seasoning unit successively and starch the unit automatically, and said hanging basket comprises mould gland and grab; And, on hanging basket, be provided with a plurality of Limit Bearings.
2. the automatic slip casting machine of energy saving integral ceramic wine bottle according to claim 1; It is characterized in that said automatic slip casting unit comprises the jigger that is connected with mud tank through flexible pipe, and; Grout outlet on flexible pipe is equipped with a level sensor and magnetic valve; On jigger, also be provided with a reciprocating motion slip casting mechanism that promotes through cylinder, and the below of jigger is provided with magnetic valve.
3. the automatic slip casting machine of energy saving integral ceramic wine bottle according to claim 1 is characterized in that said hot-air seasoning unit is a dryer, and this dryer is provided with the control assembly that can regulate temperature and humidity.
4. according to the automatic slip casting machine of the described energy saving integral ceramic wine bottle of claim 1; It is characterized in that; Said chain type transport section is made up of drive sprocket and driving shaft, driven sprocket and driven shaft, adjusting part, chain, frame, warming plate; Wherein, said chain closed loop continuously and smoothly operation.
5. the automatic slip casting machine of energy saving integral ceramic wine bottle according to claim 1; It is characterized in that; The said unit of starching automatically comprises; Baffle plate, pressing plate and track, and, match between a plurality of bearings on said baffle plate, pressing plate and track and the said hanging basket and realize the upset or the inclination of hanging basket.
6. the automatic slip casting machine of energy saving integral ceramic wine bottle according to claim 1 is characterized in that said Limit Bearing comprises; Limit Bearing A, Limit Bearing B, Limit Bearing C; Wherein, said Limit Bearing C is located at the center of hanging basket, and Limit Bearing A is positioned at the top of Limit Bearing C, the below that Limit Bearing B is positioned at Limit Bearing C; And it is above the round line at center with Limit Bearing C that Limit Bearing B and A are positioned at one.
7. according to the automatic slip casting machine of the arbitrary described energy saving integral ceramic wine bottle of claim 1-6; It is characterized in that; Comprise that also the mould gland is opened unit and the automatic closing unit of mould gland automatically, said mould gland is opened the unit automatically and is made up of pressing plate, collision block, grab, spring; The automatic closing unit of said mould gland is made up of pressing plate, guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202523871U CN202155935U (en) | 2011-07-09 | 2011-07-09 | Integrated energy-saving automatic slurry injector for ceramic wine bottles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202523871U CN202155935U (en) | 2011-07-09 | 2011-07-09 | Integrated energy-saving automatic slurry injector for ceramic wine bottles |
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| Publication Number | Publication Date |
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| CN202155935U true CN202155935U (en) | 2012-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202523871U Expired - Fee Related CN202155935U (en) | 2011-07-09 | 2011-07-09 | Integrated energy-saving automatic slurry injector for ceramic wine bottles |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862212A (en) * | 2012-09-18 | 2013-01-09 | 张民 | Automatic-grouting moulding equipment for ceramic wine bottle |
| CN103406975A (en) * | 2013-08-26 | 2013-11-27 | 蔡少中 | Ceramic fixed-thickness grouting production device and manufacture method thereof |
| CN103481360A (en) * | 2012-06-11 | 2014-01-01 | 醴陵市城区精瓷机械厂 | Fully automatic ceramic production system |
| CN106671265A (en) * | 2017-02-10 | 2017-05-17 | 泉州市德化县丰弘机械有限公司 | Double-rotary-disc type ceramic green body rapid forming system and method |
-
2011
- 2011-07-09 CN CN2011202523871U patent/CN202155935U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481360A (en) * | 2012-06-11 | 2014-01-01 | 醴陵市城区精瓷机械厂 | Fully automatic ceramic production system |
| CN102862212A (en) * | 2012-09-18 | 2013-01-09 | 张民 | Automatic-grouting moulding equipment for ceramic wine bottle |
| CN102862212B (en) * | 2012-09-18 | 2014-05-28 | 张民 | Automatic-grouting moulding equipment for ceramic wine bottle |
| CN103406975A (en) * | 2013-08-26 | 2013-11-27 | 蔡少中 | Ceramic fixed-thickness grouting production device and manufacture method thereof |
| CN103406975B (en) * | 2013-08-26 | 2016-01-20 | 蔡少中 | The preparation method of the fixed thick slip casting of a kind of pottery |
| CN106671265A (en) * | 2017-02-10 | 2017-05-17 | 泉州市德化县丰弘机械有限公司 | Double-rotary-disc type ceramic green body rapid forming system and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120307 Termination date: 20140709 |
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| EXPY | Termination of patent right or utility model |