CN110722675A - Automatic slip casting assembly line - Google Patents
Automatic slip casting assembly line Download PDFInfo
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- CN110722675A CN110722675A CN201911006834.2A CN201911006834A CN110722675A CN 110722675 A CN110722675 A CN 110722675A CN 201911006834 A CN201911006834 A CN 201911006834A CN 110722675 A CN110722675 A CN 110722675A
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- 238000007569 slipcasting Methods 0.000 title claims description 9
- 239000002002 slurry Substances 0.000 claims abstract description 217
- 230000007246 mechanism Effects 0.000 claims abstract description 153
- 238000001035 drying Methods 0.000 claims abstract description 38
- 238000011084 recovery Methods 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000005485 electric heating Methods 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 239000011440 grout Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000000919 ceramic Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000007723 die pressing method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000009955 starching Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007582 slurry-cast process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic grouting assembly line which comprises an equipment power unit, a die opening, blank taking and closing unit, a die drying unit, a grouting and slurry shaking unit, a slurry turning and recovering unit, a die centralizing unit and a blank baking and shaping unit, wherein the equipment power unit is connected with the mould opening, blank taking and closing unit; the equipment power unit comprises an equipment power mechanism; in the process of using the device, the slurry turning recovery unit and the mould straightening unit are used for automatically turning over by using a mechanical principle, and a drying mechanism is used for drying the mould.
Description
Technical Field
The invention relates to the field of ceramic blank grouting manufacturing and forming production lines, in particular to an automatic grouting production line.
Background
The traditional ceramic blank slip casting manufacturing process comprises the following steps: the slip casting is to inject the fluid slurry into the plaster mold by utilizing the water absorption of the plaster mold, to make the slurry dispersedly adhere to the mold to form a blank slurry layer with the same shape as the mold, and the blank slurry layer gradually thickens along with the time, when reaching a certain thickness, the blank slurry layer is separated from the mold wall by drying and shrinking, and then the mold is demolded and taken out, and the blank is made into the plaster mold.
The slip casting is a molding method with large adaptability and high production efficiency. The products such as large, complex and irregular products or thin blanks and the like can be produced by adopting a slip casting method, so that the slip casting method is widely applied to the fields of daily ceramics, industrial art, sanitary ware ceramics, modern ceramics and the like. The traditional process is characterized in that the time period of the grouting process is very long, manual grouting, manual slurry turning, manual righting, manual mold removal and blank taking and manual mold closing are carried out, a large amount of labor is input in the process, the weight of each set of mold is about more than 30 jin after the slurry is fully injected, high-intensity physical labor is caused, in the special-shaped ceramic artware, the special-shaped ceramic artware can be formed only in a grouting mode, firstly, slurry with uniform proportion and humidity is manually injected into the mold through a slurry pump, the slurry can be formed only after being naturally aired for about 30-40 minutes, the mold is manually turned over for 180 degrees, a slurry inlet is enabled to be injected into the slurry, the formed and solidified model blank is formed around the inner part of the mold, the redundant slurry flows into a recovery tank from a pouring inlet, the redundant slurry flows out about 10 minutes, the redundant slurry in the inner part flows out, the blank is solidified and formed, and is manually turned over for 180 degrees upwards, the mould can be disassembled in about 10 minutes, the ceramic blank in the mould can be taken out, the mould is closed for about 10 minutes, and the grouting can be carried out again after natural moisture in the forming position in the mould is dried.
Traditional slip casting technology drops into artifical many, and physical strength is big, and the defective products increase and cause the serious waste of time, and can damage when leading to tearing open the mould because the effect of solidification design is not good, and the yield is low.
Disclosure of Invention
The invention aims to provide an automatic grouting assembly line, which saves the labor of ultra-strong manpower and physical strength and the like.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an automatic grouting assembly line comprises an equipment power unit, a die opening, blank taking and closing unit, a die drying unit, a grouting and slurry shaking unit, a slurry turning and recovering unit, a die centering unit and a blank baking and shaping unit;
the equipment power unit comprises an equipment power mechanism; the mould drying unit and the baked blank shaping unit both comprise mould drying mechanisms, the mould drying unit is positioned above the equipment power unit, and the baked blank shaping unit is positioned below the equipment power unit; the equipment power mechanism is positioned on the inner side of the assembly line; the grouting and slurry shaking unit comprises a slurry pouring mechanism and an automatic slurry shaking power mechanism, the slurry turning and recovering unit comprises a mold fixing and slurry turning mechanism and a slurry recovering mechanism, and the mold righting unit comprises a slurry turning and righting power mechanism;
the mould is connected to the power unit of the equipment, the mould drying unit is used for drying the mould after the mould opening, blank taking and mould closing unit takes the mould, then the grouting and slurry shaking unit is used for grouting in the mould and shaking the slurry, the slurry turning and recovering unit and the mould straightening unit are used for turning and righting and recovering redundant slurry, and finally the mould is heated and shaped by the blank baking and shaping unit.
Furthermore, the equipment power mechanism comprises two power link middle shafts, four power wheel discs, two transmission chains, an equipment motor, a belt pulley and four speed reducer bearing seats; the power wheel disc is connected to two ends of the power link middle shaft through the bearing seat, the power wheel disc on one side is fixedly connected with an equipment motor and a speed reducer, the speed reducer is fixedly connected to the power link middle shaft on one side, belt pulleys are arranged at the output ends of the speed reducer and the equipment motor, and the belt pulleys are connected through a transmission belt.
Furthermore, an equipment frame is arranged on the outer side of the equipment power mechanism, the mold drying mechanism is arranged on the equipment frame, the slurry pouring mechanism is arranged at the top of the equipment frame, an automatic slurry shaking mechanism power mechanism is arranged on the lower portion of the slurry pouring mechanism, two ends of the automatic slurry shaking mechanism are fixedly connected to the equipment frame, the mold fixing slurry turning mechanism is arranged on the transmission link, and the power mechanism is righted at the lower end of the equipment power mechanism after slurry turning.
Further, mould stoving mechanism is including constructing skeleton, control cabinet, a plurality of electric heating tube, temperature sensing stick, a plurality of fan, electric heating tube evenly distributed is at steel structure skeleton's upper and lower both ends, control cabinet fixed connection is at dry structure skeleton top, the temperature sensing stick is established in electric heating tube one side, and fixed connection is on steel structure skeleton, fan fixed connection is at steel structure skeleton top.
Further, the slurry pouring mechanism comprises a pouring structure framework, a slurry supply device, a pouring station and a pouring mechanism lifting cylinder; the pouring mechanism lifting cylinders are arranged on two sides of the pouring structure framework, and the slurry supply device is fixedly connected to the pouring structure framework.
Furthermore, a pouring station lifting cylinder, a connecting hose, a cylinder connecting seat, an inner hexagonal component, a pouring station mounting plate, a liquid level sensor, a flow regulating valve, a water outlet nozzle and a connecting hose are arranged on the pouring station, and the pouring station is respectively communicated with the slurry supply device through the connecting hose; pouring station mounting panel fixed connection is on the pouring structure skeleton, the cylinder connecting seat passes through hexagon socket head subassembly fixed connection on the pouring station mounting panel, pouring station lift cylinder fixed connection is in the middle of the cylinder connecting seat, the liquid level inductor sets up respectively in pouring station mounting panel both sides, flow control valve fixed connection is on the station mounting panel, and is located in the middle of the liquid level inductor, flow control valve lower extreme in-connection has the faucet, the flow control valve upper end has manual switch valve through water piping connection, manual switch valve upper end is connected with coupling hose.
Furthermore, the automatic slurry shaking power structure comprises a slurry shaking support frame, a slurry shaking drive assembly component, a transverse longitudinal sliding component and a transverse pneumatic component, wherein the slurry shaking drive assembly component is arranged on the slurry shaking support frame, two ends of the slurry shaking support frame are respectively connected with the transverse longitudinal sliding component, the transverse pneumatic component is respectively fixed at two ends of the slurry shaking support frame, the slurry shaking drive assembly component comprises a slurry shaking servo motor, a belt pulley, a belt and a belt fixing shaft, the slurry shaking servo motor is fixed below the slurry shaking support frame, the belt pulley is connected onto the slurry shaking support frame through the belt fixing shaft, an output shaft of the servo motor penetrates through the slurry shaking support frame to be connected onto the belt pulley, the transverse longitudinal sliding component comprises a transverse sliding rail groove, a pull rod, a longitudinal sliding rail groove and a limiting pin, the pull rod is in a cross shape, one end of the pull rod is connected onto the slurry shaking support frame, the other end is connected in the transverse slide rail groove in a sliding manner, and the limiting pin is connected in the longitudinal slide rail groove in a sliding manner and sequentially penetrates through the pull rod.
Further, the mold fixing and slurry turning mechanism comprises a bracket main body, a plurality of positioning pull rod assemblies, a plurality of turning gears, a plurality of slurry throwing station assemblies and a pressing mold assembly; the grouting mold is connected in the slurry throwing station assembly, the slurry throwing station assembly is connected to the bottom of the bracket main body, the overturning gears are arranged on two sides of the bracket main body, and the positioning pull rod assembly is arranged on one side of the overturning gear.
Further, the power unit of rightting after starching includes mounting plate, pivot angle coupling assembling, spring unit, mechanism supporting seat, starching power assembly subassembly, mechanism supporting seat one end is passed through pivot angle coupling assembling and is connected on mounting plate, and the other end passes through spring unit elastic connection on mounting plate, starching power assembly subassembly fixed connection is on mechanism supporting seat.
Furthermore, the mud recovery mechanism comprises a recovery water tank, a manual switch valve and a mud outlet pipe, the mud recovery mechanism is located between the mud turning recovery unit and the mould righting unit, one end of the mud outlet pipe extends into the recovery water tank, the other end of the mud outlet pipe is connected to the inlet of the connecting hose, and the manual switch valve is arranged on the pipe body of the mud outlet pipe.
Compared with the prior art, the invention has the advantages and positive effects that:
the invention adopts an equipment power unit, a die opening, blank taking and closing unit, a die drying unit, a grouting and slurry shaking unit, a slurry turning and recovering unit, a die righting unit and a blank baking and shaping unit; the equipment power unit comprises an equipment power mechanism; the mould drying unit and the baked blank shaping unit both comprise mould drying mechanisms, the mould drying mechanisms are positioned above the equipment power unit, and the baked blank shaping unit is positioned below the equipment power unit; the equipment power mechanism is positioned on the inner side of the assembly line; the grouting and slurry shaking unit comprises a slurry pouring mechanism and an automatic slurry shaking power mechanism, the slurry turning and recovering unit comprises a mold fixing and slurry turning mechanism and a slurry recovering mechanism, and the mold righting unit comprises a slurry turning and righting power mechanism; the grouting and slurry shaking unit comprises a slurry pouring mechanism and an automatic slurry shaking power mechanism, the slurry turning and recovering unit comprises a mold fixing and slurry turning mechanism and a slurry recovering mechanism, and the mold righting unit comprises a slurry turning and righting power mechanism; the mould is connected to a power unit of the equipment, the mould drying unit is used for drying the mould after the mould opening, blank taking and mould closing unit takes the mould, then the grouting and slurry shaking unit is used for grouting in the mould and shaking the slurry, and the slurry turning and recovering unit is used for recovering the slurry; mould is right the unit and is overturn rightly and retrieve unnecessary thick liquid, at last through roast base design unit heating design, use machinery to turn over the thick liquid at the in-process that uses this device, it is dried, a large amount of manpowers have been saved, workman's intensity of labour has been alleviateed, the cost of labor of mill has been practiced thrift, and use machinery to turn over the thick liquid and can effectually prevent because of physical strength is big, the defective products increase the serious waste that causes the time, and can be damaged when leading to tearing open the mould well because of the effect of solidification design, the problem that the yield is low.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a front view of the present invention;
FIG. 2 is a perspective view of the recycling apparatus of the present invention;
FIG. 3 is a perspective view of a power mechanism of the apparatus of the present invention;
FIG. 4 is a front view of the mold drying mechanism of the present invention;
FIG. 5 is a rear view of the mold drying mechanism of the present invention;
FIG. 6 is a perspective view of the slurry casting mechanism of the present invention;
FIG. 7 is a partial view of the slurry placement mechanism of the present invention;
FIG. 8 is a perspective view of the power structure of the present invention for automatically shaking the pulp;
FIG. 9 is a structural view of a mold fixing and slurry turning mechanism of the present invention;
FIG. 10 is a perspective view of the power mechanism for straightening after slurry turning of the present invention;
in the figure: i, opening a die, taking a blank and closing a die unit; II, a mould drying unit; III, grouting and shaking units; IV, a slurry turning and recovering unit; v, a mould righting unit; VI, a blank baking and shaping unit; VII, a device power unit; 1. An equipment rack; 2. a slurry recovery mechanism; 3. a device power mechanism; 4. a mold drying mechanism; 5. a slurry pouring mechanism; 6. an automatic slurry shaking power mechanism; 7. a mould fixing and slurry turning mechanism; 8. after the slurry is turned, the power mechanism is righted; 9. a mold; 21. a recovery water tank; 22. a manual on-off valve; 23. a slurry outlet pipe; 31. a drive chain; 32. a power wheel disc; 33. a power link middle shaft; 34. an equipment motor; 35. a drive belt; 36. a first pulley; 37. a speed reducer; 38. a bearing seat; 41. a steel structure framework; 42. a console; 43. an electric heating tube; 44. a temperature sensing bar; 45. a fan; 51. pouring a structural framework; 52. a slurry supply device; 53. a casting station; 54. a pouring mechanism lifting cylinder; 530. a casting station lifting cylinder; 531. a cylinder connecting seat; 532. a socket head assembly; 533. a pouring station mounting plate; 534. a liquid level sensor; 535. a flow regulating valve; 536. a water outlet nozzle; 537. a connecting hose; 61. a pulp shaking support frame; 62. a paddle drive assembly component; 621. a servo motor; 622. a second pulley; 623. a belt; 624. a belt fixing shaft; 63. a transverse longitudinal sliding assembly; 631. a transverse slide rail groove; 632. a pull rod; 633. a longitudinal slide rail groove; 634. a spacing pin; 64. a transverse pneumatic assembly; 71. a bracket main body; 72. a tie rod assembly; 73. turning over the gear; 74. a slurry throwing station component; 75. a die assembly; 81. mounting a bottom plate; 82. a swing angle connecting assembly; 83. a spring assembly; 84. a mechanism support seat; 85. and (4) a slurry turning power assembly component.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
As shown in fig. 1-10, an automatic grouting assembly line comprises an equipment power unit vii, a mold opening, blank taking and closing unit i, a mold drying unit ii, a grouting and slurry shaking unit iii, a slurry turning and recycling unit iv, a mold centralizing unit v and a blank baking and shaping unit vi;
the equipment power unit VII comprises an equipment power mechanism 3; the mould drying unit II and the baked blank shaping unit VI both comprise a mould drying mechanism 4, the mould drying unit II is positioned above the equipment power unit VII, and the baked blank shaping unit VI is positioned below the equipment power unit VII; the equipment power mechanism 3 is positioned on the inner side of the assembly line; the grouting and slurry shaking unit III comprises a slurry pouring mechanism 5 and an automatic slurry shaking power mechanism 6, the slurry turning and recovering unit IV comprises a mold fixing and slurry turning mechanism 7 and a slurry recovering mechanism 2, and the mold righting unit V comprises a slurry turning and rear righting power mechanism 8;
the mould fixing and slurry turning mechanism 4 is provided with a plurality of moulds, two ends of the mould fixing and slurry turning mechanism 4 are respectively connected to the power unit VII of the equipment, the mould opening and blank taking and mould closing unit I is used for drying the moulds after taking the moulds, the grouting and slurry shaking unit III is used for grouting in the moulds and simultaneously shaking the slurry, the slurry turning and recovering unit IV and the mould straightening unit V are used for turning and righting and recovering the redundant slurry, and finally the mould fixing and recovering unit VI is used for heating and shaping.
In this embodiment, the device power mechanism 3 includes two power link middle shafts 33, four power discs 32, two transmission chains 31, a device motor 34, a first belt pulley 36, and four speed reducer 37 bearing seats 38; the power wheel disc 32 is connected to two ends of the power link middle shaft 33 through the bearing seat 38, the power wheel disc 32 on one side is fixedly connected with an equipment motor 34 and a speed reducer 37, the speed reducer 37 is fixedly connected to the power link middle shaft 33 on one side, the output ends of the speed reducer 37 and the equipment motor 34 are provided with a first belt pulley 36, and the first belt pulley 36 is connected through a transmission belt 35.
In this embodiment, an equipment frame 1 is arranged outside the equipment power mechanism 3, the mold drying mechanism 4 is arranged on the equipment frame 1, the slurry pouring mechanism 5 is arranged at the top of the equipment frame 1, an automatic slurry shaking mechanism power mechanism 6 is arranged at the lower part of the slurry pouring mechanism 5, two ends of the automatic slurry shaking mechanism 6 are fixedly connected to the equipment frame 1, the mold fixing and slurry turning mechanism 7 is arranged on the transmission chain 31, and the power mechanism 8 for righting after slurry turning is arranged at the lower end of the equipment power mechanism 3.
In this embodiment, 4 package steel structure skeletons 41, control cabinet 42, a plurality of electric heating tube 43, temperature sensing stick 44, a plurality of fan 45 of mould stoving mechanism, electric heating tube 43 evenly distributed is at the upper and lower both ends of steel structure skeleton 41, control cabinet 42 fixed connection is at steel structure skeleton 41 top, temperature sensing stick 44 is established in electric heating tube 43 one side, and fixed connection is on steel structure skeleton 41, fan 45 fixed connection is at steel structure skeleton 41 top.
In this embodiment, the slurry pouring mechanism 5 includes a pouring structure framework 51, a slurry supply device 52, a pouring station 53, and a pouring mechanism lifting cylinder 54; the casting mechanism lifting cylinders 54 are arranged on two sides of the casting structure framework 51, and the slurry supply device 52 is fixedly connected to the casting structure framework 51.
In this embodiment, a pouring station lifting cylinder 530, a connection hose 537, a cylinder connection seat 531, an inner hexagonal assembly 532, a pouring station mounting plate 533, a liquid level sensor 534, a flow regulating valve 535, a water outlet nozzle 536, and a connection hose 537 are disposed on the pouring station 53, and the pouring station 53 is respectively communicated with the slurry supply device 52 through the connection hose 537; pouring station mounting panel 533 fixed connection is on pouring structure skeleton 51, cylinder connecting seat 531 is through hexagon socket head subassembly 532 fixed connection on pouring station mounting panel 533, pouring station lift cylinder 530 fixed connection is in the middle of cylinder connecting seat 531, liquid level inductor 534 sets up respectively in pouring station mounting panel 533 both sides, flow control valve 535 fixed connection is on the station mounting panel, and is located in the middle of the liquid level inductor 534, flow control valve 535 lower extreme in-connection has faucet 536, flow control valve 535 upper end has manual switch valve 22 through water piping connection, manual switch valve 22 upper end is connected with connecting hose 537.
In this embodiment, the automatic slurry shaking power structure includes a slurry shaking support frame 61, a slurry shaking drive assembly component 62, a transverse longitudinal sliding component 63 and a transverse pneumatic component 64, the slurry shaking drive assembly component 62 is arranged on the slurry shaking support frame 61, two ends of the slurry shaking support frame 61 are respectively connected with the transverse longitudinal sliding component 63, the transverse pneumatic component 64 is respectively fixed at two ends of the slurry shaking support frame 61, the slurry shaking drive assembly component 62 includes a servo motor 621, a second belt pulley 622, a belt 623 and a belt fixing shaft 624, the servo motor 621 is fixed below the slurry shaking support frame 61, the second belt pulley 622 is connected on the slurry shaking support frame 61 through the belt fixing shaft 624, an output shaft of the servo motor 621 penetrates through the slurry shaking support frame 61 to be connected on the second belt pulley 622, the transverse longitudinal sliding component 63 includes a transverse sliding rail groove 631, a pull rod 632, The paddle swing support comprises longitudinal slide rail grooves 633 and a limiting pin 634, the pull rod 632 is in a cross shape, one end of the pull rod is connected to the paddle swing support frame 61, the other end of the pull rod is connected to the transverse slide rail groove 631 in a sliding mode, and the limiting pin 634 is connected to the longitudinal slide rail grooves 633 in a sliding mode and penetrates through the pull rod 632 in sequence.
In this embodiment, the mold fixing and grout overturning mechanism 7 includes a bracket main body 71, a plurality of positioning pull rod assemblies 72, a plurality of overturning gears 73, a plurality of grout throwing station assemblies 74 and a press mold assembly 75; the grouting mold is connected in a slurry throwing station assembly 74, the slurry throwing station assembly 74 is connected to the bottom of the bracket main body 71, the overturning gears 73 are arranged on two sides of the bracket main body 71, and the positioning pull rod assemblies 72 are arranged on one sides of the overturning gears 73.
In this embodiment, the power mechanism that rights behind the thick liquid turns over includes mounting plate 81, pivot angle coupling assembling 82, spring unit 83, mechanism supporting seat 84, power assembly 85 turns over thick liquid, mechanism supporting seat 84 one end is connected on mounting plate 81 through pivot angle coupling assembling 82, and the other end passes through spring unit 83 elastic connection on mounting plate 81, power assembly 85 fixed connection turns over thick liquid on mechanism supporting seat 84.
In this embodiment, the slurry recovery mechanism 2 includes a recovery water tank 21, a manual switch valve 22, and a slurry outlet pipe 23, the slurry recovery mechanism 2 is located between the slurry turning recovery unit and the mold righting unit, one end of the slurry outlet pipe 23 extends into the recovery water tank 21, the other end of the slurry outlet pipe 23 is connected to an inlet of the connection hose 537, and the manual switch valve 22 is disposed on a pipe body of the slurry outlet pipe 23.
The working process of the invention is that a plurality of moulds 9 are manually placed in a mould opening, blank taking and mould closing unit, a production line is started, the mould passes through the mould drying unit, a mould drying mechanism 4 is started to bake the moulds 9, the temperature of the heated moulds 9 is raised, water vapor in mould cavities of the moulds 9 is removed, the moulds 9 flow to a grouting and slurry shaking unit along with the running of the production line, a slurry pouring mechanism 5 starts a power mechanism 6 which automatically shakes slurry while pouring slurry into the moulds 9, a plurality of 74 slurry throwing station components are driven to automatically shake slurry while pouring slurry, so that the slurry is fully injected into each position in the mould cavities of the moulds 9, gas in the moulds 9 is discharged in the slurry shaking process to enable products to be full, the plurality of moulds 9 are conveyed to a slurry turning unit through an equipment power mechanism 3 after the slurry pouring and shaking process of the slurry shaking unit is finished, the slurry starts to turn, the power mechanism 8 which is righted after the slurry, the gear of the power mechanism 8 for righting after slurry turning and the engagement transmission of the solid mold slurry turning mechanism 7 drive the solid mold slurry turning mechanism 7 and the inner mold 9 to turn 180 degrees, so that redundant slurry in the mold 9 flows out and flows into the slurry recovery mechanism 2, and flows to the mold righting unit along with the operation of the grouting production line, the power mechanism of the mold righting unit is the power mechanism 8 for righting after slurry turning, the gear of the power mechanism 8 for righting after slurry turning and the engagement transmission of the solid mold slurry turning mechanism 7 drive the solid mold slurry turning mechanism 7 and the inner mold 9 to turn 180 degrees, so that the solid mold slurry turning mechanism 7 and the plurality of molds 9 are righted to restore the vertical upward position, at the moment, the blank body in the mold 9 is formed, the solid mold slurry turning mechanism 7 and the plurality of molds 9 reach the blank baking shaping unit along with the operation of the production line, the blank baking shaping unit is also a mold drying mechanism 4 which starts to generate hot air, heating a mould 9 and a blank body inside, rapidly solidifying and shaping the blank body inside the mould 9 through the flow of hot air, opening a die pressing assembly 76 in a mould fixing and slurry turning mechanism 7 of the mould 9 by manpower along with the operation of a production line, taking out the blank body along with the operation of the mould fixing and slurry turning mechanism 7 and a plurality of moulds 9, opening the die pressing assembly 76 in the mould fixing and slurry turning mechanism 7, taking out the blank body by disassembling the mould 9, closing the mould, placing a positive mould 9, screwing the die pressing assembly 76, fixing the mould 9 on the mould fixing and slurry turning mechanism 7, completing the cycle description of the mould 9 on a set of mould fixing and slurry turning mechanism 7 at the moment, uniformly arranging a plurality of sets of mould fixing and slurry turning mechanisms 7 and moulds 9 on the automatic grouting production line actually, realizing continuous and repeated cycle of mould closing, manually disassembling a set of the mould fixing and slurry turning mechanism 7 and the mould 9 at a station I, then continuously and manually disassembling the mould, assembling and closing a set of the mould fixing and slurry turning mechanism 7 and the mould 9, and (4) continuously performing reciprocating circulation.
The in-process that uses this device uses machinery to turn over thick liquid, and the stoving has saved a large amount of manpowers, has alleviateed workman's intensity of labour, has practiced thrift the cost of labor of mill to use machinery to turn over thick liquid can effectually prevent because of physical strength is big, and the defective products increase the serious waste that causes the time, and can damage because of the effect of solidification design is not good when leading to tearing open the mould, problem that the yield is low.
All other embodiments, which can be derived from the embodiments of the present invention by a person skilled in the art without any creative effort, should be included in the protection scope of the present invention.
Claims (10)
1. An automatic slip casting assembly line which characterized in that: the device comprises an equipment power unit, a die opening, blank taking and closing unit, a die drying unit, a grouting and slurry shaking unit, a slurry turning and recovering unit, a die righting unit and a blank baking and shaping unit;
the equipment power unit comprises an equipment power mechanism; the mould drying unit and the baked blank shaping unit both comprise mould drying mechanisms, the mould drying mechanisms are positioned above the equipment power unit, and the baked blank shaping unit is positioned below the equipment power unit; the equipment power mechanism is positioned on the inner side of the assembly line; the grouting and slurry shaking unit comprises a slurry pouring mechanism and an automatic slurry shaking power mechanism, the slurry turning and recovering unit comprises a mold fixing and slurry turning mechanism and a slurry recovering mechanism, and the mold righting unit comprises a slurry turning and righting power mechanism;
the mould-fixing and mould-turning mechanism is provided with a plurality of moulds, two ends of the mould-fixing and mould-turning mechanism are respectively connected to a power unit of the equipment, the mould drying unit is used for drying the moulds after the mould opening, blank taking and mould closing unit takes the moulds, then the mould is grouted and simultaneously shaken by the grouting and shaking unit, the turning and pulp recovery unit and the mould righting unit are used for turning and righting and recovering redundant pulp, and finally the mould is heated and shaped by the blank-baking and shaping unit.
2. The automated grouting line of claim 1, wherein: the equipment power mechanism comprises two power link middle shafts, four power wheel discs, two transmission chains, an equipment motor, a belt pulley and four speed reducer bearing seats; the power wheel disc is connected to two ends of the power link middle shaft through the bearing seat, the power wheel disc on one side is fixedly connected with an equipment motor and a speed reducer, the speed reducer is fixedly connected to the power link middle shaft on one side, belt pulleys are arranged at the output ends of the speed reducer and the equipment motor, and the belt pulleys are connected through a transmission belt.
3. The automated grouting line of claim 1 or 2, characterized in that: the device comprises a device frame, a mould drying mechanism, a slurry pouring mechanism, an automatic slurry shaking mechanism and a slurry fixing and turning mechanism, wherein the device frame is arranged on the outer side of the device power mechanism, the mould drying mechanism is arranged on the device frame, the slurry pouring mechanism is arranged at the top of the device frame, the power mechanism of the automatic slurry shaking mechanism is arranged on the lower portion of the slurry pouring mechanism, two ends of the automatic slurry shaking mechanism are fixedly connected onto the device frame, the mould fixing and turning mechanism is arranged on a transmission link, and the power mechanism is arranged at.
4. The automated grouting line of claim 1 or 2, characterized in that: the mould stoving mechanism is including constituting skeleton, control cabinet, a plurality of electric heating tube, temperature sensing stick, a plurality of fan, electric heating tube evenly distributed is at steel structure skeleton's upper and lower both ends, control cabinet fixed connection is at dry structure skeleton top, the temperature sensing stick is established in electric heating tube one side, and fixed connection is on steel structure skeleton, fan fixed connection is at steel structure skeleton top.
5. The automated grouting line of claim 1, wherein: the slurry pouring mechanism comprises a pouring structure framework, a slurry supply device, a pouring station and a pouring mechanism lifting cylinder; the pouring mechanism lifting cylinders are arranged on two sides of the pouring structure framework, and the slurry supply device is fixedly connected to the pouring structure framework.
6. The automated grouting line of claim 5, wherein: the device comprises a pouring station, a slurry supply device, a slurry storage tank, a slurry feeding device, a slurry discharging device and a slurry discharging device, wherein the pouring station is provided with a pouring station lifting cylinder; pouring station mounting panel fixed connection is on the pouring structure skeleton, the cylinder connecting seat passes through hexagon socket head subassembly fixed connection on the pouring station mounting panel, pouring station lift cylinder fixed connection is in the middle of the cylinder connecting seat, the liquid level inductor sets up respectively in pouring station mounting panel both sides, flow control valve fixed connection is on the station mounting panel, and is located in the middle of the liquid level inductor, flow control valve lower extreme in-connection has the faucet, the flow control valve upper end has manual switch valve through water piping connection, manual switch valve upper end is connected with coupling hose.
7. The automated grouting line of claim 1, wherein: the automatic slurry shaking power structure comprises a slurry shaking support frame, a slurry shaking drive assembly component, a transverse longitudinal sliding component and a transverse pneumatic component, wherein the slurry shaking drive assembly component is arranged on the slurry shaking support frame, two ends of the slurry shaking support frame are respectively connected with the transverse longitudinal sliding component, the transverse pneumatic component is respectively fixed at two ends of the slurry shaking support frame, the slurry shaking drive assembly component comprises a slurry shaking servo motor, a belt pulley, a belt and a belt fixing shaft, the slurry shaking servo motor is fixed below the slurry shaking support frame, the belt pulley is connected onto the slurry shaking support frame through the belt fixing shaft, an output shaft of the servo motor penetrates through the slurry shaking support frame to be connected onto the belt pulley, the transverse longitudinal sliding component comprises a transverse sliding rail groove, a pull rod, a longitudinal sliding rail groove and a limiting pin, the pull rod is in an intersecting type, and one end of the pull rod is connected onto the slurry shaking support, the other end is connected in the transverse slide rail groove in a sliding manner, and the limiting pin is connected in the longitudinal slide rail groove in a sliding manner and sequentially penetrates through the pull rod.
8. The automated grouting line of claim 1, wherein: the mould fixing and grout turning mechanism comprises a bracket main body, a plurality of positioning pull rod assemblies, a plurality of overturning gears, a plurality of grout throwing station assemblies and a pressing mould assembly; the grouting mold is connected in the slurry throwing station assembly, the slurry throwing station assembly is connected to the bottom of the bracket main body, the overturning gears are arranged on two sides of the bracket main body, and the positioning pull rod assembly is arranged on one side of the overturning gear.
9. The automated grouting line of claim 1, wherein: the power unit of rightting behind the thick liquid that turns over includes mounting plate, pivot angle coupling assembling, spring assembly, mechanism supporting seat, the thick liquid power assembly subassembly that turns over, mechanism supporting seat one end is passed through pivot angle coupling assembling and is connected on mounting plate, and the other end passes through spring assembly elastic connection on mounting plate, the thick liquid power assembly subassembly fixed connection that turns over is on the mechanism supporting seat.
10. The automated grouting line of claim 1, wherein: the slurry recovery mechanism comprises a recovery water tank, a manual switch valve and a slurry outlet pipe, the slurry recovery mechanism is located between the slurry turning recovery unit and the mold righting unit, one end of the slurry outlet pipe extends into the recovery water tank, the other end of the slurry outlet pipe is connected to the inlet of the connecting hose, and the manual switch valve is arranged on the pipe body of the slurry outlet pipe.
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| CN201911006834.2A CN110722675A (en) | 2019-10-22 | 2019-10-22 | Automatic slip casting assembly line |
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| CN201911006834.2A CN110722675A (en) | 2019-10-22 | 2019-10-22 | Automatic slip casting assembly line |
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| CN114227906A (en) * | 2021-12-14 | 2022-03-25 | 邓国分 | Side bending type biomass plate pouring forming processing equipment |
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Application publication date: 20200124 |