CN209459426U - A safe and efficient lifting and feeding equipment for quartz sintering furnace - Google Patents
A safe and efficient lifting and feeding equipment for quartz sintering furnace Download PDFInfo
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Abstract
本实用新型提供了一种安全高效的石英烧结炉提升送料设备,包括:框架、运输机构、提升机构、预压机构、炉体、支撑定位机构和封口机构,框架底端设置有能够在水平方向运动的运输机构,运输机构用于将成型模具运输至提升机构或将成型模具从提升机构内运出,提升机构位于设置在框架顶端的炉体正下方,提升机构上安装有预压机构和支撑定位机构,预压机构用于预压成型模具内的原料,支撑定位机构能够与成型模具可拆卸安装,支撑定位机构用于将成型模具从运输机构上顶出后送入至炉体内,炉体底端炉口处设置有封口机构,封口机构用于使炉体形成密封腔体。本实用新型相对现有技术采用人工手动取出成型模更加安全,工作效率更高。
The utility model provides a safe and efficient lifting and feeding equipment for a quartz sintering furnace, comprising: a frame, a transport mechanism, a lifting mechanism, a pre-pressing mechanism, a furnace body, a supporting positioning mechanism and a sealing mechanism. The moving transport mechanism is used to transport the forming mold to the lifting mechanism or transport the forming mold out of the lifting mechanism. The lifting mechanism is located directly under the furnace body set on the top of the frame. The lifting mechanism is equipped with a pre-pressing mechanism and a support The positioning mechanism and the pre-pressing mechanism are used to pre-press the raw materials in the forming mold. The supporting and positioning mechanism can be detachably installed with the forming mold. The supporting and positioning mechanism is used to eject the forming mold from the transportation mechanism and send it into the furnace body. The furnace body A sealing mechanism is provided at the furnace mouth at the bottom end, and the sealing mechanism is used to make the furnace body form a sealed cavity. Compared with the prior art, the utility model is safer and has higher work efficiency by manually taking out the forming mold.
Description
技术领域technical field
本实用新型涉及烧结加工技术领域,尤其涉及一种安全高效的石英烧结炉提升送料设备。The utility model relates to the technical field of sintering processing, in particular to a safe and efficient lifting and feeding equipment for a quartz sintering furnace.
背景技术Background technique
烧结炉是指使粉末压坯通过烧结获得所需的物理、力学性能以及微观结构的专用设备。烧结炉用于烘干硅片上的浆料、去除浆料中的有机成分、完成铝背场及栅线烧结。The sintering furnace refers to the special equipment for obtaining the required physical and mechanical properties and microstructure of the powder compact through sintering. The sintering furnace is used to dry the slurry on the silicon wafer, remove the organic components in the slurry, and complete the aluminum back field and grid wire sintering.
现有石英烧结炉用人工将成型模和原料用手摇传动链条方式升上炉体,对正。且产品烧结完成后需要等待炉体降温2-3小时后,手摇传动装置将其降下,操作者手动取出成型模。整个过程危险、产能低下,现需要一种使用更加安全的石英烧结炉,能够解决上述问题。The existing quartz sintering furnace manually raises the forming mold and raw materials to the furnace body with a hand-operated transmission chain, and aligns them. And after the sintering of the product is completed, it is necessary to wait for the furnace body to cool down for 2-3 hours, then the manual transmission device will lower it, and the operator will manually take out the forming mold. The whole process is dangerous and the production capacity is low. Now there is a need for a safer quartz sintering furnace, which can solve the above problems.
实用新型内容Utility model content
本实用新型提供了一种安全高效的石英烧结炉提升送料设备,通过对现有石英烧结炉进行技术改造,解决了现有烧结炉需操作者手动取出成型模具存在安全隐患的问题。The utility model provides a safe and efficient lifting and feeding equipment for a quartz sintering furnace. Through the technical transformation of the existing quartz sintering furnace, the problem of potential safety hazards in the existing sintering furnace requiring operators to manually take out the forming mold is solved.
为解决上述技术问题,本实用新型具体采用如下技术方案:一种安全高效的石英烧结炉提升送料设备,包括:框架、提升机构、运输机构、预压机构、炉体、支撑定位机构和封口机构,框架底端设置有能够在水平方向运动的运输机构,运输机构用于将成型模具运输至提升机构或将成型模具从提升机构内运出,提升机构位于设置在框架顶端的炉体正下方,提升机构上安装有预压机构和支撑定位机构,提升机构使得预压机构和支撑定位机构相对炉体在竖直方向上运动,预压机构用于预压成型模具内的原料,支撑定位机构能够与成型模具可拆卸安装,支撑定位机构用于将成型模具从运输机构上顶出后送入至炉体内,炉体底端炉口处设置有封口机构,封口机构用于使炉体形成密封腔体。In order to solve the above technical problems, the utility model specifically adopts the following technical solutions: a safe and efficient quartz sintering furnace lifting and feeding equipment, including: a frame, a lifting mechanism, a transport mechanism, a pre-pressing mechanism, a furnace body, a supporting positioning mechanism and a sealing mechanism , the bottom of the frame is provided with a transport mechanism that can move in the horizontal direction. The transport mechanism is used to transport the forming mold to the lifting mechanism or transport the forming mold out of the lifting mechanism. The lifting mechanism is located directly below the furnace body set on the top of the frame. The lifting mechanism is equipped with a pre-pressing mechanism and a supporting positioning mechanism. The lifting mechanism makes the pre-pressing mechanism and the supporting positioning mechanism move in the vertical direction relative to the furnace body. It can be detachably installed with the forming mold, and the supporting positioning mechanism is used to eject the forming mold from the transportation mechanism and then send it into the furnace body. A sealing mechanism is provided at the bottom end of the furnace body, and the sealing mechanism is used to make the furnace body form a sealed cavity body.
相对于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型采用运输小车水平将原料和成型模具运送至提升机构处,再由提升机构提升至炉体处烧结加工,产品烧制完成后,升降机构慢速下降到设定高度后,运输小车进入,接出烧制好的产品,相对现有烧结炉采用人工手动取出成型模更加安全,工作效率更高。The utility model uses a transport trolley to horizontally transport the raw materials and forming molds to the lifting mechanism, and then the lifting mechanism lifts them to the furnace body for sintering processing. After the product is fired, the lifting mechanism slowly descends to the set height, and the transport trolley enters , to take out the fired products, compared with the existing sintering furnace, it is safer and more efficient to take out the forming mold manually.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the utility model will partly be embodied through the following description, and partly will be understood by those skilled in the art through the research and practice of the utility model.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为石墨支撑杆与成型磨具连接示意图;Fig. 2 is the connection schematic diagram of graphite support rod and forming abrasive tool;
图3为本实用新型提升机构俯视图;Fig. 3 is the top view of the lifting mechanism of the utility model;
图4为本实用新型封口机构示意图。Fig. 4 is a schematic diagram of the sealing mechanism of the utility model.
标号说明:框架1、提升机构2、运输机构3、预压机构4、炉体5、支撑定位机构6、封口机构7、成型模具8、竖直导轨21、滑动台板22、提升装置23、运输小车31、小车导轨32、小车驱动装置33、石墨支撑杆61、液压缸62、定位孔81、定位销611、封口盖71、滑轨72、炉口51、支撑杆槽711。Reference numerals: frame 1, lifting mechanism 2, transport mechanism 3, preloading mechanism 4, furnace body 5, support positioning mechanism 6, sealing mechanism 7, forming mold 8, vertical guide rail 21, sliding platen 22, lifting device 23, Transport trolley 31, trolley guide rail 32, trolley driving device 33, graphite support rod 61, hydraulic cylinder 62, positioning hole 81, positioning pin 611, sealing cover 71, slide rail 72, furnace mouth 51, support rod groove 711.
具体实施方式Detailed ways
下面结合附图和实施例来详细说明本实用新型的具体内容。The specific content of the utility model is described in detail below in conjunction with accompanying drawing and embodiment.
如图1-4所示,本实施例提供了一种安全高效的石英烧结炉提升送料设备,包括:框架1、提升机构2、运输机构3、预压机构4、炉体5、支撑定位机构6和封口机构7,框架1底端设置有能够在水平方向运动的运输机构3,运输机构3用于将成型模具8运输至提升机构2或将成型模具8从提升机构2内运出,提升机构2位于设置在框架1顶端的炉体5正下方,提升机构2上安装有预压机构4和支撑定位机构6,提升机构2使得预压机构4和支撑定位机构6相对炉体5在竖直方向上运动,预压机构4用于预压成型模具8内的原料,支撑定位机构6能够与成型模具8可拆卸安装,支撑定位机构6用于将成型模具8从运输机构3上顶出后送入至炉体5内,炉体5底端炉口51处设置有封口机构7,封口机构7用于使炉体5形成密封腔体。As shown in Figures 1-4, this embodiment provides a safe and efficient lifting and feeding equipment for quartz sintering furnaces, including: frame 1, lifting mechanism 2, transport mechanism 3, pre-pressing mechanism 4, furnace body 5, supporting positioning mechanism 6 and the sealing mechanism 7, the bottom end of the frame 1 is provided with a transport mechanism 3 capable of moving in the horizontal direction, and the transport mechanism 3 is used to transport the forming mold 8 to the lifting mechanism 2 or transport the forming mold 8 from the lifting mechanism 2, and lift The mechanism 2 is located directly below the furnace body 5 arranged at the top of the frame 1, and the lifting mechanism 2 is equipped with a preloading mechanism 4 and a support positioning mechanism 6. Moving in the vertical direction, the pre-pressing mechanism 4 is used to pre-press the raw materials in the forming mold 8, the supporting positioning mechanism 6 can be detachably installed with the forming mold 8, and the supporting positioning mechanism 6 is used to eject the forming mold 8 from the transport mechanism 3 Afterwards, it is sent into the furnace body 5, and a sealing mechanism 7 is provided at the furnace mouth 51 at the bottom end of the furnace body 5, and the sealing mechanism 7 is used to make the furnace body 5 form a sealed cavity.
为了实现提升机构2能够带动预压机构4及支撑定位机构6进行升降,所述提升机构2包括竖直导轨21、滑动台板22和提升装置23,炉体5正下方设置有安装在框架1上的两条竖直导轨21,竖直导轨21之间安装有滑动台板22,所述滑动台板22能沿竖直导轨21在竖直方向上滑动,滑动台板22上安装有预压机构4和支撑定位机构6,框架1底端设置有与滑动台板22连接的提升装置23,提升装置23用于驱动滑动台板22进行升降。提升装置23能够控制滑动台板22的升降速度,使得成型模具8升降过程更加平稳。In order to realize that the lifting mechanism 2 can drive the pre-pressing mechanism 4 and the support positioning mechanism 6 to lift, the lifting mechanism 2 includes a vertical guide rail 21, a sliding platen 22 and a lifting device 23, and the furnace body 5 is provided with a There are two vertical guide rails 21 on the top, and a sliding platen 22 is installed between the vertical guide rails 21. The sliding platen 22 can slide in the vertical direction along the vertical guide rails 21. The sliding platen 22 is equipped with a preloading The mechanism 4 and the supporting positioning mechanism 6, the bottom end of the frame 1 is provided with a lifting device 23 connected with the sliding table 22, and the lifting device 23 is used to drive the sliding table 22 to go up and down. The lifting device 23 can control the lifting speed of the sliding platen 22, so that the lifting process of the forming mold 8 is more stable.
为了实现运输机构3能够运输成型模具8,且运输机构3不会干扰到升降机构的运行,所述运输机构3包括运输小车31、小车导轨32和小车驱动装置33,地面上安装有小车导轨32,小车导轨32被框架1横跨,运输小车31设置在小车导轨32上且能在小车导轨32内水平移动,运输小车31用于放置成型模具8,运输小车31内安装有小车驱动装置33,小车驱动装置33用于驱动运输小车31在小车导轨32上行走,运输小车31底座靠近支撑定位机构6的端面凹陷形成U形槽,支撑定位机构6能伸入至U形槽内且不与运输小车31底座触碰。在运输小车31到达前,升降机构将支撑定位机构6升降到较低的位置,避免支撑定位机构6影响运输小车31的运行,也保证后续运输小车31能够将成型模具运送到支撑定位机构6的正上方;然后,启动运输小车31的小车驱动装置33,运输小车31运动至升降机构处时,将成型模具8安装在支撑定位机构6上,提升升降机构,即可退出运输小车31,实现对成型模具8的转运功能,加工完成后,降下升降机构,将成型模具8从支撑定位机构6上卸下,此时成型模具8由运输小车31支撑,退出运输小车31即可带出加工完成后的成型模具8。In order to realize that the transport mechanism 3 can transport the forming mold 8, and the transport mechanism 3 will not interfere with the operation of the lifting mechanism, the transport mechanism 3 includes a transport trolley 31, a trolley guide rail 32 and a trolley driving device 33, and a trolley guide rail 32 is installed on the ground. , the trolley guide rail 32 is spanned by the frame 1, the transport trolley 31 is arranged on the trolley guide rail 32 and can move horizontally in the trolley guide rail 32, the transport trolley 31 is used to place the forming mold 8, and a trolley driving device 33 is installed in the transport trolley 31, The trolley driving device 33 is used to drive the transport trolley 31 to walk on the trolley guide rail 32. The base of the transport trolley 31 is recessed near the end face of the support positioning mechanism 6 to form a U-shaped groove. Dolly 31 base touches. Before the transport trolley 31 arrives, the lifting mechanism lifts the support and positioning mechanism 6 to a lower position, avoiding the support and positioning mechanism 6 from affecting the operation of the transport trolley 31, and also ensuring that the follow-up transport trolley 31 can transport the forming mold to the position of the support and positioning mechanism 6 Then, start the dolly driving device 33 of the transport trolley 31, and when the transport trolley 31 moves to the lifting mechanism place, the molding die 8 is installed on the support positioning mechanism 6, and the lifting mechanism is lifted to exit the transport trolley 31, realizing the alignment The transfer function of the forming mold 8, after the processing is completed, lower the lifting mechanism to remove the forming mold 8 from the supporting positioning mechanism 6. At this time, the forming mold 8 is supported by the transport trolley 31, and can be taken out after the process is completed The forming mold 8.
为了更好的实现支撑定位机构6能够支撑成型模具8,且能够将成型模具8顶升至炉体5内,支撑定位机构6包括石墨支撑杆61和液压缸62,石墨支撑杆61与安装在滑动台板22上的液压缸62相连接,石墨支撑杆61能够在液压缸62的控制下在竖直方向上运动,所述石墨支撑杆61用于支撑成型模具8,石墨支撑杆61能穿过U形槽。In order to better realize that the supporting and positioning mechanism 6 can support the forming mold 8, and can lift the forming mold 8 into the furnace body 5, the supporting and positioning mechanism 6 includes a graphite support rod 61 and a hydraulic cylinder 62, and the graphite support rod 61 is connected to the The hydraulic cylinder 62 on the sliding platen 22 is connected, and the graphite support rod 61 can move in the vertical direction under the control of the hydraulic cylinder 62. The graphite support rod 61 is used to support the forming mold 8, and the graphite support rod 61 can wear Through the U-shaped groove.
为了实现成型模具8与支撑定位机构6的可拆卸连接,成型模具8底面上设置有若干定位孔81,所述石墨支撑杆61顶面上延伸有若干定位销611,每一定位销611均伸入至一定位孔81内。定位销611插入至成型模具8底面上的定位孔81内即可实现对成型模具8的支撑定位,且安装拆卸更加简单。In order to realize the detachable connection between the molding die 8 and the supporting positioning mechanism 6, a plurality of positioning holes 81 are arranged on the bottom surface of the molding die 8, and a plurality of positioning pins 611 extend on the top surface of the graphite support rod 61, and each positioning pin 611 extends into a positioning hole 81. The positioning pin 611 is inserted into the positioning hole 81 on the bottom surface of the molding die 8 to realize the support and positioning of the molding die 8 , and the installation and disassembly are simpler.
为了使得封口机构7不会阻挡成型模具8被顶升至炉体5内的运动路径,所述封口机构7包括:封口盖71和滑轨72,框架1顶部对称设置有滑轨72以及封口盖71,滑轨72和封口盖71均位于炉体5底部开设的炉口51下方,封口盖71安装在位移水平方向上的滑轨72上,封口盖71能够在滑轨72内滑动,所述封口盖71用于打开或封闭炉口51,封口盖71靠近炉口51的侧壁上设置有支撑杆槽711,所述支撑杆槽711用于容纳石墨支撑杆61。成型模具8被石墨支撑杆61顶升至炉体5内后将封口盖71向炉口51处滑动,左右两边封口盖71闭合,使得炉体5形成封闭腔体,加工完成后,将封口盖71向滑轨72两边移动时炉口51被打开,此时即可降下石墨支撑杆61带出成型模具8。In order to make the sealing mechanism 7 not block the movement path of the forming mold 8 being lifted into the furnace body 5, the sealing mechanism 7 includes: a sealing cover 71 and a slide rail 72, and the top of the frame 1 is symmetrically provided with a slide rail 72 and a sealing cover 71, the slide rail 72 and the sealing cover 71 are all located below the furnace mouth 51 provided at the bottom of the body of furnace 5, the sealing cover 71 is installed on the slide rail 72 in the displacement horizontal direction, and the sealing cover 71 can slide in the slide rail 72, the described The sealing cover 71 is used to open or close the furnace mouth 51 , and the side wall of the sealing cover 71 close to the furnace mouth 51 is provided with a support rod groove 711 , and the support rod groove 711 is used to accommodate the graphite support rod 61 . After the molding die 8 is lifted into the furnace body 5 by the graphite support rod 61, the sealing cover 71 is slid toward the furnace mouth 51, and the sealing covers 71 on the left and right sides are closed, so that the furnace body 5 forms a closed cavity. After the processing is completed, the sealing cover Furnace mouth 51 was opened when 71 moved to slide rail 72 both sides, and now graphite support rod 61 can be lowered and taken out of molding die 8.
运输小车水平将原料和成型模具运送至提升机构处,将提升机构的石墨支撑杆与成型模具安装固定,启动提升机构将成型模具提升至炉口处,由安装在滑动台板上的预压机构对成型模具中的原料进行预压处理,之后启动液压缸将石墨支撑杆顶升成型模具至炉体内烧结加工,产品烧制完成后,液压缸控制石墨支撑杆下降,启动升降机构下降到设定高度后,运输小车进入,接出烧制好的产品。The transport trolley horizontally transports the raw material and the forming mold to the lifting mechanism, installs and fixes the graphite support rod of the lifting mechanism and the forming mold, starts the lifting mechanism to lift the forming mold to the furnace mouth, and the pre-pressing mechanism installed on the sliding platen Pre-press the raw materials in the forming mold, and then start the hydraulic cylinder to lift the graphite support rod to the furnace body for sintering processing. After the product is fired, the hydraulic cylinder controls the graphite support rod to drop, and starts the lifting mechanism to drop to the set value. After the height, the transport trolley enters and picks up the fired products.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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| CN113233113A (en) * | 2020-12-17 | 2021-08-10 | 中国汽车工业工程有限公司 | Furnace charge conveying system and method |
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Denomination of utility model: A safe and efficient quartz sintering furnace lifting feeding equipment Granted publication date: 20191001 Pledgee: Hubei Science and Technology Financing Guarantee Co.,Ltd. Pledgor: JINGZHOU ZHIXIANG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2024980033492 |
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Denomination of utility model: A safe and efficient lifting and feeding equipment for quartz sintering furnace Granted publication date: 20191001 Pledgee: Hubei Science and Technology Financing Guarantee Co.,Ltd. Pledgor: JINGZHOU ZHIXIANG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2025980035900 |