CN209832098U - Automatic grouting mechanism for grouting ceramic products - Google Patents
Automatic grouting mechanism for grouting ceramic products Download PDFInfo
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- CN209832098U CN209832098U CN201920443371.5U CN201920443371U CN209832098U CN 209832098 U CN209832098 U CN 209832098U CN 201920443371 U CN201920443371 U CN 201920443371U CN 209832098 U CN209832098 U CN 209832098U
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- grouting
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- slip casting
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Abstract
The utility model discloses an automatic grouting mechanism of slip casting ceramic, including the frame, vertical slidable mounting has the mount pad in the frame, and this mount pad is fixed with the slip casting valve on by the vertical lift of lift power device drive on the mount pad by the vertical lift of lift power device drive, and the grout inlet of slip casting valve is connected with into thick liquid pipeline, should advance to be provided with into thick liquid control valve on the thick liquid pipeline, installs the switch power device of the switch action of drive slip casting valve on the mount pad, perhaps on the mount pad be provided with the position detection sensor who is used for detecting the mount pad position in the frame, and this grouting mechanism can be fit for the slip casting requirement of the mould of co-altitude, has guaranteed the uniformity of slip casting height.
Description
Technical Field
The utility model relates to a slip casting mechanism especially relates to an automatic slip casting mechanism for slip casting ceramic.
Background
In the production process of the ceramic product at present, grouting is an extremely important process of the ceramic product, the purpose of grouting is to inject slurry into a mould and form a bottle blank in mould forming, but the current grouting mechanism is not reasonable:
1. slurry is injected into the bottle blank through the grouting valve, the opening degree of the grouting valve is difficult to adjust, so that the speed of the grouting valve is difficult to control, in order to ensure the grouting speed, the opening degree of the grouting valve is generally larger, but when the slurry is about to be full, the grouting space is gradually reduced, so that the large grouting flow is easy to cause slurry overflow;
2. at present, ceramic products have different heights, so the heights of moulds are different, and the grouting heights of grouting valves are different due to the different heights of the moulds, so grouting parameters are inconsistent, and the stability of products is not enough.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the automatic grouting mechanism for the grouting ceramic product is suitable for the grouting requirements of moulds with different heights, and the consistency of the grouting height is guaranteed.
In order to solve the technical problem, the technical scheme of the utility model is that: the utility model provides an automatic grouting mechanism of slip casting ceramic, includes the frame, vertical slidable mounting has the mount pad in the frame, and this mount pad is by the vertical lift of lift power device drive, be fixed with the slip casting valve on the mount pad, the thick liquid mouth that advances of slip casting valve is connected with into thick liquid pipeline, should advance to be provided with into thick liquid control valve on the thick liquid pipeline, install the switch power device of the switch action of drive slip casting valve on the mount pad, perhaps on the mount pad perhaps be provided with the position detection sensor who is used for detecting the mount pad position in the frame.
As a preferred scheme, the switch power device includes a switch slide seat vertically slidably mounted on the mounting seat, a first opening and closing power device for driving the switch slide seat to ascend and descend is mounted on the mounting seat, a second opening and closing power device is mounted on the switch slide seat, a power end of the second opening and closing power device is connected with a switch of the grouting valve, and driving strokes of the first opening and closing power device and the second opening and closing power device are different.
As a preferable scheme, a connecting seat is installed at the power end of the second opening and closing power device, a mounting hole is formed in the connecting seat, and a switch of the grouting valve is inserted into the mounting hole and fixed through a locking nut.
As a preferred scheme, a push rod in contact with the top of the grouting mold is vertically and elastically mounted on the mounting seat in a sliding manner, and the position detection sensor is arranged on the mounting seat and located above the push rod and used for detecting the position of the upper end of the push rod.
As a preferred scheme, a support is arranged on the mounting seat, a strip-shaped hole is formed in the support, and the position detection sensor is arranged in the strip-shaped hole.
As a preferable scheme, the slurry inlet pipeline comprises a lower fixed pipe section fixed on the mounting seat, an upper fixed pipe section fixed on the frame, and a hose section connecting the lower fixed pipe section and the upper fixed pipe section, and the slurry inlet control valve is arranged on the upper fixed pipe section.
Preferably, a water filling valve is further arranged on the upper fixed pipe section.
As a preferable scheme, a grouting liquid level detection sensor for detecting the grouting liquid level is further fixed at the bottom of the mounting seat.
After the technical scheme is adopted, the utility model discloses an effect is: because the automatic grouting mechanism for grouting ceramic products comprises a frame, a mounting seat is vertically and slidably arranged on the frame, the mounting seat is driven by a lifting power device to vertically lift, a grouting valve is fixed on the mounting seat, a grout inlet of the grouting valve is connected with a grout inlet pipeline, the slurry inlet pipeline is provided with a slurry inlet control valve, the mounting seat is provided with a switching power device for driving the grouting valve to open and close, a position detection sensor for detecting the position of the mounting seat is provided on the mounting seat or the frame, and therefore, the grouting valve can be driven by the mounting seat to lift, so that the height of the grouting valve can be adjusted no matter how the height of the mould is changed, and can detect the mount pad descending height through position detection sensor, consequently also can detect the height of slip casting valve, can guarantee the uniformity of not co-altitude mould slip casting height like this.
The opening and closing power device comprises a switch sliding seat vertically and slidably mounted on a mounting seat, a first opening and closing power device for driving the switch sliding seat to lift is mounted on the mounting seat, a second opening and closing power device is mounted on the switch sliding seat, the power end of the second opening and closing power device is connected with a switch of the grouting valve, and the first opening and closing power device and the second opening and closing power device have different driving strokes, so that the first opening and closing power device and the second opening and closing power device can drive the grouting valve to open and close at different opening degrees, when grouting is started, the power device with a large driving stroke is selected to act, large-flow grouting can be performed, when grouting is about to be completed, the power device with a large driving stroke is closed, and the power device with a small driving stroke is selected, so that grouting can be performed at a small flow, and overflow is avoided.
And the ejector rod in contact with the top of the grouting mold is vertically and elastically installed on the installation seat in a sliding manner, and the position detection sensor is arranged on the installation seat and is positioned above the ejector rod and used for detecting the position of the upper end of the ejector rod, so that when the installation seat descends, the ejector rod is abutted to the mold, and then the descending height of the installation seat is the same as the upper end height of the ejector rod, so that whether the installation seat slides in place or not can be detected by detecting whether the upper end of the ejector rod is in place or not by the position detection sensor, the consistency of the grouting height is finally ensured, and the position detection sensor is reasonable in detection and reliable in action.
And the mounting seat is provided with a support, the support is provided with a strip-shaped hole, and the position detection sensor is mounted in the strip-shaped hole, so that the position detection sensor can adjust the position within the range of the strip-shaped hole, and the proper grouting height can be selected by selecting a proper detection position.
And because the slurry inlet pipeline comprises a lower fixed pipe section fixed on the mounting seat, an upper fixed pipe section fixed on the frame and a hose section connected between the lower fixed pipe section and the upper fixed pipe section, the slurry inlet control valve is arranged on the upper fixed pipe section, and the upper fixed pipe section is also provided with a water injection valve, when the pipeline needs to be cleaned, the water injection valve can be connected with the water pipe, and the pipeline can be cleaned by opening the water injection valve, so that the slurry is prevented from being solidified and blocking a valve port.
And because the bottom of the mounting seat is also fixed with a grouting liquid level detection sensor for detecting the grouting liquid level, the grouting liquid level detection sensor can detect the height of the liquid level in the inner cavity of the mold, when the grouting liquid level detection sensor has a signal indicating that the height of the liquid level reaches the designated height, the grouting valve is closed at the moment, grouting is finished, and the height of the liquid level is ensured to be consistent when each mold is grouted.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
in the drawings: 1. a frame; 2. a mounting seat; 3. a lifting power device; 4. a grouting valve; 5. a slurry inlet pipeline; 51. a lower fixed pipe section; 52. an upper fixed pipe section; 53. a hose section; 6. a slurry inlet control valve; 7. a position detection sensor; 8. a switch slide; 9. a first opening/closing power device; 10. a second opening/closing power device; 11. a connecting seat; 12. locking the nut; 13. a top rod; 14. a support; 15. a water injection valve; 16. slip casting liquid level detection sensor.
Detailed Description
The present invention will be described in further detail with reference to the following examples.
As shown in figure 1, an automatic grouting mechanism for grouting ceramic products comprises a frame 1, a mounting seat 2 is vertically and slidably mounted on the frame 1, the mounting seat 2 is driven by a lifting power device 3 to vertically lift, a grouting valve 4 is fixed on the mounting seat 2, a grouting inlet of the grouting valve 4 is connected with a grouting pipeline 5, a grouting control valve 6 is arranged on the grouting pipeline 5, a switching power device for driving the grouting valve 4 to open and close is mounted on the mounting seat 2, a position detection sensor 7 for detecting the position of the mounting seat 2 is arranged on the mounting seat 2 or on the frame 1, the switching power device comprises a switching slide seat 8 vertically and slidably mounted on the mounting seat 2, a first opening and closing power device 9 for driving the switching slide seat 8 to lift is mounted on the mounting seat 2, a second opening and closing power device 10 is mounted on the switching slide seat 8, and the power end of the second opening and closing power device 10 is connected with the opening and closing of the grouting valve 4, the first opening/closing power device 9 and the second opening/closing power device 10 have different driving strokes.
In this embodiment, a power end of the second opening and closing power device 10 is provided with a connecting seat 11, the connecting seat 11 is provided with a mounting hole, a switch of the grouting valve 4 is inserted into the mounting hole and fixed by a locking nut, a mandril 12 contacting with the top of the grouting mold is vertically and elastically slidably mounted on the mounting seat 2, a position detection sensor 7 is arranged on the mounting seat 2 and positioned above the mandril 12 for detecting the position of the upper end of the mandril 12, a support 13 is arranged on the mounting seat 2, a strip-shaped hole is arranged on the support 13, the position detection sensor 7 is mounted in the strip-shaped hole, the grouting pipeline 5 comprises a lower fixed pipeline section 51 fixed on the mounting seat 2, an upper fixed pipeline section 52 fixed on the frame 1 and a hose section 53 connecting the lower fixed pipeline section 51 and the upper fixed pipeline section 52, the grouting control valve 6 is arranged on the upper fixed pipeline section 52, and the, and a grouting liquid level detection sensor 15 for detecting the grouting liquid level is further fixed at the bottom of the mounting seat 2.
In this embodiment, the lifting power device 3 adopts a linear motor and a lead screw for cooperation, and of course, mechanisms such as an electric cylinder and an air cylinder can be selected. Similarly, the first opening/closing power device 9 and the second opening/closing power device 10 may select a mechanism such as an air cylinder, an electric cylinder, or a linear motor according to their own needs, and the same mechanism may be used for the first opening/closing power device 9, the second opening/closing power device 10, and the lifting power device 3.
During the use, at first according to the altitude requirement of mould, by the lift 2 lifts of lift power device 3 drive mount pad, mount pad 2 drives slip casting valve 4 and goes up and down, no matter how change like this, all can be through slip casting valve 4 height-adjusting, descend to ejector pin 12 top and touch the mould, can detect the position of mount pad 2 through position detection sensor 7 this moment, and position detection sensor 7 can carry out position control in the within range in bar hole, select suitable detection position can select suitable slip casting height.
When grouting begins, the grouting control valve is opened, the first opening and closing power device 9 with a large driving stroke is selected to act at first, large-flow grouting can be performed through adjusting the grouting valve 4, when grouting is to be completed, the first opening and closing power device 9 with a large driving stroke is closed, the second opening and closing power device 10 with a small driving stroke is selected, small-flow grouting can be performed through adjusting the grouting valve 4, when a grouting liquid level detection sensor 15 has a signal, the height of the liquid level reaches a specified height, the grouting control valve is closed at the moment, grouting is completed, and the height consistency of the liquid level during grouting of each mold is ensured.
When the pipeline needs to be cleaned, the water injection valve 14 can be connected with a water pipe, and the pipeline can be cleaned by opening the water injection valve 14.
The linear motor, the air cylinder, the electric cylinder and the screw nut mechanism are all conventional technologies at present, specific structures and principles of the air cylinder, the motor and other transmission mechanisms and other designs are disclosed in detail in a mechanical design manual fifth edition printed in the twenty-eighth edition of Beijing fifth edition in 4 months in 2008, and the structure belongs to the prior art and is clear and clear.
The above-mentioned embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and all modifications and changes made by the technical solution of the present invention should fall within the protection scope defined by the claims of the present invention on the basis of not departing from the spirit of the present invention.
Claims (8)
1. The utility model provides an automatic slip casting mechanism of slip casting ceramic, includes the frame, its characterized in that: the vertical slidable mounting has the mount pad in the frame, and this mount pad is by the vertical lift of lift power device drive, be fixed with the slip casting valve on the mount pad, the thick liquid mouth that advances of slip casting valve is connected with into thick liquid pipeline, should advance to be provided with into thick liquid control valve on the thick liquid pipeline, install the switch power device of the switch action of drive slip casting valve on the mount pad, on the mount pad perhaps be provided with the position detection sensor who is used for detecting the mount pad position in the frame.
2. The automatic grouting mechanism for grouting ceramic products according to claim 1, wherein: the switch power device comprises a switch sliding seat vertically and slidably mounted on the mounting seat, a first opening and closing power device for driving the switch sliding seat to lift is mounted on the mounting seat, a second opening and closing power device is mounted on the switch sliding seat, the power end of the second opening and closing power device is connected with a grouting valve, and the driving strokes of the first opening and closing power device and the second opening and closing power device are different.
3. The automatic grouting mechanism for grouting ceramic products as claimed in claim 2, wherein: and a connecting seat is installed at the power end of the second opening and closing power device, a mounting hole is formed in the connecting seat, and a switch of the grouting valve is inserted into the mounting hole and fixed through a locking nut.
4. An automatic grouting mechanism for grouting ceramic products according to any one of claims 1 to 3, characterised in that: the vertical elastic sliding device is provided with an ejector rod in contact with the top of the grouting mold, and the position detection sensor is arranged on the mounting seat and located above the ejector rod and used for detecting the position of the upper end of the ejector rod.
5. The automatic grouting mechanism for grouting ceramic products according to claim 4, wherein: the mounting seat is provided with a support, the support is provided with a strip-shaped hole, and the position detection sensor is mounted in the strip-shaped hole.
6. The automatic grouting mechanism for grouting ceramic products as claimed in claim 5, wherein: the slurry inlet pipeline comprises a lower fixed pipe section fixed on the mounting seat, an upper fixed pipe section fixed on the rack, and a hose section connected between the lower fixed pipe section and the upper fixed pipe section, and the slurry inlet control valve is arranged on the upper fixed pipe section.
7. The automatic grouting mechanism for grouting ceramic products according to claim 6, wherein: and a water injection valve is also arranged on the upper fixed pipe section.
8. The automatic grouting mechanism for grouting ceramic products according to claim 7, wherein: and a grouting liquid level detection sensor for detecting the grouting liquid level is further fixed at the bottom of the mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920443371.5U CN209832098U (en) | 2019-04-02 | 2019-04-02 | Automatic grouting mechanism for grouting ceramic products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920443371.5U CN209832098U (en) | 2019-04-02 | 2019-04-02 | Automatic grouting mechanism for grouting ceramic products |
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| Publication Number | Publication Date |
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| CN209832098U true CN209832098U (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920443371.5U Active CN209832098U (en) | 2019-04-02 | 2019-04-02 | Automatic grouting mechanism for grouting ceramic products |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109910153A (en) * | 2019-04-02 | 2019-06-21 | 哈尔滨创博智能装备有限公司 | A kind of cast warge product automatic grouting mechanism |
| CN111203956A (en) * | 2020-02-22 | 2020-05-29 | 广西北流市红日紫砂陶瓷厂 | Automatic molding machine is used in production of ceramic filter core |
-
2019
- 2019-04-02 CN CN201920443371.5U patent/CN209832098U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109910153A (en) * | 2019-04-02 | 2019-06-21 | 哈尔滨创博智能装备有限公司 | A kind of cast warge product automatic grouting mechanism |
| CN111203956A (en) * | 2020-02-22 | 2020-05-29 | 广西北流市红日紫砂陶瓷厂 | Automatic molding machine is used in production of ceramic filter core |
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