CN106272895A - Mortar injection forming equipment and finished product take out technique - Google Patents
Mortar injection forming equipment and finished product take out technique Download PDFInfo
- Publication number
- CN106272895A CN106272895A CN201610988318.4A CN201610988318A CN106272895A CN 106272895 A CN106272895 A CN 106272895A CN 201610988318 A CN201610988318 A CN 201610988318A CN 106272895 A CN106272895 A CN 106272895A
- Authority
- CN
- China
- Prior art keywords
- mold
- finished product
- laminate
- forming equipment
- injection forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/261—Moulds therefor
- B28B1/262—Mould materials; Manufacture of moulds or parts thereof
- B28B1/264—Plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The present invention relates to a kind of ceramic industry former and technique, particularly a kind of mortar injection forming equipment and finished product take out technique.Including mold, the Grouting Pipe being connected with mold top, mold being provided with the drain pipe being connected with outlet pump, Grouting Pipe is negative value with the pressure reduction of drain pipe.When slurry filled in mold reach plastic-less deformation occur time, after mold is separated, at vertical Split mold outer cover plate, concrete with vertical split pattern for laminate 90-degree rotation is become level, after carrying on Split mold, finished product falls on laminate, then, after laminate removal, finished product can be transported to next process.This finished product takes out technique, has easily operated, the advantage that breakage rate is low.
Description
Technical field
The present invention relates to a kind of ceramic industry former and technique, particularly a kind of mortar injection forming equipment and finished product
Take out technique.
Background technology
Traditional sanitary ceramics produces and belongs to labor-intensive production, produces mainly by numerous manpowers, and high in forming room
Temperature, high humidity are bigger to ear, the heart health hazards of people.
Molding every day workman will high temperature, high humidity environment in work ten several hours, and can only note once slurry (10 12
Individual product), physical demands is bigger.
Traditional molding workshop indoor temperature to reach more than 30 DEG C, and humidity to reach 50 60 degree.
Traditional molding workshop to reach the temperature of more than 30 DEG C, and to burn every day the substantial amounts of energy, just at present I
Company molding every day heat supply natural gas to be burnt 3000m3。
It is high-pressure slip-casting molding that sanitary ceramics molding now produces state-of-the-art, and the manufacturing cost of its every mold is several
Wan Yuan, the mould being finished and cannot reclaiming, and inconvenience product renewing.It is only applicable to oversupplied goods, it is understood that the most at present
Sanitary ceramics market for, the product of vitality of also less than nothing long, for its life line, a production line is hundreds of
The fund input of ten thousand.
Summary of the invention
It is an object of the invention to overcome various drawbacks present in background technology to provide a kind of and reduce energy resource consumption, fall
The mortar injection forming equipment of low labor intensity and finished product take out technique.
The former of the present invention adopts the following technical scheme that
A kind of mortar injection forming equipment, including mold, the Grouting Pipe being connected with mold top, mold is provided with and exports
The drain pipe that pump connects, Grouting Pipe is negative value with the pressure reduction of drain pipe.
Use the mortar injection forming equipment of technique scheme compared with prior art, it is possible to greatly reduce fund input, subtract
Low labor strength, improves production efficiency.
The preferred version that former is used is:
Grouting Pipe is connected with grouting pump.
Drain pipe is connected with outlet pump.
Grouting Pipe is-0.1～0Mpa with the pressure difference of drain pipe.
The rated pressure value of outlet pump is-0.9Mpa.
The moulding process of the present invention adopts the following technical scheme that
The finished product of a kind of mortar injection forming equipment takes out technique, when slurry plastic-less deformation filled in mold occurs, by mould
After the most separately, at vertical Split mold outer cover plate, concrete with vertical split pattern for laminate 90-degree rotation is become horizontal
State, after carrying on Split mold, finished product falls on laminate, then, after laminate removal, finished product can be transported to down one work
Sequence.
This finished product taking technique, has: easily operated advantage, makes the breakage rate of finished product reduce.
Laminate is a sheet type structure, and laminate is removed by artificial translation or fork truck.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
In figure: grouting pump 1, mold 2, product 3, outlet pump 4, support 5, Grouting Pipe 6, drain pipe 7.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment describe in detail the present invention:
A kind of mortar injection forming equipment, mold 1 top is provided with Grouting Pipe 6, and Grouting Pipe 6 is connected with grouting pump 1, on mold 1
Being provided with the drain pipe 7 being connected with outlet pump 4, Grouting Pipe 6 is negative value with the pressure reduction of drain pipe 7；Grouting Pipe and the pressure of drain pipe
Difference is-0.1 Mpa, and the rated pressure value of outlet pump is-0.9Mpa.
Filling forming method is: Grouting Pipe 6 is in the milk in mold 2 by grouting pump 1, meanwhile, opens outlet pump 4, will
Excessive moisture in mold 2 is discharged by outlet pump 4；Ambient temperature about 20 DEG C in temperature required for this forming method is right
Humidity has no requirement.People's comfort level in the environment can be improved, reduce the injury of Environmental insults, allow people comfortable
Environment works.After using this technique, every day can save natural gas；In the feelings not changing used mold 2 material Gypsum Fibrosum powder
Under condition, mold service life 20～30% can be extended, saved resource；Reduce dust pollution, the most recyclable profit of mold 2
With, decrease hot type high-volume, reduce by 20～30% than the cost of the mold 2 of traditional moulding process.The ultimate cost of this technique
The fund of 60% can be saved than Belt-type tools, and change the line of production easily；Article one, putting into of production line is the 10% of high pressing production line, yield
It is the several times of high pressing production line；Comparing with conventional sanitation pottery molding production process, efficiency can improve 4～6 times；The rate of producing into can carry
High 5～8 percentage points.
The finished product of a kind of mortar injection forming equipment takes out technique, when slurry plastic-less deformation filled in mold occurs
(i.e. having External Force Acting, the situation of plastic deformation also will not occur again, namely reach required for different product is suitably dried
Degree), after being separated by mold, at vertical Split mold outer cover plate, laminate and vertical split pattern are specifically rotated 90
Spending into level, after carrying on Split mold, finished product falls on laminate, then, after laminate removal, can be transported to by finished product
Next process.Laminate is a sheet type structure, and laminate is removed by artificial translation or fork truck.This finished product takes out technique, tool
Have: easily operated, the advantage that breakage rate is low.
Claims (7)
1. a mortar injection forming equipment, including mold, the Grouting Pipe being connected with mold top, it is characterised in that: mold
On be provided with the drain pipe being connected with outlet pump, Grouting Pipe is negative value with the pressure reduction of drain pipe.
Mortar injection forming equipment the most according to claim 1, it is characterised in that: Grouting Pipe is connected with grouting pump.
Mortar injection forming equipment the most according to claim 1, it is characterised in that: drain pipe is connected with outlet pump.
Mortar injection forming equipment the most according to claim 1, it is characterised in that: Grouting Pipe is-0.1 with the pressure difference of drain pipe
～0Mpa.
Mortar injection forming equipment the most according to claim 1, it is characterised in that: the rated pressure value of outlet pump is-0.9Mpa.
6. the finished product of a mortar injection forming equipment takes out technique, it is characterised in that: when in mold, filled slurry non-plastic becomes
When shape occurs, after mold is separated, at vertical Split mold outer cover plate, laminate is specifically rotated with vertical split pattern
90 degree become level, and after carrying on Split mold, finished product falls on laminate, then, after laminate removal, can be transported by finished product
To next process.
Filling forming method the most according to claim 6, it is characterised in that: laminate is a sheet type structure, and laminate passes through
Artificial translation or fork truck removal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610988318.4A CN106272895A (en) | 2016-11-10 | 2016-11-10 | Mortar injection forming equipment and finished product take out technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610988318.4A CN106272895A (en) | 2016-11-10 | 2016-11-10 | Mortar injection forming equipment and finished product take out technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106272895A true CN106272895A (en) | 2017-01-04 |
Family
ID=57721321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610988318.4A Pending CN106272895A (en) | 2016-11-10 | 2016-11-10 | Mortar injection forming equipment and finished product take out technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106272895A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN107813403A (en) * | 2017-11-23 | 2018-03-20 | 唐山奇隆洁具有限公司 | The grouting equipment of toilet seat water tank and the method for producing toilet seat water tank |
| CN108407048A (en) * | 2018-03-14 | 2018-08-17 | 唐山奇隆洁具有限公司 | Automatic closestool at blank technology |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202846679U (en) * | 2012-06-11 | 2013-04-03 | 醴陵市城区精瓷机械厂 | Full-automatic ceramic manufacturing system |
| CN103009458A (en) * | 2013-01-15 | 2013-04-03 | 唐山森兰瓷科技有限公司 | Multi-lifting turnover type slip-casting forming machine |
| CN103465364A (en) * | 2013-07-27 | 2013-12-25 | 云南盛凌瓷业有限公司 | Forming equipment for batch production of sanitary ware products and manufacturing process thereof |
| CN203496109U (en) * | 2013-07-27 | 2014-03-26 | 云南盛凌瓷业有限公司 | Pipeline with slurry grouting and removing dual functions for pedestal pan production |
| WO2015185651A1 (en) * | 2014-06-04 | 2015-12-10 | Imerys Ceramics France | Ceramic compositions |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
-
2016
- 2016-11-10 CN CN201610988318.4A patent/CN106272895A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202846679U (en) * | 2012-06-11 | 2013-04-03 | 醴陵市城区精瓷机械厂 | Full-automatic ceramic manufacturing system |
| CN103009458A (en) * | 2013-01-15 | 2013-04-03 | 唐山森兰瓷科技有限公司 | Multi-lifting turnover type slip-casting forming machine |
| CN103465364A (en) * | 2013-07-27 | 2013-12-25 | 云南盛凌瓷业有限公司 | Forming equipment for batch production of sanitary ware products and manufacturing process thereof |
| CN203496109U (en) * | 2013-07-27 | 2014-03-26 | 云南盛凌瓷业有限公司 | Pipeline with slurry grouting and removing dual functions for pedestal pan production |
| WO2015185651A1 (en) * | 2014-06-04 | 2015-12-10 | Imerys Ceramics France | Ceramic compositions |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
Non-Patent Citations (1)
| Title |
|---|
| 成智文: "卫生陶瓷低压快排水成形技术", 《陶瓷》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN107813403A (en) * | 2017-11-23 | 2018-03-20 | 唐山奇隆洁具有限公司 | The grouting equipment of toilet seat water tank and the method for producing toilet seat water tank |
| CN108407048A (en) * | 2018-03-14 | 2018-08-17 | 唐山奇隆洁具有限公司 | Automatic closestool at blank technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106272895A (en) | Mortar injection forming equipment and finished product take out technique | |
| CN106948446A (en) | A kind of closestool method of manufacturing technology for being integrally formed artificial stone shell plus ceramic liner | |
| CN105034141A (en) | Grouting combined mould | |
| CN104175389A (en) | Manufacturing process for die-casting saggars with refractory materials | |
| CN106378856A (en) | Grouting forming device and technology | |
| CN206622616U (en) | A kind of hot pressing graphite jig | |
| CN101585221A (en) | Compression molding die structure of precision rubber part | |
| CN206186050U (en) | Concrete die and concrete release agent device | |
| CN109079963A (en) | A kind of manufacturing method of single side pressure mold and ITO flat target | |
| CN107755506A (en) | A kind of preheating furnace furnace bottom expansion joint manufacturing process device | |
| CN209851182U (en) | Ceramic forming equipment | |
| CN103978540A (en) | Method for producing squatting pan by high-pressure molds | |
| CN104842531B (en) | A kind of mould of easy die sinking | |
| CN103934886A (en) | Corrugated-edge concave-convex-face ceramic tile manufacturing mold | |
| CN103926126A (en) | Cement raw material tablet test device and cement raw material tabletting method | |
| CN106239048B (en) | The processing method of Flat die granulating machine granulation mould type hole | |
| CN206227550U (en) | brick tea tea cake automatic demoulding mould | |
| CN101195238A (en) | Toilet and bathroom ceramic apparatus base substrate shaping technique | |
| CN204565050U (en) | A kind of super large external form sand mold | |
| CN201371539Y (en) | Compression molding die structure of precision rubber part | |
| CN206780616U (en) | A kind of mould made for ceramic sanitary appliance | |
| CN203973724U (en) | A kind of lower die structure of using for die casting saggar | |
| CN206465255U (en) | A kind of press device for recovering powder | |
| CN201195343Y (en) | Composite laminboard molding mould | |
| CN203824816U (en) | Cement raw material tabletting test device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170104 |
|
| RJ01 | Rejection of invention patent application after publication |