CN201746301U - Pneumatic vertical filling machine - Google Patents
Pneumatic vertical filling machine Download PDFInfo
- Publication number
- CN201746301U CN201746301U CN2010202160869U CN201020216086U CN201746301U CN 201746301 U CN201746301 U CN 201746301U CN 2010202160869 U CN2010202160869 U CN 2010202160869U CN 201020216086 U CN201020216086 U CN 201020216086U CN 201746301 U CN201746301 U CN 201746301U
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- cylinder
- piston rod
- material cylinder
- adapter plate
- fill head
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Abstract
The utility model relates to a pneumatic vertical filling machine, which comprises a rack, a filling air cylinder, a material cylinder and a filling head; the rack comprises a base, an air cylinder upper layer fixing plate, a material cylinder lower layer fixing plate and a material cylinder upper layer fixing plate which are respectively arranged at intervals; the base, the air cylinder upper layer fixing plate, the material cylinder lower layer fixing plate and the material cylinder upper layer fixing plate are respectively and fixedly installed together through an upright column; the filling air cylinder is installed between the base and the air cylinder upper layer fixing plate; the material cylinder is installed between the material cylinder lower layer fixing plate and the material cylinder upper layer fixing plate; a piston rod of the material cylinder is in linkage with a piston rod of the air cylinder; the material cylinder comprises a feeding hole and a discharging hole which are respectively positioned at the upper end of the material cylinder; and the filling head is connected with the discharging hole of the material cylinder. When the piston rod of the air cylinder moves upwards, the piston rod of the material cylinder is driven to move upwards to discharge the materials in the material cylinder to the filling head for filling; and when the piston rod of the air cylinder moves downwards, the piston rod of the material cylinder is driven to move downwards to suck the materials into the material cylinder from the feeding hole.
Description
Technical field
The utility model relates to a kind of vertical type bottle filler, particularly relates to a kind of simple in structure, easy to operate pneumatic vertical type bottle filler.
Background technology
Vertical type bottle filler is the material pad device of using always, is generally used for the can of beverage, drinks and high foaming material industry.Existing vertical type bottle filler adopts electricity to drive mostly, the structure more complicated, and in moist rugged environment, use, have potential safety hazard.
In addition, vertical type bottle filler generally adopts the high-order hopper that links to each other with fill head, and the inlet point of fill head is provided with check valve.The pressure that utilizes high-order hopper and fill head diff-H to produce during can is pushed check valve open, and material is entered in the material bottle by fill head.The pressure of high-order hopper is bigger during the beginning can, easily check valve is pushed open, if but pressure is excessive, and then check valve is not easy to close dead.Therefore, need to be provided with the check valve that adapts with hopper pressure.And along with pouring process carries out, the material in the material-storing box reduces gradually, drop to a certain degree after, difference of pressure diminishes, and is not enough to check valve is pushed open fully, can make that then latus rectum diminishes, filling accuracy descends.
Summary of the invention
For this reason, technical problem to be solved in the utility model be to provide a kind of simple in structure, control vertical type bottle filler easily.
In order to solve the problems of the technologies described above, the utility model provides a kind of pneumatic vertical type bottle filler, comprise: frame, described frame comprises base, be disposed on described base top cylinder upper strata adapter plate, be disposed on material cylinder lower floor's adapter plate of adapter plate top, described cylinder upper strata and be disposed on the material cylinder upper strata adapter plate of described material cylinder lower floor adapter plate top, be fixedly installed togather by column between described base, cylinder upper strata adapter plate, material cylinder lower floor's adapter plate and the material cylinder upper strata adapter plate; Be installed in the can cylinder between described base and the described cylinder upper strata adapter plate, the cylinder piston rod of described can cylinder stretches by the upper end of described can cylinder; Be installed in the material cylinder between described material cylinder lower floor's adapter plate and the described material cylinder upper strata adapter plate, the material cylinder piston rod of described material cylinder stretches by the lower end of described material cylinder, described material cylinder piston rod and described cylinder piston rod form interlock, the motion space of described material cylinder piston rod and described cylinder piston rod is provided between described cylinder upper strata adapter plate and the described material cylinder lower floor adapter plate, and described material cylinder also comprises inlet point and the discharging opening that is positioned at described material cylinder upper end; And the fill head that is connected with the discharging opening of described material cylinder,
Wherein, when the cylinder piston rod upward movement of described can cylinder, drive material cylinder piston rod upward movement and the material in the described material cylinder is discharged to described fill head by discharging opening carries out can; When the cylinder piston rod of described can cylinder moved downward, drive material cylinder piston rod moved downward material is sucked in the described material cylinder from inlet point.
Preferably, have cylinder lower floor adapter plate on the described base, described can cylinder is installed between described cylinder lower floor's adapter plate and the described cylinder upper strata adapter plate.
Preferably, described fill head is a dive formula fill head, comprise the fill head lift cylinder that described dive formula fill head is moved up and down, the can head valve cylinder that described fill head is opened close, low level near described fill head lift cylinder is provided with can cylinder starting valve, the first mechanical valve push rod is installed on the described dive formula fill head and moves together thereupon, wherein, when described dive formula fill head moves to low level when making that the described first mechanical valve push rod promotes described can cylinder starting valve, described can cylinder starts and described can head valve cylinder is opened.
Preferably, described bottle placer also comprises fill head rise mechanical valve, described can cylinder is provided with the second mechanical valve push rod that moves together along with cylinder piston rod, when described cylinder piston rod rising reaches first desired location, the described second mechanical valve push rod promotes fill head rise valve, makes fill head bottom out at the bottom of the bottle.
Preferably, described bottle placer also comprises can cylinder deceleration control valve, and after described cylinder piston rod rising reached second desired location, the described second mechanical valve push rod promoted described can cylinder deceleration control valve, makes the ascending velocity of described cylinder piston rod slack-off.
Preferably, described can cylinder deceleration control valve is positioned at the top of described fill head rise mechanical valve, and described second desired location is higher than described first desired location.
Preferably, described bottle placer also comprises the metering setting device that is used to adjust filling measurement, and described metering setting device comprises: screw rod is adjusted in the metering that is arranged between described cylinder upper strata adapter plate and the described material cylinder lower floor adapter plate; Be installed in the metering location crossbeam on the metering adjustment screw rod, described metering location crossbeam can be adjusted the top that screw rod move up and down and be in the can cylinder along described metering; Batching counter is used to set and control the amount of movement that crossbeam is located in described metering; Be installed in the can cylinder backhaul mechanical valve on the crossbeam of metering location, when the cylinder piston rod of can cylinder rose to the desired location, described can cylinder backhaul mechanical valve was pushed, and made described can cylinder descend.
Preferably, described bottle placer comprises the charging interface that is connected with the inlet point of described material cylinder, is provided with the inlet point pneumatic stopping valve in the described charging interface, and is provided with check valve in the inlet point of described material cylinder.
Preferably, described can cylinder is one, and described material cylinder is at least two, and the cylinder piston rod upper end of described can cylinder and the material cylinder piston rod lower end of described material cylinder are connected to form interlock by the piston rod supporting traverse.
The utlity model has following advantage.
1. the frame of bottle placer of the present utility model adopts column that a plurality of adapter plates are installed to together, and integral structure is simple, the less manufacturing cost that greatly reduces of parts.
2. the utility model adopts full pneumatic mode, does not make electrical installation, goes for moist rugged environment and does not have potential safety hazard.
3. the charging interface of material cylinder is provided with the inlet point pneumatic stopping valve and comes opening and closing, utilizes following general who has surrendered's material suction of material cylinder piston rod simultaneously, even when the material pressure like this in the hopper descends, material can enter expects in the cylinder.
4. be provided with check valve in the inlet point of material cylinder, the material during can in the different material cylinders can not flow mutually.
5. fill head can avoid producing foam at the approaching bottle end of can starting stage, reaches the effect of froth breaking.
6. when the can material rises to bottleneck, filling speed is slowed down, can prevent that the liquid level rising is too fast and go out bottleneck by can cylinder deceleration control valve.
Description of drawings
Fig. 1 is the front view according to pneumatic vertical type bottle filler one embodiment of the present utility model.
Fig. 2 is the right elevation of this pneumatic vertical type bottle filler.
Fig. 3 is the back view of this pneumatic vertical type bottle filler.
Fig. 4 is the left view of this pneumatic vertical type bottle filler.
The specific embodiment
Below describe the pneumatic vertical type bottle filler of preferred embodiment of the present utility model in detail referring to accompanying drawing.Wherein, should understand, accompanying drawing has been the signal effect, is not to qualification of the present utility model.For clarity and conciseness, do not comprise all parts fully among each width of cloth figure, but show a part wherein separately, so be not one to one between each figure.
Shown in Fig. 1-4, pneumatic vertical type bottle filler of the present utility model comprises frame 1, can cylinder 2, material cylinder 3 and fill head 4.
Can cylinder 2 is installed between cylinder lower floor adapter plate 11 and the cylinder upper strata adapter plate 12; Material cylinder 3 is installed between material cylinder lower floor adapter plate 13 and the material cylinder upper strata adapter plate 14, is in the top of can cylinder 2.The cylinder piston rod (not shown) of can cylinder 2 is stretched out from the upper end of can cylinder 2, and the material cylinder piston rod 31 on the material cylinder piston 30 stretches out from the lower end of material cylinder 3.The interrelated formation interlock of cylinder piston rod and material cylinder piston rod.Between cylinder upper strata adapter plate 12 and the material cylinder lower floor adapter plate 13 is the motion space of cylinder piston rod and material cylinder piston rod 31.
In the present embodiment, two material cylinders 3 are installed between material cylinder lower floor adapter plate 13 and the material cylinder upper strata adapter plate 14 abreast.Correspondingly, have two piston rods 31 to stretch out from two material cylinders 3 respectively, the lower end of material cylinder piston rod 31 connects piston rod supporting traverse 21, and piston rod supporting traverse 21 then is connected to the upper end of cylinder piston rod.Like this, can cylinder 2 forms interlock by piston rod supporting traverse 21 and material cylinder 3.
As Fig. 2 and shown in Figure 4, this dive formula fill head is installed on the lifting piston rod 42 of fill head lift cylinder 40, and comprises and open the can head valve cylinder 410 of closing fill head.Be provided with near the high position of fill head lift cylinder 40 that positioning control valve 43, low level are provided with can cylinder starting valve 44 on the fill head.When can, dive formula fill head 4 is entering the material bottle 9 that is placed on the can platform 8 under the drive of lifting piston rod 42, and arrives the bottle bottom.
Dive formula fill head 4 is provided with thereupon the first mechanical valve push rod 420 of motion together.Fill head descend enter bottle at the bottom of the time, this can cylinder starting valve 44 is promoted to start can cylinder 2 by the first mechanical valve push rod 420, can cylinder 2 is started working.Open can head valve cylinder 410 simultaneously, the material in the material cylinder 3 is carried out can by fill head.Because be to carry out can, can avoid producing foam in the bottle bottom.
As shown in Figure 2, also be provided with fill head rise mechanical valve 45 in a side of expecting cylinder piston rod 31, the piston rod supporting traverse 21 of can cylinder 2 is provided with the second mechanical valve push rod 22 that thereupon moves together.When be filled to a certain amount of after, along with piston rod supporting traverse 21 rises, the second mechanical valve push rod 22 promotes fill head rise valves 45, makes fill head 4 begin to go up at the bottom of bottle.Above fill head rise mechanical valve 45, also be provided with can cylinder deceleration control valve 46.Along with the continuation of piston rod supporting traverse 21 is risen, the second mechanical valve push rod 22 promotes this can cylinder deceleration control valve 46, makes the ascending velocity of can cylinder 2 pistons slack-off, makes the speed of fill head 4 discharge materials slack-off, further avoids producing foam.
As shown in Figure 3, bottle placer of the present utility model also comprises the metering setting device 5 that is used to adjust filling measurement.Metering setting device 5 comprises metering adjustment screw rod 51, and it is arranged between cylinder upper strata adapter plate 12 and the material cylinder lower floor adapter plate 13.Metering location crossbeam 52 is installed in metering and adjusts on the screw rod 51, and can move up and down along screw rod.Batching counter 54 is connected the end that screw rod 51 is adjusted in metering, is used to set and control the amount of movement of described metering location crossbeam.Can cylinder backhaul mechanical valve 53 is installed on the crossbeam 52 of metering location, when the piston rod of can cylinder 2 rose to the relevant position, this can cylinder backhaul mechanical valve 53 was promoted by can cylinder 2 (for example, the piston rod supporting traverse 21), allow can cylinder 2 descend, stop can.When adjusting screw rod 51 movable meterings location crossbeam 52 along metering, just can adjust the stroke of can cylinder 2, thereby play the effect of adjusting filling measurement.
In addition, charging interface 6 of the present utility model is connected with the inlet point of each material cylinder 3.This charging interface 6 is provided with inlet point pneumatic stopping valve 60, opens by cylinder and closes charging interface 6.The inlet point place of each material cylinder 3 also is provided with check valve 61, and during with the prevention can, the materials of two material cylinders 3 flow mutually.Charging interface 6 directly links to each other with high-order hopper (not shown).When inlet point pneumatic stopping valve 60 was opened, the material in the hopper was pushed check valve 61 under pressure open and is entered in the material cylinder 3.This inlet point pneumatic stopping valve 60 can form interlock with can cylinder backhaul mechanical valve 53.Promptly when can cylinder 2 begins to descend, inlet point pneumatic stopping valve 60 is opened, the material cylinder piston rod 31 of decline can be with in the material suction material cylinder 3.
Utilize inlet point pneumatic stopping valve 60 to come open and close charging interface 6 because be, adopt the suction of 31 times general who has surrendered's materials of material cylinder piston rod simultaneously, can in inlet point, adopt the very little check valve of required thrust, when even the material pressure in the hopper descends like this, material also is enough to push check valve open and enters in the material cylinder 3.
In addition, frame 1 is provided with pneumatic clack box 7, and the foot-operated pneumatic valve 70 of green phase bonded assembly carries out the operation of whole bottle placer.
The process of practical operation below is described.
Step on foot-operated pneumatic valve 70 and can start bottle placer.At first, dive formula fill head 4 begins to descend under the driving of fill head lift cylinder 40.When fill head near bottle during the end, the first mechanical valve push rod 420 has promoted can cylinder starting valve 44, starts can cylinder 2, simultaneously inlet point pneumatic stopping valve 60 is opened and closed to can head valve cylinder 410.
Then, can cylinder 2 rises, and the material cylinder piston 30 that drives material cylinder 3 rises material is poured in the material bottle 9 from fill head 40 discharges through flexible pipe 41.Because fill head is near a bottle end, fill head is immersed in the feed liquid not ingress of air in the pouring process, so do not produce foam, can reach the purpose of froth breaking.
Along with the rising of can cylinder 2, the second mechanical valve push rod 22 will promote fill head rise mechanical valve 45, make fill head 4 bottom outs.When along with the can material during near the less bottleneck of external diameter, the ascending velocity of material can be more and more faster.At this moment, the second mechanical valve push rod 22 will promote can cylinder deceleration control valve 46, allow can cylinder 2 slow down.At this moment, filling speed slows down, and has slowed down the rising of liquid level in the material bottle, avoids material to rise too fast and goes out bottleneck.
At last, when can cylinder 2 rises to the desired location, will touch can cylinder backhaul mechanical valve 53, can this moment cylinder 2 stops to rise, and begins the backhaul that descends.Simultaneously, can head valve cylinder 410 is closed, and the inlet point pneumatic stopping valve is opened.Material cylinder piston rod 31 piston 30 of pulling back that descends in material suction material cylinder 3, is waited for can next time.4 of dive formula fill head continue to rise up to breaking away from bottleneck, finish expendable.
The utility model can also have other embodiment.
For example, in one embodiment, cylinder lower floor adapter plate 11 can become one with base 10, and promptly can cylinder 2 is directly installed on the base 10, need not independent cylinder lower floor adapter plate 11.
In another embodiment, two can cylinders 2 can be set also, corresponding respectively two material cylinders 3.In other embodiments, the quantity of material cylinder 3 can be one or more, with one or more material cylinder 3 is corresponding one or more can cylinders 2 is arranged.The utility model does not limit this, and those skilled in the art can adjust corresponding structure according to the quantity of material cylinder 3.
In another embodiment, described can cylinder deceleration control valve 46 can not be located at the top of fill head rise mechanical valve 45, and is arranged on below it.In this case, can make filling speed slow down earlier, and then fill head 4 is gone up.
Claims (10)
1. a pneumatic vertical type bottle filler is characterized in that, comprising:
Frame, described frame comprises base, be disposed on described base top cylinder upper strata adapter plate, be disposed on material cylinder lower floor's adapter plate of adapter plate top, described cylinder upper strata and be disposed on the material cylinder upper strata adapter plate of described material cylinder lower floor adapter plate top, be fixedly installed togather by column between described base, cylinder upper strata adapter plate, material cylinder lower floor's adapter plate and the material cylinder upper strata adapter plate;
Be installed in the can cylinder between described base and the described cylinder upper strata adapter plate, the cylinder piston rod of described can cylinder stretches by the upper end of described can cylinder;
Be installed in the material cylinder between described material cylinder lower floor's adapter plate and the described material cylinder upper strata adapter plate, the material cylinder piston rod of described material cylinder stretches by the lower end of described material cylinder, described material cylinder piston rod and described cylinder piston rod form interlock, the motion space of described material cylinder piston rod and described cylinder piston rod is provided between described cylinder upper strata adapter plate and the described material cylinder lower floor adapter plate, and described material cylinder also comprises inlet point and the discharging opening that is positioned at described material cylinder upper end; And
The fill head that is connected with the discharging opening of described material cylinder,
Wherein, when the cylinder piston rod upward movement of described can cylinder, drive material cylinder piston rod upward movement and the material in the described material cylinder is discharged to described fill head by discharging opening carries out can; When the cylinder piston rod of described can cylinder moved downward, drive material cylinder piston rod moved downward material is sucked in the described material cylinder from inlet point.
2. pneumatic vertical type bottle filler as claimed in claim 1 is characterized in that, has cylinder lower floor adapter plate on the described base, and described can cylinder is installed between described cylinder lower floor's adapter plate and the described cylinder upper strata adapter plate.
3. pneumatic vertical type bottle filler as claimed in claim 1 or 2, it is characterized in that, described fill head is a dive formula fill head, comprise the fill head lift cylinder that described dive formula fill head is moved up and down, the can head valve cylinder that described fill head is opened close, low level near described fill head lift cylinder is provided with can cylinder starting valve, and the first mechanical valve push rod is installed on the described dive formula fill head and moves together thereupon
Wherein, when described dive formula fill head moves to low level when making that the described first mechanical valve push rod promotes described can cylinder starting valve, described can cylinder starts and described can head valve cylinder is opened.
4. pneumatic vertical type bottle filler as claimed in claim 3, it is characterized in that, described bottle placer also comprises fill head rise mechanical valve, described can cylinder is provided with the second mechanical valve push rod that moves together along with cylinder piston rod, when described cylinder piston rod rising reaches first desired location, the described second mechanical valve push rod promotes fill head rise valve, makes fill head bottom out at the bottom of the bottle.
5. pneumatic vertical type bottle filler as claimed in claim 4, it is characterized in that, described bottle placer also comprises can cylinder deceleration control valve, after described cylinder piston rod rising reaches second desired location, the described second mechanical valve push rod promotes described can cylinder deceleration control valve, makes the ascending velocity of described cylinder piston rod slack-off.
6. pneumatic vertical type bottle filler as claimed in claim 5 is characterized in that, described can cylinder deceleration control valve is positioned at the top of described fill head rise mechanical valve, and described second desired location is higher than described first desired location.
7. pneumatic vertical type bottle filler as claimed in claim 1 or 2 is characterized in that, described bottle placer also comprises the metering setting device that is used to adjust filling measurement, and described metering setting device comprises:
Screw rod is adjusted in the metering that is arranged between described cylinder upper strata adapter plate and the described material cylinder lower floor adapter plate;
Be installed in the metering location crossbeam on the metering adjustment screw rod, described metering location crossbeam can be adjusted the top that screw rod move up and down and be in the can cylinder along described metering;
Batching counter is used to set and control the amount of movement that crossbeam is located in described metering;
Be installed in the can cylinder backhaul mechanical valve on the crossbeam of metering location, when the cylinder piston rod of can cylinder rose to the desired location, described can cylinder backhaul mechanical valve was pushed, and made described can cylinder descend.
8. pneumatic vertical type bottle filler as claimed in claim 1 or 2 is characterized in that, described bottle placer comprises the charging interface that is connected with the inlet point of described material cylinder, is provided with the inlet point pneumatic stopping valve in the described charging interface.
9. pneumatic vertical type bottle filler as claimed in claim 8 is characterized in that, is provided with check valve in the inlet point of described material cylinder.
10. pneumatic vertical type bottle filler as claimed in claim 1 or 2, it is characterized in that, described can cylinder is one, and described material cylinder is at least two, and the cylinder piston rod upper end of described can cylinder and the material cylinder piston rod lower end of described material cylinder are connected to form interlock by the piston rod supporting traverse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202160869U CN201746301U (en) | 2010-06-04 | 2010-06-04 | Pneumatic vertical filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202160869U CN201746301U (en) | 2010-06-04 | 2010-06-04 | Pneumatic vertical filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201746301U true CN201746301U (en) | 2011-02-16 |
Family
ID=43580978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202160869U Expired - Lifetime CN201746301U (en) | 2010-06-04 | 2010-06-04 | Pneumatic vertical filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201746301U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107034892A (en) * | 2017-05-10 | 2017-08-11 | 广东省长大公路工程有限公司 | Steel-shelled concrete vacuum auxiliary pouring system and method |
| CN107380498A (en) * | 2017-06-15 | 2017-11-24 | 苏州首达机械有限公司 | A kind of two bottle placer |
| CN108689377A (en) * | 2018-08-01 | 2018-10-23 | 嘉兴奥帮涂料科技有限公司 | A kind of new coating filling apparatus |
-
2010
- 2010-06-04 CN CN2010202160869U patent/CN201746301U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107034892A (en) * | 2017-05-10 | 2017-08-11 | 广东省长大公路工程有限公司 | Steel-shelled concrete vacuum auxiliary pouring system and method |
| CN107380498A (en) * | 2017-06-15 | 2017-11-24 | 苏州首达机械有限公司 | A kind of two bottle placer |
| CN108689377A (en) * | 2018-08-01 | 2018-10-23 | 嘉兴奥帮涂料科技有限公司 | A kind of new coating filling apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110216 |
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| CX01 | Expiry of patent term |