CN110900934A - Full-automatic pouring car cushion revolving stage foaming production line of robot - Google Patents
Full-automatic pouring car cushion revolving stage foaming production line of robot Download PDFInfo
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- CN110900934A CN110900934A CN201911199448.XA CN201911199448A CN110900934A CN 110900934 A CN110900934 A CN 110900934A CN 201911199448 A CN201911199448 A CN 201911199448A CN 110900934 A CN110900934 A CN 110900934A
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- production line
- rotary table
- foaming
- die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a robot full-automatic pouring automobile cushion rotary table foaming production line, which is characterized in that: the device comprises a multi-station rotary table, a manipulator and a high-pressure foaming machine; the multi-station rotary table comprises a base platform and die carriers, wherein the base platform can continuously rotate around the center of the base platform in a horizontal plane, the die carriers are used for fixing dies, the die carriers are uniformly distributed at the upper end of the outer ring of the base platform, the outer side of the base platform is sequentially divided into a taking and placing area, a die cleaning operation area, a release agent spraying area, a steel wire framework placing area, a pouring area and a curing area, and the base platform is rotated to enable each die carrier to respectively flow through each area in a circulating manner; the manipulator is arranged in the pouring area and can automatically track the mould in the pouring area and pour the foaming raw material; the high-pressure foaming machine provides foaming raw materials for the mechanical arm. The invention has automatic and continuous operation and high production efficiency.
Description
Technical Field
The invention relates to a foaming production line for a rotary table of an automotive upholstery, in particular to a robot full-automatic pouring foaming production line for a rotary table of an automotive cushion.
Background
At present, with the continuous progress of the technical level of the automotive industrial automation equipment in China, the application of a manipulator is more and more common, the requirement on the production efficiency of a turntable type production line is higher and higher in order to meet the requirement that a foam product is poured by the manipulator for an automotive cushion mold, the original technology adopts a working mode of slow-fast-slow-stop for controlling the position of each station by a proximity switch, and the operation mode belongs to intermittent operation and is low in efficiency.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a robot full-automatic pouring automobile cushion turntable foaming production line which automatically and continuously operates and has high production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a full-automatic pouring car cushion revolving stage foaming production line of robot, its difference lies in:
the multi-station rotary table comprises a base table and die carriers, wherein the base table can continuously rotate around the center of the base table in a horizontal plane, the die carriers are used for fixing dies, the die carriers are uniformly distributed at the upper end of the outer ring of the base table, the outer side of the base table is sequentially divided into a taking and placing area, a die cleaning operation area, a die release agent spraying area, a steel wire framework placing area, a pouring area and a curing area, and the base table is rotated to enable each die carrier to respectively flow through each area in a circulating manner;
the manipulator is arranged in the pouring area and can automatically track the mold in the pouring area and pour the foaming raw material;
and
and the high-pressure foaming machine is used for providing foaming raw materials for the mechanical arm.
According to the technical scheme, the automatic control device further comprises an electric control system for electrically controlling the mechanical arm and the high-pressure foaming machine.
According to the technical scheme, the base platform comprises a support, a slewing bearing and a turntable connecting steel beam; the support is fixed on the ground; the slewing bearing is connected to the periphery of the support; the rotary table connecting steel beams are provided with a plurality of steel beams which extend in the horizontal plane along the diverging direction of the center of the support respectively, one end, close to the support, of each rotary table connecting steel beam is fixed with the slewing bearing respectively, and the upper end, far away from the support, of one end of each rotary table connecting steel beam is provided with the die carrier respectively.
According to above technical scheme, the production line is still including the drive multistation revolving stage pivoted transmission, transmission includes gear motor, sprocket, and chain, gear motor by electrical system carries out automatically controlled, the sprocket by gear motor drive rotates, the chain is constructed for closed ring form in order to connect respectively the girder steel is connected to the revolving stage and is fixed in the edge of seat platform, the sprocket with the chain meshing is in order to drive each the girder steel rotation is connected to the revolving stage.
According to the technical scheme, the production line further comprises a mold temperature controller electrically controlled by the electric control system, and the mold temperature controller is arranged on the rotary table connecting steel beam.
According to the technical scheme, the mold temperature controller comprises a water pipe for heating the mold.
According to the technical scheme, the transmission device further comprises a plurality of idler wheels and a ground rail, the idler wheels are respectively arranged at the lower ends of the rotary table connecting steel beams, and the ground rail is laid along the running track of the idler wheels.
According to the technical scheme, the mechanical arm is provided with a mixing head for pouring and foaming; the production line also comprises a position detection device, wherein the position detection device comprises two encoders which are respectively electrically connected with the electric control system and arranged on the transmission device, one encoder is used for detecting the positions of the die carriers, and the other encoder is used for detecting the linear speed of the multi-station rotary table.
According to the technical scheme, the production line further comprises a foaming machine steel platform, and the high-pressure foaming machine is placed on the foaming machine steel platform.
According to the technical scheme, manual operation platforms which are convenient for workers to operate are respectively arranged in the picking and placing area, the mold cleaning operation area, the release agent spraying area and the steel wire framework placing area.
Compared with the prior art, the invention has the beneficial characteristics that: according to the robot full-automatic pouring automobile cushion rotary table foaming production line, a base table can continuously rotate around the center of the base table in a horizontal plane, all the mold bases are uniformly distributed on the outer side of the base table, and when all the mold bases rotate along with the base table, the mold taking and placing area, the mold cleaning operation area, the mold release agent spraying area, the steel wire framework placing area, the pouring area and the curing area sequentially rotate in a circulating mode, so that the production line continuously operates, and the production efficiency is high; the manipulator sets up in the pouring district, and the manipulator can be to the mould automatic tracking who rotates to in the pouring district and pour into a mould foaming raw materials, need stop when avoiding the injecting glue, and production line continuous operation, production efficiency is high.
Drawings
FIG. 1 is a front view of a robot full-automatic pouring automobile cushion turntable foaming production line in an embodiment of the invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1 according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion B of FIG. 1 according to an embodiment of the present invention;
FIG. 4 is a top view of a robot full-automatic pouring automobile cushion turntable foaming production line in the embodiment of the invention;
FIG. 5 is a side view of a robot full-automatic pouring automobile cushion turntable foaming production line in the embodiment of the invention;
wherein: 1-multi-station rotary table (101-table (1011-support, 1012-rotary support, 1013-power slip ring, 1014-rotary table connecting steel beam), 102-mould frame, 103-pick-and-place area, 104-mould cleaning operation area, 105-mould spraying agent area, 106-steel wire framework placing area, 107-pouring area, 108-curing area, 109-manual operation platform), 2-mechanical arm, 3-high pressure foaming machine, 4-electric control system, 5-transmission device (501-speed reducing motor, 502-chain wheel, 503-chain, 504-roller, 505-ground rail), 6-mould temperature machine, 7-foaming machine steel platform, 8-encoder.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings.
Referring to fig. 1 to 5, a robot full-automatic pouring automobile cushion rotary table foaming production line according to an embodiment of the present invention includes a multi-station rotary table 1, a manipulator 2, and a high-pressure foaming machine 3; the multi-station turntable 1 comprises a base platform 101 capable of continuously rotating around the center of the base platform in a horizontal plane and a mold frame 102 for fixing a mold, wherein the mold frame 102 is provided with a plurality of mold frames 102 which are uniformly distributed at the upper end of the edge of the base platform 101, a taking and placing area 103, a mold cleaning operation area 104, a mold release agent spraying area 105, a steel wire framework placing area 106, a pouring foaming area 107 and a curing area 108 are formed outside the base platform 101, the base platform 101 can enable each mold frame 102 to respectively and circularly pass through each area, and the mold placing, mold cleaning, mold release agent spraying, steel wire framework placing, pouring, foaming, curing and piece taking operations are sequentially completed on the mold; the manipulator 2 is arranged in the pouring foaming area 107, the manipulator 2 can automatically track the mold in the pouring foaming area 107 and perform pouring foaming, and the mold is injected with glue and foamed after the mold stops rotating; the high-pressure foaming machine 3 is used to supply a foaming material to the robot 2.
Preferably, the production line further comprises an electronic control system 4, and the electronic control system 4 is used for electrically controlling the manipulator 2 and the high-pressure foaming machine 3.
Preferably, the pedestal 101 comprises a support 1011, a slewing bearing 1012, a power slip ring 1013 and a turntable connecting steel beam 1014; the support 1011 is fixed on the ground; slewing bearing 1012 is connected outside support 1011; the power slip ring 1013 is arranged at the center of the upper end of the support 1011 to avoid the disorder of the electric wire during rotation; the turntable connecting steel beams 1014 extend in the horizontal plane along the diverging direction of the center of the support 1011, one end of each turntable connecting steel beam 1014 close to the support 1011 is fixed with the slewing bearing 1012, and the upper end of one end of each turntable connecting steel beam 1014 far from the support 1011 is provided with the formwork 102.
Specifically, the production line further comprises a mold temperature controller 6 electrically controlled by the electric control system 4, and the mold temperature controller 6 is arranged on the turntable connecting steel beam 1014, so that the mold temperature controller 6 rotates along with the rotation of the base 101, and winding is avoided.
Preferably, the mold temperature machine 6 includes a water pipe for heating the mold.
Specifically, the pivoting support 1012 includes an inner side fixed to the support 1011, an outer side fixed to the turntable connecting steel beam 1014, and balls interposed therebetween, so that the turntable connecting steel beam 1014 can rotate relative to the support 1011 when the table 101 is rotated.
Preferably, the production line further comprises a transmission device 5 for driving the multi-station rotary table 1 to rotate, the transmission device 5 comprises a speed reducing motor 501, a chain wheel 502 and a chain 503, the speed reducing motor 501 is electrically controlled by the electric control system 4, the chain wheel 502 is driven to rotate by the speed reducing motor 501, the chain 503 is configured into a closed circular ring shape to be connected with each rotary table connecting steel beam 1014 and arranged at the edge of the seat table 101, the chain wheel 502 is meshed with the chain 503 to drive each rotary table connecting steel beam 1014 to rotate, and the mold frame 102 and the molds in the mold frame 102 are also driven to rotate.
Preferably, the transmission device 5 further comprises a plurality of rollers 504 and a ground rail 505, the rollers 504 are respectively arranged at the lower ends of the connecting steel beams 1014 of the rotary tables to share the pressure of the support 1011, and the ground rail 505 is laid along the walking track of the rollers 504 to avoid shaking caused by uneven ground surface during rotation.
Preferably, the robot 2 has a mixing head for pouring and for foaming; the production line also comprises a position detection device, the position detection device comprises two encoders 8 which are respectively electrically connected with the electric control system 4, the two encoders 8 are respectively arranged on the transmission device 5, one of the encoders is used for detecting the position of each die carrier 102, the other encoder is used for detecting the linear speed of the multi-station turntable 1, and signals are transmitted to the manipulator 2 through the electric control system 4, so that the automatic tracking of the die in the pouring foaming area 107 and the pouring of the foaming raw material are realized.
Preferably, the production line still includes foaming machine steel platform 7, has placed high-pressure foaming machine 3 on the foaming machine steel platform 7, makes high-pressure foaming machine 3 be located high relief position, conveniently provides the foaming raw materials for manipulator 2, moreover the rational utilization space.
Preferably, the electric control system 4 is arranged outside the multi-station rotary table 1, so that the operation is convenient.
Preferably, manual operation platforms 109 which are convenient for workers to operate are respectively arranged in the pick-and-place area 103, the mold cleaning operation area 104, the release agent spraying area 105 and the steel wire framework placing area 106, so that the workers can operate the molds conveniently.
Referring to fig. 1 to 5, in a full-automatic pouring automobile cushion turntable foaming production line of a robot according to an embodiment of the present invention, a base 101 can continuously rotate around the center of the base in a horizontal plane, mold bases 102 are uniformly arranged on the outer side of the base 101, the outer side of the base 101 is divided into a mold taking and placing area 103, a mold cleaning operation area 104, a mold release agent spraying area 105, a steel wire framework placing area 106, a pouring foaming area 107, and a curing area 108, first, a worker places a mold on the mold base 102 located in the mold taking and placing area 103, then sequentially performs mold cleaning, mold release agent spraying, and steel wire framework mounting processes in the mold cleaning operation area 104, the mold release agent spraying area 105, and the steel wire framework placing area 106, when the mold base 102 rotates and is placed from the steel wire framework placing area 106 to the pouring foaming area 107, an electric control system 4 controls a manipulator 2 to automatically track pouring, and after the pouring of a foaming material is completed, the mold base 102 rotates and is transitioned from the, the mould is rotatory to getting to put the district 103 and take out the mould that has processed after accomplishing the curing process, and production line continuous operation is in order to accomplish each process, and production efficiency is high, and manipulator 2 can be to the mould auto-tracing that rotates to in the pouring foaming district 107 and pour the foaming raw materials, need stop when avoiding the injecting glue, continuous operation, and production efficiency is high.
The above description is provided for the purpose of describing the present invention in more detail, and it should not be construed that the present invention is limited to the description, and it will be apparent to those skilled in the art that various modifications and substitutions can be made without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a full-automatic pouring car cushion revolving stage foaming production line of robot which characterized in that:
the multi-station rotary table comprises a base table and die carriers, wherein the base table can continuously rotate around the center of the base table in a horizontal plane, the die carriers are used for fixing dies, the die carriers are uniformly distributed at the upper end of the outer ring of the base table, the outer side of the base table is sequentially divided into a taking and placing area, a die cleaning operation area, a die release agent spraying area, a steel wire framework placing area, a pouring area and a curing area, and the base table is rotated to enable each die carrier to respectively flow through each area in a circulating manner;
the manipulator is arranged in the pouring area and can automatically track the mold in the pouring area and pour the foaming raw material;
and
and the high-pressure foaming machine is used for providing foaming raw materials for the mechanical arm.
2. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 1 is characterized in that: the device also comprises an electric control system for electrically controlling the mechanical arm and the high-pressure foaming machine.
3. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 2 is characterized in that: the base platform comprises a support, a slewing bearing and a turntable connecting steel beam; the support is fixed on the ground; the slewing bearing is connected to the periphery of the support; the rotary table connecting steel beams are provided with a plurality of steel beams which extend in the horizontal plane along the diverging direction of the center of the support respectively, one end, close to the support, of each rotary table connecting steel beam is fixed with the slewing bearing respectively, and the upper end, far away from the support, of one end of each rotary table connecting steel beam is provided with the die carrier respectively.
4. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 3, characterized in that: the production line further comprises a die temperature controller electrically controlled by the electric control system, and the die temperature controller is arranged on the rotary table connecting steel beam.
5. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 4 is characterized in that: the mold temperature machine comprises a water pipe for heating the mold.
6. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 1 is characterized in that: the production line is still including the drive multistation revolving stage pivoted transmission, transmission includes gear motor, sprocket, and chain, gear motor by electrical system carries out automatically controlled, the sprocket by gear motor drive rotates, the chain is constructed for closed ring form in order to connect each the girder steel is connected to the revolving stage and be fixed in the edge of seat platform, the sprocket with the chain meshing is in order to drive each the girder steel rotation is connected to the revolving stage.
7. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 6 is characterized in that: the transmission device further comprises a plurality of rollers and a ground rail, the rollers are respectively arranged at the lower ends of the rotary table connecting steel beams, and the ground rail is laid along the walking track of the rollers.
8. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 1 is characterized in that: the manipulator is provided with a mixing head for pouring and foaming; the production line also comprises a position detection device, wherein the position detection device comprises two encoders which are respectively electrically connected with the electric control system and arranged on the transmission device, one encoder is used for detecting the positions of the die carriers, and the other encoder is used for detecting the linear speed of the multi-station rotary table.
9. The robot full-automatic pouring automobile cushion rotary table foaming production line of claim 1 is characterized in that: the production line further comprises a foaming machine steel platform, and the high-pressure foaming machine is placed on the foaming machine steel platform.
10. The robot full-automatic pouring automobile cushion turntable foaming production line as claimed in any one of claims 1 to 9, characterized in that: and manual operation platforms which are convenient for workers to operate are respectively arranged in the picking and placing area, the die cleaning operation area, the demolding agent spraying area and the steel wire framework placing area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911199448.XA CN110900934A (en) | 2019-11-29 | 2019-11-29 | Full-automatic pouring car cushion revolving stage foaming production line of robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911199448.XA CN110900934A (en) | 2019-11-29 | 2019-11-29 | Full-automatic pouring car cushion revolving stage foaming production line of robot |
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| Publication Number | Publication Date |
|---|---|
| CN110900934A true CN110900934A (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911199448.XA Pending CN110900934A (en) | 2019-11-29 | 2019-11-29 | Full-automatic pouring car cushion revolving stage foaming production line of robot |
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| CN (1) | CN110900934A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112078000A (en) * | 2020-09-30 | 2020-12-15 | 中民筑友智能装备科技有限公司 | Rotation type assembly line PC component production line |
| CN114851458A (en) * | 2022-04-20 | 2022-08-05 | 重庆凯讯橡塑制品有限公司 | Polyurethane tire production line |
| CN116851729A (en) * | 2023-09-04 | 2023-10-10 | 江苏金泰堡机械制造有限公司 | Rotary automatic casting device |
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| CN101185550A (en) * | 2006-11-17 | 2008-05-28 | 顺旺现代包装材料（上海）有限公司 | Seat and preparation method |
| CN104129027A (en) * | 2014-07-15 | 2014-11-05 | 湖南精正设备制造有限公司 | Annular continuous production line of car seats |
| CN106335154A (en) * | 2016-11-15 | 2017-01-18 | 武汉正为机械有限公司 | Highly precious rotary table foaming production line for automotive upholstery |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
| CN207190117U (en) * | 2017-04-28 | 2018-04-06 | 亨内基机械（上海）有限公司 | A kind of seat foaming production line |
| CN208375755U (en) * | 2018-06-19 | 2019-01-15 | 武汉泰盛汽车内饰件有限公司 | Rotation foaming turntable automatic filling production equipment |
-
2019
- 2019-11-29 CN CN201911199448.XA patent/CN110900934A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101185550A (en) * | 2006-11-17 | 2008-05-28 | 顺旺现代包装材料（上海）有限公司 | Seat and preparation method |
| CN104129027A (en) * | 2014-07-15 | 2014-11-05 | 湖南精正设备制造有限公司 | Annular continuous production line of car seats |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
| CN106335154A (en) * | 2016-11-15 | 2017-01-18 | 武汉正为机械有限公司 | Highly precious rotary table foaming production line for automotive upholstery |
| CN207190117U (en) * | 2017-04-28 | 2018-04-06 | 亨内基机械（上海）有限公司 | A kind of seat foaming production line |
| CN208375755U (en) * | 2018-06-19 | 2019-01-15 | 武汉泰盛汽车内饰件有限公司 | Rotation foaming turntable automatic filling production equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112078000A (en) * | 2020-09-30 | 2020-12-15 | 中民筑友智能装备科技有限公司 | Rotation type assembly line PC component production line |
| CN114851458A (en) * | 2022-04-20 | 2022-08-05 | 重庆凯讯橡塑制品有限公司 | Polyurethane tire production line |
| CN116851729A (en) * | 2023-09-04 | 2023-10-10 | 江苏金泰堡机械制造有限公司 | Rotary automatic casting device |
| CN116851729B (en) * | 2023-09-04 | 2023-11-17 | 江苏金泰堡机械制造有限公司 | Rotary automatic casting device |
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