CN107034892A - Steel-shelled concrete vacuum auxiliary pouring system and method - Google Patents

Steel-shelled concrete vacuum auxiliary pouring system and method Download PDF

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Publication number
CN107034892A
CN107034892A CN201710326427.4A CN201710326427A CN107034892A CN 107034892 A CN107034892 A CN 107034892A CN 201710326427 A CN201710326427 A CN 201710326427A CN 107034892 A CN107034892 A CN 107034892A
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China
Prior art keywords
concrete
box hat
steel
shelled
auxiliary pouring
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CN201710326427.4A
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Chinese (zh)
Inventor
苏慈
吴旭东
何涛
苏宗贤
梁建文
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Guangdong Changda Highway Engineering Co Ltd
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Guangdong Changda Highway Engineering Co Ltd
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Priority to CN201710326427.4A priority Critical patent/CN107034892A/en
Publication of CN107034892A publication Critical patent/CN107034892A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/06Placing concrete under water

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses a kind of steel-shelled concrete vacuum auxiliary pouring system and method, including perfusion equipment, pumped vacuum systems and box hat, perfusion equipment is arranged at the top of box hat, perfusion equipment includes hopper and control valve, hopper is arranged at the top of box hat, the outlet of hopper lower end is connected with tremie pipe, and control valve is arranged on tremie pipe, and the lower end of tremie pipe at the top of box hat with connecting;Pumped vacuum systems includes multiple vavuum pumps and slurry storing tank, and side of each vavuum pump by exhaust tube individually with a slurry storing tank is connected, and the opposite side of multiple slurry storing tanks at the top of box hat respectively by exhaust tube with being connected.Improve steel-shelled concrete structural mechanical property and performance, enhance the compactness that box hat is combined with concrete, reduce number of bubbles in concrete, enhance the compactness of concrete in steel-shelled concrete structure, improve the mechanical property and other combination properties of steel-shelled concrete structure, the architecture quality of steel-shelled concrete is improved, pumping construction effect is improved.

Description

Steel-shelled concrete vacuum auxiliary pouring system and method
Technical field
The present invention relates to technical field of civil engineering, and in particular to a kind of steel-shelled concrete vacuum auxiliary pouring system and side Method.
Background technology
Passage is the strategic across Jiang Tongdao of connection Zhujiang River two sides in depth, is collection ultra-wide seabed tunnel, super-span bridge, depth The cluster engineering of " four " one of water man-made island, under water intercommunication, scale is unprecedented, construction condition complex, complex art difficulty Upper new peak, is the world-class great traffic engineering over strait of the another item of China after the Zhuhai and Macao bridge of port again.
Passage will use " sandwich " structure box hat concrete pipe sinking (hereinafter referred to as steel-shelled concrete immersed tube) in depth, and its is total Long 5035m, plan are divided into 33 sections (26 × 165m+6 × 123m+7m), standard cross-section 46.0 × 10.6m of size, box hat Tube coupling always weighs about 370,000 tons, the m of concrete about 900,0003
Steel-shelled concrete immersed tube is as a kind of new tunnel structure over strait, with following ordinary reinforced concrete immersed tube not Analogous advantage:With excellent water resistance, in the absence of being oozed because concrete cracking causes, seepy question;Structure section chi Very little small, Structural Engineering amount, foundation trench and channel excavation amount are small;Structural bearing capacity is strong, good integrity, adaptable to ground;It is mixed Solidifying soil can floading condition pour, without huge dry-docking structure, temporary facility is simple, small scale;Box hat can be processed in advance, with concrete Construction forms continuous productive process, and without construction links such as template, reinforcing bars, technique is simple, high construction efficiency, progress are fast.
Passage box hat immersed tube has the characteristics of complicated, size is big in depth, to realize self-compacting concrete without vibration, from Filling, and with the long-term cooperative bearing of box hat, face key technology difficulty as follows:
(1) box hat immersed tube concrete has big cross section, without vibration, from the characteristics of filling, if concrete flowability is not enough, Concrete is difficult to be filled up completely with box hat, forms local cavity;If cohesiveness is not enough, mobility is slightly larger, then easily causes slurry bone point From, meanwhile, bubble is easily in surface aggregation in concrete, in box hat and concrete joint surface formation large area stomata and honeycomb fiber crops Face.
(2) self-compacting concrete water-cement ratio is low, gel material content is high, and it is big to be easily caused concrete early-age shrinkage, easily Cause box hat and concrete void phenomenon.
(3) floading condition casting craft may cause concrete delamination, cause the phenomenon such as laitance or slurry osteodiastasis;Hot weather Under, pouring interim easily occurs false set.
Therefore, the structure and technological characteristics of construction for box hat self-compaction immersed tube concrete are needed badly, large-scale box hat is developed and mixes Self-compacting concrete vacuum auxiliary pouring system in Xtah Crude Clay structure shell, solve box hat top surface easily come to nothing cause concrete and box hat by The technical barrier that power is not cooperateed with.
The content of the invention
The technical problem to be solved in the present invention is, mixed there is provided a kind of box hat in view of the foregoing defects the prior art has Solidifying soil vacuum auxiliary pouring system and method, improves steel-shelled concrete structural mechanical property and performance, enhances box hat The compactness combined with concrete, reduces number of bubbles in concrete, enhances the close of concrete in steel-shelled concrete structure Solidity, improves the mechanical property and other combination properties of steel-shelled concrete structure, improves the architecture quality of steel-shelled concrete, Improve pumping construction effect.
The present invention is for the technical scheme that is used of solution above-mentioned technical problem:
A kind of steel-shelled concrete vacuum auxiliary pouring system, including perfusion equipment, pumped vacuum systems and box hat, perfusion equipment It is arranged at the top of box hat;
Wherein, perfusion equipment includes hopper and control valve, and hopper is arranged at the top of box hat, the outlet connection of hopper lower end There is tremie pipe, control valve is arranged on tremie pipe, the lower end of tremie pipe at the top of box hat with connecting;
Pumped vacuum systems includes multiple vavuum pumps, and each vavuum pump is connected with a slurry storing tank, storage slurry by exhaust tube Bucket is by exhaust tube with being connected at the top of box hat.
According to above-mentioned technical proposal, the bottom of slurry storing tank is provided with hand door, and the top of slurry storing tank is provided with cloche.
According to above-mentioned technical proposal, the number of vavuum pump is 4, and the number of slurry storing tank is consistent with the number of vavuum pump.
According to above-mentioned technical proposal, multiple slurry storing tanks are connected by exhaust tube with the surrounding at the top of box hat or corner respectively.
According to above-mentioned technical proposal, multiple passages are additionally provided with the top of box hat.
According to above-mentioned technical proposal, framework is provided with the top of box hat, framework includes the section bar of multiple cross-distributions.
According to above-mentioned technical proposal, valve and vacuum meter are installed on successively on the exhaust tube being each connected with vavuum pump.
Using the method for filling of above-described steel-shelled concrete vacuum auxiliary pouring system, comprise the following steps:
1) perfusion equipment and pumped vacuum systems are installed with box hat and are connected;
2) air-leakage test is carried out to pumped vacuum systems;
3) concrete pump is delivered in hopper;
4) opening controlling valve, makes filling concrete into box hat, by controlling the rate of flooding of valve regulation concrete, makes to mix The rate of flooding for coagulating soil is highly raised and gradually reduced with the concrete being filled into box hat, and filling concrete is to apart from box hat top During face 15cm~25cm, vavuum pump is opened, the bubble mixed in concrete is extracted by exhaust tube;
5) after the full box hat of filling concrete, vavuum pump and control valve are closed successively, stops filling concrete.
According to above-mentioned technical proposal, described step 4) in, rate of flooding of the filling concrete into box hat is:Concrete It is 25m that rate of flooding during in the middle part of box hat is irrigated from box hat bottom3/ h~35m3/ h, concrete from perfusion in the middle part of box hat to away from From rate of flooding is 15m during 15cm~25cm at the top of box hat3/ h~25m3/ h, concrete is from apart from 15cm~25cm at the top of box hat Rate of flooding when being filled to box hat is 5m3/ h~10m3/h。
According to above-mentioned technical proposal, the concrete of the perfusion is self-compacting concrete.
The invention has the advantages that:
By the system and method, when realizing the concrete perfusion into box hat, different height uses different rate of floodings, Vacuumized while concrete perfusion by pumped vacuum systems, improve large-scale box hat concrete structure mechanical property and Performance, solves the problem of box hat immersed tube concrete easily comes to nothing, and enhances the compactness that box hat is combined with concrete, reduces Number of bubbles in concrete, enhances the compactness of concrete in steel-shelled concrete structure, improves steel-shelled concrete structure Mechanical property and other combination properties, improve the architecture quality of steel-shelled concrete, solve the part of box hat immersed tube top surface Cavity, large area stomata and voids and pits enrichment problem, reduce defect, reduce follow-up repair, reduce and use into This, reduces the requirement to coagulation pumping equipment pumpability, improves pumping construction effect, saves the construction period, saves Construction cost, the perfusion for the large-scale steel-shelled concrete that is particularly suitable for use in.
Brief description of the drawings
Fig. 1 is the structural representation of steel-shelled concrete vacuum auxiliary pouring system in the embodiment of the present invention;
Fig. 2 is the schematic flow sheet of steel-shelled concrete vacuum auxiliary pouring method in the embodiment of the present invention;
In figure, 1- box hats, 2- vavuum pumps, 3- slurry storing tanks, 4- exhaust tubes, 5- control valves, 6- tremie pipes, 7- hoppers, 8- leads to Stomata, 9- frameworks, 10- cloches, 11- air gauges, 12- blanking holes, 13- aspirating holes, 14- gaps.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
Shown in 1~Fig. 2 of reference picture, the steel-shelled concrete vacuum auxiliary pouring system in one embodiment that the present invention is provided System, including perfusion equipment, pumped vacuum systems and box hat 1, perfusion equipment are arranged at the top of box hat 1;
Wherein, perfusion equipment includes hopper 7 and control valve 5, hopper 7 is arranged at the top of box hat 1, and the lower end of hopper 7 goes out Mouth is connected with tremie pipe 6, and control valve 5 is arranged on tremie pipe 6, and the lower end of tremie pipe 6 is connected with the top of box hat 1;
Pumped vacuum systems includes multiple vavuum pumps 2, and each vavuum pump 2 is connected with a slurry storing tank 3 by exhaust tube 4, Slurry storing tank 3 is connected by exhaust tube 4 with the top of box hat 1.
Further, the top of box hat 1 is provided with multiple aspirating holes 13, and the opposite side of slurry storing tank 3 passes through exhaust tube 4 and steel respectively The corresponding aspirating hole 13 at the top of shell 1 is connected.
Further, the bottom of slurry storing tank 3 is provided with hand door;The mud taken out of when being vacuumized for clearing up, slurry storing tank 3 Top be provided with cloche 10;Operating personnel are easy to observe the situation inside gas receiver by cloche 10.
Further, the number of vavuum pump 2 is 2~6, and the number of slurry storing tank 3 is consistent with the number of vavuum pump 2.
Further, multiple slurry storing tanks are connected by exhaust tube 4 with the surrounding at the top of box hat 1 or corner respectively.
Further, the top of box hat 1 is additionally provided with multiple passages 8.
Further, the top of box hat 1 is provided with framework 9, and framework 9 includes the section bar of multiple cross-distributions.
Further, valve and vacuum meter are installed on successively on the exhaust tube 4 being each connected with vavuum pump 2;Can be at any time Check the limiting pressure of vavuum pump 2.
Further, the gap 14 between the section bar of adjacent, parallel setting is 50mm.
Further, the section bar of cross-distribution is angle steel, steel pipe or channel-section steel in framework 9.
Further, the top of box hat 1 is provided with blanking hole 12, and the lower end of tremie pipe 6 is connected with blanking hole 12, blanking hole 12 A diameter of 250mm, a diameter of 50mm of aspirating hole 13.
Further, vavuum pump 2 is provided with air gauge 11, and the base of vavuum pump 2 is horizontally mounted, and the base of vavuum pump 2 is provided with Shock absorbing rubber;Ensure the smooth running of vavuum pump 2, vibrate small.
Further, the road sealed reliable of connection exhaust tube 4 of slurry storing tank 3 respectively between box hat 1 and vavuum pump 2, to true The empty connection of pump 2 exhaust tube 4 is vacuum hose, and the caliber of exhaust tube 4 is not less than the air-breathing bore of vavuum pump 2, and the pipeline of exhaust tube 4 is short And elbow is few.
Using the method for filling of above-described steel-shelled concrete vacuum auxiliary pouring system, comprise the following steps:
1) perfusion equipment and pumped vacuum systems are installed with box hat 1 and are connected;
2) air-leakage test is carried out to pumped vacuum systems;
3) concrete pump for needing to pour is delivered in hopper 7;
4) opening controlling valve 5, make filling concrete into box hat 1, by controlling the rate of flooding of valve regulation concrete, make The rate of flooding of concrete is highly raised and gradually reduced with the concrete being filled into box hat, and filling concrete is to apart from box hat During 1 top surface 15cm~25cm, vavuum pump 2 is opened, the bubble mixed in concrete is extracted by exhaust tube 4;
5) after the full box hat 1 of filling concrete, vavuum pump 2 and control valve 5 are closed successively, stops filling concrete;
Further, the step 5) after, it is further comprising the steps of:
6) perfusion equipment and pumped vacuum systems are removed in cleaning;
7) form removal observation pours effect after 24h, pours outward appearance and produces a desired effect, and high performance flowing concrete filling is close It is real, concrete surface amorphousness defect.
Further, described step 4) in, filling concrete is to the rate of flooding in box hat 1:Concrete is from box hat 1 It is 30m that bottom, which is irrigated to the rate of flooding during middle part of box hat 1 (being in the middle of box hat 1 in the middle part specific embodiment of box hat 1),3/ h, is mixed Rate of flooding is 20m when solidifying soil is from the perfusion of the middle part of box hat 1 to apart from 1 top 20cm of box hat3/ h, concrete is pushed up from apart from box hat 1 Portion 20cm to box hat 1 fill when rate of flooding be 5m3/ h~10m3/h。
Further, the negative pressure of the formation of vavuum pump 2 is -0.01Mpa~-0.08Mpa.
Further, open after vavuum pump, vavuum pump formation negative pressure, while exhaust tube extracts bubble in concrete, Slurries can be taken out of, grout outlet or discharge pipe is used as.
Further, in the step 5) in, the standard of the full box hat 1 of described filling concrete is specifically referred to, exhaust tube Top is higher than the scent pore 30cm at the top of box hat, and the pulp formed in pressure difference, each slurry storing tank is without the enrichment of obvious bubble and bleeding, even Matter is good.
Further, in the step 5) in, otherwise observing and nursing discharge pipe needs to close down vavuum pump without obvious overfall phenomenon 2;Pulp is observed in each slurry storing tank 3 without the enrichment of obvious bubble and during bleeding, first closes down and stops concrete filling after vavuum pump 2 immediately Note.
Further, in the step 4) in, carry out strict control rate of flooding, rate of flooding during filling concrete The exclusion of the too fast filling effect and bubble for having a strong impact on concrete, rate of flooding has a strong impact on the work efficiency poured slowly excessively, in order to Effectively control in speed of perfusion, the hopper 7 that adjustable dispensing speed is entered using pump pump, cached by hopper 7 and the valve of control valve 5 The size control dispensing speed that door is opened, the rate of flooding of concrete is specific as follows:Rate of flooding is controlled during perfusion housing bottom surface In 30m3/ h, irrigates the pars intermedia Time-sharing control rate of flooding of housing in 20m3/ h, until irrigating from top surface 20cm.
Further, the concrete of perfusion is the preparation of high performance flowing concrete in self-compacting concrete, box hat 1, The compound buck agent using independent research is needed, according to environment temperature, raw material fluctuation range etc., its match ratio is adjusted, makes Performance of Self-compacting Concrete meets the index of correlation of table 1;It is irrigated using self-compacting concrete, utilizes the work of self-compacting concrete Make function admirable, low-heat, high volume stability soil, further increase the density and structural behaviour of steel-shelled concrete.
The Performance of Self-compacting Concrete index of table 1
Parameter Index request Remarks
Concrete grade Meet design requirement /
Concrete newly mixes divergence (mm) 650±50 Retention time >=1.5h
V-type funnel flow rate Time (s) 5~15 Retention time >=1.5h
L-type instrument tests H2/H1 ≥0.8 Retention time >=1.5h
Concrete apparent density (kg/m3) 2300~2400 /
Fresh concrete air content (%) ≤5.0 /
Maximum aggregate size (mm) 20 /
Further, the step 1) in, perfusion equipment and pumped vacuum systems are installed with box hat when being connected, and reduce exhaust tube 4 length and the quantity of elbow;Pumping procedure should take reduction pumping resistance measure, as reduced sebific duct length, reducing bend pipe The reasonable consideration of quantity and pump number distance, the single whole casting process of separation ensures continuous placing.
Only presently preferred embodiments of the present invention above, can not limit the interest field of the present invention with this certainly, Therefore the equivalence changes made according to scope of the present invention patent, still belong to protection scope of the present invention.

Claims (10)

1. a kind of steel-shelled concrete vacuum auxiliary pouring system, it is characterised in that including perfusion equipment, pumped vacuum systems and steel Shell, perfusion equipment is arranged at the top of box hat;
Wherein, perfusion equipment includes hopper and control valve, and hopper is arranged at the top of box hat, and the outlet of hopper lower end is connected with down Expects pipe, control valve is arranged on tremie pipe, and the lower end of tremie pipe at the top of box hat with connecting;
Pumped vacuum systems includes multiple vavuum pumps, and each vavuum pump is connected with a slurry storing tank by exhaust tube, and slurry storing tank leads to Exhaust tube is crossed with being connected at the top of box hat.
2. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that set at the top of slurry storing tank There is cloche, the bottom of slurry storing tank is provided with hand door.
3. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that the number of vavuum pump is 2~6, the number of slurry storing tank is consistent with the number of vavuum pump.
4. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that multiple slurry storing tank difference It is connected by exhaust tube with the surrounding at the top of box hat or corner.
5. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that be additionally provided with the top of box hat Multiple passages.
6. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that frame is provided with the top of box hat Frame, framework includes the section bar of multiple cross-distributions.
7. steel-shelled concrete vacuum auxiliary pouring system according to claim 1, it is characterised in that each connect with vavuum pump Valve and vacuum meter are installed on successively on the exhaust tube connect.
8. using the method for filling of the steel-shelled concrete vacuum auxiliary pouring system described in claim 1, it is characterised in that including Following steps:
1) perfusion equipment and pumped vacuum systems are installed with box hat and are connected;
2) air-leakage test is carried out to pumped vacuum systems;
3) concrete pump is delivered in hopper;
4) opening controlling valve, makes filling concrete into box hat, by controlling the rate of flooding of valve regulation concrete, makes concrete Rate of flooding highly raise and gradually reduce with the concrete being filled into box hat, filling concrete is to apart from box hat top surface During 15cm~25cm, vavuum pump is opened, the bubble mixed in concrete is extracted by exhaust tube;
5) after the full box hat of filling concrete, vavuum pump and control valve are closed successively, stops filling concrete.
9. steel-shelled concrete vacuum auxiliary pouring method according to claim 8, it is characterised in that described step 4) In, rate of flooding of the filling concrete into box hat is:Concrete irrigates rate of flooding during in the middle part of box hat from box hat bottom For 25m3/ h~35m3/ h, concrete is irrigated in the middle part of box hat to apart from rate of flooding is 15m during 15cm~25cm at the top of box hat3/ H~25m3/ h, concrete from the top of the box hat 15cm~25cm to box hat fill when rate of flooding be 5m3/ h~10m3/h。
10. steel-shelled concrete vacuum auxiliary pouring method according to claim 8, it is characterised in that the perfusion it is mixed Solidifying soil is self-compacting concrete.
CN201710326427.4A 2017-05-10 2017-05-10 Steel-shelled concrete vacuum auxiliary pouring system and method Pending CN107034892A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109910132A (en) * 2019-03-08 2019-06-21 南京工程学院 The bubble and hole of FRP reinforced concrete improve device and its application method
CN112252724A (en) * 2020-10-19 2021-01-22 广东二十冶建设有限公司 Construction method for steel plate concrete combined shear wall wrapped with multiple cavities
CN112359655A (en) * 2020-09-27 2021-02-12 北京鸿锐嘉科技发展有限公司 Ballastless track self-compacting concrete pouring intelligent management system and pouring method

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CN204781979U (en) * 2015-06-17 2015-11-18 中交一公局第四工程有限公司 Self -compaction slabstone concrete distributing device
CN206768830U (en) * 2017-05-10 2017-12-19 广东省长大公路工程有限公司 Steel-shelled concrete vacuum auxiliary pouring system

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JP2002047802A (en) * 2000-08-02 2002-02-15 Kyokuto Kogen Concrete Shinko Kk Injecting method for grout material in prestressed concrete
CN201746301U (en) * 2010-06-04 2011-02-16 上海赛东科技有限公司 Pneumatic vertical filling machine
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Publication number Priority date Publication date Assignee Title
CN109910132A (en) * 2019-03-08 2019-06-21 南京工程学院 The bubble and hole of FRP reinforced concrete improve device and its application method
CN112359655A (en) * 2020-09-27 2021-02-12 北京鸿锐嘉科技发展有限公司 Ballastless track self-compacting concrete pouring intelligent management system and pouring method
CN112359655B (en) * 2020-09-27 2022-05-17 北京鸿锐嘉科技发展有限公司 Ballastless track self-compacting concrete pouring intelligent management system and pouring method
CN112252724A (en) * 2020-10-19 2021-01-22 广东二十冶建设有限公司 Construction method for steel plate concrete combined shear wall wrapped with multiple cavities

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