CN109397477A - Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process - Google Patents
Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process Download PDFInfo
- Publication number
- CN109397477A CN109397477A CN201811283119.9A CN201811283119A CN109397477A CN 109397477 A CN109397477 A CN 109397477A CN 201811283119 A CN201811283119 A CN 201811283119A CN 109397477 A CN109397477 A CN 109397477A
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- Prior art keywords
- slurry
- ceramic
- table top
- empty class
- work table
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/267—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor in moulds or on moulding surfaces supported by, or formed in or by, conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/021—Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Dispersion Chemistry (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The present invention provides a kind of turnover continuous type the tape casting ceramic grout molding equipment, it includes for slurry module and mold positioning and locking module；The mold positioning and locking module includes middle empty class ceramic grout shaping work table top and the internal mold for offering multiple shaping mold cavities, and the mold dense arrangement is in the type chamber of the middle empty class ceramic grout shaping work table top；The slurry output end of the slurry pipeline is erected on the side wall of the middle empty class ceramic grout shaping work table top and forms grouting port, offers overflow port on the other end side wall of the middle empty class ceramic grout shaping work table top；The bottom of the middle empty class ceramic grout shaping work table top is provided with torsion shaft and horizontal position card hole.The present invention also provides a kind of methods for carrying out injection forming using the equipment.The technique realizes slip-casting shaping process mud injection automatic job and integrated drain pulp operation, so that the molding of middle empty class ceramics is realized and worked continuously, has established the fertile basis of ceramic intelligence.
Description
Technical field
The present invention relates to ceramic product fields, and in particular to a kind of turnover continuous type the tape casting ceramic grout molding is set
Standby and slip-casting shaping process.
Background technique
Currently known shaping method of ceramics substantially has following a few classes: plastic molding, mainly include throwing, spinning, rolling,
Hand-pressing, carving edge etc..Specifically mud is made with blank in injection forming, injects in porous mould, is made by means of the water imbibition of model
Mud contacts particularly may be divided into drain casting and solid note in the method that the part water of mold inner surfaces is absorbed and forms green body
Slurry.It is dry-pressing formed, it is that aqueous seldom blank is put into the counterdie of press, is pressurizeed by the compression bar equipped with upper mold and form particle
The method of close green body.
When wherein forming hollow class ceramic using slip-casting shaping process, concrete operation step is first in ceramic mold
Ceramic mud is filled, extra mud in mold is bled off after standing 10-30 minutes, obtains initial ceramic body, arrives ceramic body
When with some strength, amendment drying is taken out, then glazing is burnt into.But Zhu Duogong in existing ceramic grout moulding process
Sequence needs manual operation, and labor intensity is larger, and labor efficiency is lower, and process continuity is poor.
In order to solve the above problems, people are seeking always a kind of ideal technical solution.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, to provide a kind of turnover continuous type the tape casting ceramics
Mortar injection forming equipment and slip-casting shaping process.
To achieve the goals above, the technical scheme adopted by the invention is that a kind of turnover continuous type the tape casting ceramics
Mortar injection forming equipment, it include for slurry module and mold positioning and locking module, it is described for slurry module by slurry pipeline with it is described
Mold positioning and locking module is connected；
The mold positioning and locking module includes that middle empty class ceramic grout shaping work table top and inside offer multiple shaping moulds
The mold of chamber, the mold dense arrangement is in the type chamber of the middle empty class ceramic grout shaping work table top；
The slurry output end of the slurry pipeline is erected on the side wall of the middle empty class ceramic grout shaping work table top and forms slip casting
Mouthful, overflow port is offered on the other end side wall of the middle empty class ceramic grout shaping work table top；
The bottom of the middle empty class ceramic grout shaping work table top is provided with torsion shaft and horizontal position card hole.
Based on above-mentioned, the axis of the torsion shaft is parallel with the axis of the mold.
Based on above-mentioned, the axis perpendicular of the axis of the torsion shaft and the mold.
Based on above-mentioned, the slush pump for including slurry tank for slurry module and being arranged on the slurry tank, the mud
Pump is connected with the slurry pipeline.
Based on above-mentioned, the overflow port also passes through overfall pipeline and is connected with the slurry tank.
Based on above-mentioned, the height of the overflow port to the die top is 4cm~18cm.
It further include detachably being located at institute based on above-mentioned, described turnover continuous type the tape casting ceramic grout molding equipment
State the load-bearing workbench of middle empty class ceramic grout shaping work table top bottom, the torsion shaft and horizontal position card hole difference
It is arranged on the load-bearing workbench, the load-bearing workbench is formed by buckle locking mechanism and the middle empty class ceramic grout
Work top is detachably connected.
Slip casting is carried out using above-mentioned turnover continuous type the tape casting ceramic grout molding equipment the present invention also provides a kind of
Molding technique, comprising the following steps:
Ingredient: ceramic slurry is provided；
Molding: use fixing piece by horizontal position card hole for fixed point, centered on torsion shaft by mold positioning and locking module into
Row is horizontal fixed；The ceramic slurry is cast in multiple shaping mold cavities through grouting port, and ceramic slurry plane is maintained at
Higher than the height of die top 4cm~18cm, then ceramic slurry is allowed to overflow through overflow port；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to respective thickness, is removed and is located at the horizontal position
The middle empty class ceramic grout shaping work table top is rotated around the torsion shaft, is discharged by gravity by the fixing piece in card hole
Ceramic slurry in the middle empty class ceramic grout shaping work table top, to form ceramic blank in the shaping mold cavity
Body crude product, the ceramic body crude product obtain ceramic body finished product through drying, finishing.
The present invention has substantive distinguishing features outstanding and significant progress compared with the prior art, and specifically the present invention provides
Turnover continuous type the tape casting ceramic grout molding equipment by means of the principle and wooden barrel short slab thinking of farmland flood irrigation, flowing
Prolong and enclose out specification consistent flood irrigation formula curtain coating space on method injection forming table top, then to being pumped into ceramic mud in enclosed space
Slurry, gives free rein to trickle, until the mud of curtain coating is flowed out from overflow port.Such operate has subtracted the trouble of artificial slip casting and pungent
Labor.More importantly the device can complete table top rotary movement by mechanical forces, so that needing the process letter of artificial blowing
Change, reduces labor intensity, improve work efficiency.The integral mold transhipment of group uses, post-processing is all very convenient, has
Conducive to building for assembly line.
Detailed description of the invention
Fig. 1 is the turnover continuous type the tape casting ceramic grout molding equipment overall structure that the embodiment of the present invention 1 provides
Schematic diagram.
Fig. 2 is that the turnover continuous type the tape casting ceramic grout molding equipment that the embodiment of the present invention 1 provides splits structure
Schematic diagram.
Fig. 3 is the turnover continuous type the tape casting ceramic grout molding equipment overall structure that the embodiment of the present invention 2 provides
Schematic diagram.
In figure: 1, slurry tank；2, slush pump；3, slurry pipeline；4, grouting port；5, shaping mold cavity；6, mold；7, overflow
Mouthful；8, overfall pipeline；9, torsion shaft；10, horizontal position card hole；11, middle empty class ceramic grout shaping work table top；12, it buckles
Retaining mechanism.
Specific embodiment
Below by specific embodiment, technical scheme of the present invention will be described in further detail.
Embodiment 1
The present embodiment provides a kind of turnover continuous type the tape casting ceramic grout molding equipments, and as depicted in figs. 1 and 2, it is wrapped
It includes for slurry module and mold positioning and locking module, it is described to pass through slurry pipeline 3 and the mold positioning and locking module for slurry module
It is connected.
The mold positioning and locking module includes middle empty class ceramic grout shaping work table top 11 and inside offer it is multiple
The mold 6 of shaping mold cavity 5,6 dense arrangement of mold is in the type chamber of the middle empty class ceramic grout shaping work table top 11.
The slurry output end of the slurry pipeline 3 is erected at shape on the side wall of the middle empty class ceramic grout shaping work table top 11
At grouting port 4, overflow port 7 is offered on the other end side wall of the middle empty class ceramic grout shaping work table top 11, it is described to overflow
The height of head piece 7 to the die top is 8cm.
Wherein, it is described for slurry module include slurry tank 1 and the slush pump 2 that the slurry tank 1 is set, the slush pump 2
It is connected with the slurry pipeline 3.The overflow port 7 is also connected by overfall pipeline 8 with the slurry tank 1.
The bottom of the middle empty class ceramic grout shaping work table top 11 is provided with torsion shaft 9 and horizontal position card hole 10.
The axis of the torsion shaft 9 is parallel with the axis of the mold 6.Wherein, which further includes detachably being located in described
The load-bearing workbench of empty class ceramic grout shaping work table top bottom, the torsion shaft and the horizontal position card hole are respectively set
On the load-bearing workbench, the load-bearing workbench forms work by buckle locking mechanism 12 and the middle empty class ceramic grout
It is detachably connected as table top.The buckle locking mechanism includes the buckle column being arranged on the load-bearing workbench and is provided with
The card slot of the middle empty class ceramic grout shaping work table top bottom, the buckle column top are provided with inverted V type elastic card.
The present embodiment, which also provides, a kind of utilizes the turnover continuous type the tape casting ceramic grout molding equipment to carry out slip casting
Molding technique, comprising the following steps:
Ingredient: ceramic slurry is provided；
Molding: use fixing piece by horizontal position card hole for fixed point, centered on torsion shaft by mold positioning and locking module into
Row is horizontal fixed；The ceramic slurry is cast in multiple shaping mold cavities through grouting port and is overflowed through the overflow port；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to middle empty class ceramic product thickness, is removed and is located at institute
The fixing piece in the card hole of horizontal position is stated, the middle empty class ceramic grout shaping work table top is rotated around the torsion shaft, with
Discharge is located at not solidified ceramic slurry in the middle empty class ceramic grout shaping work table top, thus in the shaping mold cavity
Empty class ceramics crude product in formation, the ceramic body crude product obtain middle empty class ceramic product through drying, finishing.
Embodiment 2
The present embodiment provides a kind of turnover continuous type the tape casting ceramic grout molding equipment, as shown in figure 3, specific structure with
Roughly the same in embodiment 1, difference is: the axis of torsion shaft 9 described in the present embodiment and the axis of the mold 6 mutually hang down
Directly.
The present embodiment, which also provides, a kind of utilizes the turnover continuous type the tape casting ceramic grout molding equipment to carry out slip casting
Molding technique, specific steps are identical as the step in embodiment 1.
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, it should be understood by those ordinary skilled in the art that: still
It can modify to a specific embodiment of the invention or some technical features can be equivalently replaced；Without departing from this hair
The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.
Claims (8)
1. a kind of turnover continuous type the tape casting ceramic grout molding equipment, which is characterized in that it includes for slurry module and mould
Have positioning and locking module, it is described to be connected by slurry pipeline with the mold positioning and locking module for slurry module；
The mold positioning and locking module includes that middle empty class ceramic grout shaping work table top and inside offer multiple shaping moulds
The mold of chamber, the mold dense arrangement is in the type chamber of the middle empty class ceramic grout shaping work table top；
The slurry output end of the slurry pipeline is erected on the side wall of the middle empty class ceramic grout shaping work table top and forms slip casting
Mouthful, overflow port is offered on the other end side wall of the middle empty class ceramic grout shaping work table top；
The bottom of the middle empty class ceramic grout shaping work table top is provided with torsion shaft and horizontal position card hole.
2. turnover continuous type the tape casting ceramic grout molding equipment according to claim 1, which is characterized in that described
The axis of torsion shaft is parallel with the axis of the mold.
3. turnover continuous type the tape casting ceramic grout molding equipment according to claim 1, which is characterized in that described
The axis perpendicular of the axis of torsion shaft and the mold.
4. turnover continuous type the tape casting ceramic grout molding equipment according to claim 2 or 3, which is characterized in that
The slush pump for including slurry tank for slurry module and being arranged on the slurry tank, the slush pump and the slurry pipeline phase
Connection.
5. turnover continuous type the tape casting ceramic grout molding equipment according to claim 4, which is characterized in that described
Overflow port also passes through overfall pipeline and is connected with the slurry tank.
6. turnover continuous type the tape casting ceramic grout molding equipment according to claim 5, which is characterized in that described
The height of overflow port to the die top is 4cm~18cm.
7. turnover continuous type the tape casting ceramic grout molding equipment according to claim 6, which is characterized in that it is also
Load-bearing workbench including being detachably located at the middle empty class ceramic grout shaping work table top bottom, the torsion shaft and described
Horizontal position card hole is separately positioned on the load-bearing workbench, the load-bearing workbench by buckle locking mechanism and it is described in
Empty class ceramic grout shaping work table top is detachably connected.
8. it is a kind of using the described in any item turnover continuous type the tape casting ceramic grout molding equipments of claim 1~7 into
The technique of row injection forming, comprising the following steps:
Ingredient: ceramic slurry is provided；
Molding: use fixing piece by horizontal position card hole for fixed point, centered on torsion shaft by mold positioning and locking module into
Row is horizontal fixed；The ceramic slurry is cast in multiple shaping mold cavities through grouting port, and ceramic slurry plane is maintained at
Higher than the height of die top 4cm~18cm, then ceramic slurry is allowed to overflow through overflow port；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to middle empty class ceramic product thickness, is removed and is located at institute
The fixing piece in the card hole of horizontal position is stated, the middle empty class ceramic grout shaping work table top is rotated around the torsion shaft, according to
It is located at the ceramic slurry in the middle empty class ceramic grout shaping work table top by gravity discharge, thus in the shaping mold cavity
Empty class ceramics crude product in formation, the ceramic body crude product obtain middle empty class ceramic product through drying, finishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811283119.9A CN109397477A (en) | 2018-10-31 | 2018-10-31 | Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811283119.9A CN109397477A (en) | 2018-10-31 | 2018-10-31 | Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109397477A true CN109397477A (en) | 2019-03-01 |
Family
ID=65470596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811283119.9A Pending CN109397477A (en) | 2018-10-31 | 2018-10-31 | Turnover continuous type the tape casting ceramic grout molding equipment and slip-casting shaping process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109397477A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870502A (en) * | 2022-12-23 | 2023-03-31 | 江苏方达正塬电子材料科技有限公司 | Molding method, intelligent equipment and use method of molded self-leveling substrate |
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|---|---|---|---|---|
| FR2221251A1 (en) * | 1973-03-15 | 1974-10-11 | Netzsch Maschinenfabrik | Tip-up slip casting machine for ceramics - with frame resting on bolts with rounded heads |
| US4954062A (en) * | 1989-08-18 | 1990-09-04 | Nu-Jer Electronics & Mfg. Inc. | Apparatus for casting |
| JP2010083082A (en) * | 2008-10-01 | 2010-04-15 | Ngk Insulators Ltd | Method for manufacturing ceramic molded product, and method for manufacturing ceramic member |
| CN104162925A (en) * | 2013-05-17 | 2014-11-26 | 山东省安华瓷业股份有限公司 | Ceramic grouting system with pressure stabilizing circulation |
| CN104626335A (en) * | 2015-02-14 | 2015-05-20 | 福建省领科机械有限责任公司 | Intelligent-grouting frost boiling machine for ceramic shaping |
| CN204658658U (en) * | 2015-06-08 | 2015-09-23 | 唐山瑞祈陶瓷科技开发有限公司 | A kind of domestic ceramics slip casting production equipment |
| CN210082017U (en) * | 2018-10-31 | 2020-02-18 | 晋晓瞳 | Turnover continuous casting method ceramic slip casting forming equipment |
-
2018
- 2018-10-31 CN CN201811283119.9A patent/CN109397477A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2221251A1 (en) * | 1973-03-15 | 1974-10-11 | Netzsch Maschinenfabrik | Tip-up slip casting machine for ceramics - with frame resting on bolts with rounded heads |
| US4954062A (en) * | 1989-08-18 | 1990-09-04 | Nu-Jer Electronics & Mfg. Inc. | Apparatus for casting |
| JP2010083082A (en) * | 2008-10-01 | 2010-04-15 | Ngk Insulators Ltd | Method for manufacturing ceramic molded product, and method for manufacturing ceramic member |
| CN104162925A (en) * | 2013-05-17 | 2014-11-26 | 山东省安华瓷业股份有限公司 | Ceramic grouting system with pressure stabilizing circulation |
| CN104626335A (en) * | 2015-02-14 | 2015-05-20 | 福建省领科机械有限责任公司 | Intelligent-grouting frost boiling machine for ceramic shaping |
| CN204658658U (en) * | 2015-06-08 | 2015-09-23 | 唐山瑞祈陶瓷科技开发有限公司 | A kind of domestic ceramics slip casting production equipment |
| CN210082017U (en) * | 2018-10-31 | 2020-02-18 | 晋晓瞳 | Turnover continuous casting method ceramic slip casting forming equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870502A (en) * | 2022-12-23 | 2023-03-31 | 江苏方达正塬电子材料科技有限公司 | Molding method, intelligent equipment and use method of molded self-leveling substrate |
| CN115870502B (en) * | 2022-12-23 | 2023-09-22 | 江苏方达正塬电子材料科技有限公司 | Forming method of molded self-leveling substrate, intelligent equipment and use method |
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