CN201168779Y - Six-station metal mould aluminum alloy cast production apparatus - Google Patents
Six-station metal mould aluminum alloy cast production apparatus Download PDFInfo
- Publication number
- CN201168779Y CN201168779Y CNU2008200201369U CN200820020136U CN201168779Y CN 201168779 Y CN201168779 Y CN 201168779Y CN U2008200201369 U CNU2008200201369 U CN U2008200201369U CN 200820020136 U CN200820020136 U CN 200820020136U CN 201168779 Y CN201168779 Y CN 201168779Y
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Abstract
The utility model provides a six-work-station metal-type aluminum-alloy casting producing-device having an annular gyration platform which can achieve intermittent rotation, casting machines are installed on the annular gyration platform at the interval of 60 degrees per circle one by one, the bottom of each casting machine is connected with the upper plane of the annular gyration platform, the first casting machine is a casting work-station, the second casting machine is a cooling work-station, the third casting machine is a cooling work-station, the fourth casting machine is a cooling work-station, the fifth casting machine is a fetching work-station, and the sixth casting machine is a core-setting work-station, each casting machine is provided with an electro-hydraulic control valve unit, each electro-magnetic reversing-valve and double/one-way throttle valve are respectively connected with each oil cylinder. The six-work-station metal-type aluminum-alloy casting producing-device has the advantages that the production of various aluminum-alloy castings can be adapted, the manufacture cost of the annular producing device is further lowered, the precision of the annular producing device meets the higher quality demand, the processing for one work-piece can be finished in about one minute, and the production efficiency is increased by about two times.
Description
Technical field
The utility model relates to metal mold aluminium alloy castings production equipment, is a kind of six station metal mold aluminium alloy castings process units.
Background technology
The metal mold aluminium alloy castings of applicant's research and design annular process units was mainly made cylinder head of motorcycle in recent years, had designed the annular panoramic table and the equipment of 16 stations, 8 stations and 4 stations according to the production characteristics of cylinder head of motorcycle.These process units in use have advantage preferably, compare with original technology, have improved production efficiency and crudy etc.But in use find, when making the aluminium alloy castings of different purposes, the reasonability of station design has important positive role in the annular technology, and the connected mode that it is concrete and the accuracy of structure, all production efficiency, the quality of production are had certain influence, the ring device of cylinder head of motorcycle is difficult to reach the requirement that other foundry goods is produced in high-quality adaptation and existing 16 stations, 8 stations and 4 stations are produced.
Summary of the invention
The purpose of this utility model is, a kind of six station metal mold aluminium alloy castings process units are provided, the deficiency that it exists at prior art, design a kind of process units of six stations, make it can on annular process units, process various aluminium alloy castingses, thereby finish the purpose that production efficiency significantly improves and improve the quality of production.
The utility model for achieving the above object, be achieved through the following technical solutions: six station metal mold aluminium alloy castings process units, it has an annular panoramic table, the annular panoramic table is that batch (-type) rotates, a casting machine is installed in per 60 ° of positions, annular panoramic table border, the casting machine bottom is connected with plane on the annular panoramic table, first casting machine is the cast station, second casting machine is the cooling station, the 3rd casting machine is the cooling station, the 4th casting machine is the cooling station, the 5th casting machine is the pickup station, the 6th casting machine is the core setter position, six oil cylinders are installed on every casting machine, the electric hydraulic control valve group is installed respectively on every casting machine, the electric hydraulic control valve group is connected with Hydraulic Station respectively by conduit under fluid pressure, the electric hydraulic control valve group is provided with a solenoid directional control valve, six Double throttle check valves, six cylinder rod chamber flanges and six oil cylinder rodless cavity flanges, each solenoid directional control valve and Double throttle check valve are connected with each oil cylinder respectively.
The preferred structure that annular panoramic table described in the utility model adopts is: on the annular panoramic table ring-shaped platform is set, decelerator is installed in the ring-shaped platform bottom, on the output shaft of decelerator driving gear is installed, driving gear and rotary support engagement, rotary support is connected with supporting seat, supporting seat is connected with pedestal, and the ring-shaped platform external diameter is 4900 millimeters of φ 4800-φ, and the ring-shaped platform internal diameter is 3900 millimeters of φ 3800-φ.The pedestal baseplane is the 430-470 millimeter apart from the last plan range of ring-shaped platform.The hydraulic pump that Hydraulic Station adopts is a pair vane pump.60 ° of annular panoramic table revolutions are once static, and the speed during rotation is the 120-200 mm/second.
Advantage of the present utility model is: it can adapt to the various aluminium alloy castingses of production, the manufacturing cost of annular process units is further reduced, the accuracy of annular process units has reached the higher quality requirement, it satisfy floor space few in, making in the process reduces to minimum because of the factor of manual operation undue influence product quality, the quality of production is improved a lot, each station is reasonable in design, the production efficiency of making various foundry goods is improved by a relatively large margin, particularly be provided with 3 cooling stations, can reach and finish a workpiece about 1 minute, realized finishing high-quality foundry goods in minimum process time, enhancing productivity reaches about 2 times.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model; Accompanying drawing 2 is I portion structure for amplifying schematic diagrames in the accompanying drawing 1; Accompanying drawing 3 is plan structure schematic diagrames of accompanying drawing 2; Accompanying drawing 4 is solenoid directional control valve and Double throttle check valve fundamental diagrams in the accompanying drawing 2.Accompanying drawing 5 is structural representations of the annular panoramic table 7 of accompanying drawing 1; Accompanying drawing 6 is the structural representations of looking up of accompanying drawing 5;
The specific embodiment
The contrast accompanying drawing is described further the utility model.
7 is annular panoramic tables among the figure, a casting machine is installed in per 60 ° of positions, annular panoramic table 7 borders, annular panoramic table 7 is that batch (-type) rotates, 60 ° of annular panoramic table 7 revolutions are once static, realize casting, pickup, following core when static, speed during rotation is the 120-200 mm/second, and this can finish station and accurately locate, and can improve operating efficiency.The casting machine bottom is connected with plane on the annular panoramic table 7, having six casting machines is installed on the annular panoramic table 7, six stations of six casting machines are respectively: first casting machine 1 is the cast station, second casting machine 2 is cooling stations, the 3rd casting machine 3 is cooling stations, the 4th casting machine 4 is cooling stations, the 5th casting machine 5 is pickup stations, the 6th casting machine 6 is core setter positions, 3 cooling stations are set, be convenient to realize finish a processing work about 1 minute, significantly to enhance productivity.Six oil cylinders are installed on every casting machine described in the utility model respectively, the electric hydraulic control valve group is installed on every casting machine respectively, the electric hydraulic control valve group is connected with Hydraulic Station 9 respectively by conduit under fluid pressure 8, the electric hydraulic control valve group is provided with 6 solenoid directional control valves 12, six Double throttle check valves 13, six cylinder rod chamber flanges 14 and six oil cylinder rodless cavity flanges 15, and each solenoid directional control valve and Double throttle check valve are connected with each oil cylinder respectively.Its operation principle as shown in Figure 4, solenoid directional control valve and Double throttle check valve are installed on the oil circuit of oil cylinder, are convenient to better finish casting, pickup and the core action down of each station, make each parts not fragile, increase the service life, and can better finish requirement of safe production.The concrete structure of annular panoramic table 7 described in the utility model is: on the annular panoramic table 7 ring-shaped platform 16 is set, decelerator 20 is installed in ring-shaped platform 16 bottoms, driving gear 21 is installed on the output shaft of decelerator 20, driving gear 21 and rotary support 22 engagements, rotary support 22 is connected with supporting seat 17, supporting seat 17 is connected with pedestal 18, reduce production costs in order better to realize, reach best production efficiency, 16 external diameter φ 1 are designed to φ 4800-4900 millimeter with ring-shaped platform, ring-shaped platform 16 internal diameter φ 2 are designed to 3900 millimeters of φ 3800-φ, and pedestal 18 baseplanes are designed to the 430-470 millimeter apart from the last plan range H of ring-shaped platform 16.Casting machine described in the utility model is a Gravity casting machines, its structure is open in applicant's patent, it has six oil cylinders, and four oil cylinders all around are installed in same plane, the C of casting machine type framework bottom, in the top and the bottom of C type framework an oil cylinder is installed respectively.Technical scheme described in the utility model is to the further perfect high-quality after ring device and the Gravity casting machines combination, high efficiency, the accurate technical scheme easily that reaches.Since need in the technical program part requirement controlling and carry out accurately, not fragile, so select solenoid directional control valve and Double throttle check valve, reach the associating driving so that combine with the pair vane pump selected for use in the Hydraulic Station, adopt two stage pressures, realize low pressure operation, the high pressure locking reaching the purpose of saving power, thereby further reduces production costs.Holding furnace 10 and automatic casting machine 11 are installed in the outside of annular panoramic table 7 described in the utility model.19 is to adjust pad among the figure.
Claims (5)
1, six station metal mold aluminium alloy castings process units, it is characterized in that: it has an annular panoramic table (7), annular panoramic table (7) is that batch (-type) rotates, a casting machine is installed in per 60 ° of positions, annular panoramic table (7) border, the casting machine bottom is gone up the plane with annular panoramic table (7) and is connected, first casting machine (1) is the cast station, second casting machine (2) is the cooling station, the 3rd casting machine (3) is the cooling station, the 4th casting machine (4) is the cooling station, the 5th casting machine (5) is the pickup station, the 6th casting machine (6) is the core setter position, six oil cylinders are installed on every casting machine, the electric hydraulic control valve group is installed respectively on every casting machine, the electric hydraulic control valve group is connected with Hydraulic Station (9) respectively by conduit under fluid pressure (8), and the electric hydraulic control valve group is provided with 6 solenoid directional control valves (12), six Double throttle check valves (13), six cylinder rod chamber flanges (14) and six oil cylinder rodless cavity flanges (15), each solenoid directional control valve and Double throttle check valve are connected with each oil cylinder respectively.
2, six station metal mold aluminium alloy castings process units according to claim 1, it is characterized in that: ring-shaped platform (16) is set on the annular panoramic table (7), decelerator (20) is installed in ring-shaped platform (16) bottom, driving gear (21) is installed on the output shaft of decelerator (20), driving gear (21) and rotary support (22) engagement, rotary support (22) is connected with supporting seat (17), supporting seat (17) is connected with pedestal (18), ring-shaped platform (16) external diameter (φ 1) is 4900 millimeters of φ 4800-φ, and ring-shaped platform (16) internal diameter (φ 2) is 3900 millimeters of φ 3800-φ.
3, six station metal mold aluminium alloy castings process units according to claim 2, it is characterized in that: pedestal (18) baseplane is the 430-470 millimeter apart from the last plan range (H) of ring-shaped platform (16).
4, six station metal mold aluminium alloy castings process units according to claim 1 is characterized in that: the hydraulic pump that Hydraulic Station (9) adopts is a pair vane pump.
5, six station metal mold aluminium alloy castings process units according to claim 1 and 2, it is characterized in that: 60 ° of annular panoramic table (7) revolutions are once static, and the speed during rotation is the 120-200 mm/second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200201369U CN201168779Y (en) | 2008-04-07 | 2008-04-07 | Six-station metal mould aluminum alloy cast production apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200201369U CN201168779Y (en) | 2008-04-07 | 2008-04-07 | Six-station metal mould aluminum alloy cast production apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201168779Y true CN201168779Y (en) | 2008-12-24 |
Family
ID=40207834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200201369U Expired - Lifetime CN201168779Y (en) | 2008-04-07 | 2008-04-07 | Six-station metal mould aluminum alloy cast production apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201168779Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102009168A (en) * | 2010-12-23 | 2011-04-13 | 浙江精一重工有限公司 | Multi-station casting machine |
| CN102107275A (en) * | 2010-12-28 | 2011-06-29 | 浙江精一重工有限公司 | Motorcycle damping cylinder blank pouring production line |
| CN113245539A (en) * | 2021-05-13 | 2021-08-13 | 马鞍山奥特佳机电有限公司 | Full-automatic casting system of scroll compressor |
-
2008
- 2008-04-07 CN CNU2008200201369U patent/CN201168779Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102009168A (en) * | 2010-12-23 | 2011-04-13 | 浙江精一重工有限公司 | Multi-station casting machine |
| CN102107275A (en) * | 2010-12-28 | 2011-06-29 | 浙江精一重工有限公司 | Motorcycle damping cylinder blank pouring production line |
| CN113245539A (en) * | 2021-05-13 | 2021-08-13 | 马鞍山奥特佳机电有限公司 | Full-automatic casting system of scroll compressor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JI'NAN FOUNDRY + METALFORMING MACHINERY RESEARCH I Free format text: FORMER OWNER: JINAN CASTING + FORGING JIEMAI MACHINERY CO., LTD. Effective date: 20110104 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 250022 JI'NAN FOUNDRY + METALFORMING MACHINERY RESEARCH INSTITUTE CO., LTD., NO.646, JINGSHI ROAD, JI'NAN CITY, SHANDONG PROVINCE TO: 250306 NO.500, FENGHUANG ROAD, CHANGQING DISTRICT, JI'NAN CITY, SHANDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110104 Address after: 250306 Phoenix Road, Changqing District, Shandong, Ji'nan, China, 500 Patentee after: Ji'nan Foundry & Metalforming Machinery Research Institute Co., Ltd. Address before: 250022 Shandong city of Ji'nan province by ten Road No. 464 Ji'nan JFMMRI Jiemai Machinery Co Ltd Patentee before: Jinan Casting & Forging Jiemai Machinery Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20081224 |
|
| CX01 | Expiry of patent term |