CN102259183A - Multi-station full-automobile casting machine - Google Patents

Multi-station full-automobile casting machine Download PDF

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Publication number
CN102259183A
CN102259183A CN2011101940398A CN201110194039A CN102259183A CN 102259183 A CN102259183 A CN 102259183A CN 2011101940398 A CN2011101940398 A CN 2011101940398A CN 201110194039 A CN201110194039 A CN 201110194039A CN 102259183 A CN102259183 A CN 102259183A
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CN
China
Prior art keywords
fixed
workbench
cast
pulley
push rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011101940398A
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Chinese (zh)
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CN102259183B (en
Inventor
张青良
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Zhejiang Wen Yuan Intelligent Technology Co., Ltd.
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ZHEJIANG JINGYI HEAVY INDUSTRY Co Ltd
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Application filed by ZHEJIANG JINGYI HEAVY INDUSTRY Co Ltd filed Critical ZHEJIANG JINGYI HEAVY INDUSTRY Co Ltd
Priority to CN 201110194039 priority Critical patent/CN102259183B/en
Publication of CN102259183A publication Critical patent/CN102259183A/en
Application granted granted Critical
Publication of CN102259183B publication Critical patent/CN102259183B/en
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Abstract

The invention discloses a multi-station full-automobile casting machine comprising a casting robot. The casting robot is fixed on one side of a workbench on a mainframe, at least three casting units are annularly distributed on the workbench, and a hydraulic pushrod mechanism is arranged face to face at one casting unit on one side of the workbench; the hydraulic pushrod mechanism supports the casting unit, a bull gear is arranged at the bottom of the workbench, pulley supports are fixed on the edge of the workbench corresponding to the casting units, each pulley support is provided with a pulley, a guide rail table is arranged on the mainframe and is provided with a motor, the motor drives a small pinion to rotate, the small pinion is meshed with the bull gear, and the pulleys acts circular movement along the guide rail table. With the multi-station full-automobile casting machine, a whole lower mould fixture moves to be regulated through the regulation of a guide rod so as to meet the requirement of an upper casting mould and a lower casting mould on compact matching; simultaneously, the casting units rotate through a hydraulic system, thus the manufactured castings have higher degree of crystallization and higher strength.

Description

A kind of multistation full-automatic casting machine
Technical field:
The present invention relates to the casting machine technical field, more specifically to a kind of casting machine with a plurality of stations.
Background technology:
A lot of Al-alloy parts manufacturers during casting mold, apply the strategy of throwing waves of people into action in process of production, and staff of a station pours into a mould melt, and the staff must run back and forth, seems very mixed and disorderly, and operating efficiency is low simultaneously.
And existing casting machine is not provided with micromatic setting and makes patrix more tight with cooperating of counterdie, influenced the quality of pouring into a mould the product that comes out like this, simultaneously, owing to be that directly cast is entered, the potting syrup body drain gone out, and be artificial liquid feeding, hand labor intensity is big, efficient is low, makes finished product can produce trachoma and crackle, product strength is descended be badly in need of and will improve.
Summary of the invention:
Purpose of the present invention is exactly the deficiency at prior art, and a kind of multistation full-automatic casting machine is provided, and it makes whole lower mould clamping device move adjustment by regulating a guide rod, to satisfy cast patrix and the close-fitting needs of cast counterdie; Simultaneously, it can pass through staff's operating console Automatic Control machine automatic casting, has reduced hand labor power, has reduced the phenomenon of leakage, and by hydraulic system rotary casting unit, makes that the foundry goods degree of crystallinity of cast is better, and intensity is higher.
Technology solution of the present invention is as follows:
A kind of multistation full-automatic casting machine, bag is inserted pouring robot, and pouring robot is fixed on a side of the workbench on the main frame, and annular array is distributed with and is no less than three cast unit on the workbench, in workbench one side, be provided with a hydraulic push rod mechanism over against a cast unit; The push rod of hydraulic push rod mechanism heads on the cast lower mould clamping device of cast unit;
Described workbench bottom forms gear wheel, corresponding cast unit is fixed with pulley support on the work edge of table, and pulley is installed on the pulley support, and main frame is provided with the guide rail platform, on the guide rail platform motor is installed, the driven by motor pinion rotation, pinion is meshed with gear wheel, and pulley is made circular motion along the guide rail platform, corresponding pulley on the guide rail platform, limit switch is installed, and limit switch is spacing to pulley, and the bottom of guide rail platform is fixed with leg;
The column sleeve is in workbench, column one end is fixed on the guide rail platform, be fixed with rotary oil cylinder on the column, on the guide rail platform hydraulic system is installed, hydraulic system comprises hydraulic push rod, be hinged with the support push rod on the hydraulic push rod, support the push rod sleeve on workbench, and be supported on the base plate of cast unit;
Each structure of pouring into a mould the unit is that back mounting is fixed on the base plate, is bolted with guide rod on the back mounting and inserts tube; One end of guide rod is screwed onto guide rod and inserts on the tube, and the other end is fixed on the cast lower mould clamping device; Guide rod is inserted tube one end and is formed adjustment hole, and adjustment hole is an inner hexagonal hole; The slotting tube of guide rod is gone up straight forming gear, is equipped with chain on the gear; Bracing frame is fixed on the cast lower mould clamping device, is fixed with the pouring nozzle container on the bracing frame; The pouring nozzle of pouring nozzle container is aimed at the plug hole on the casting mold.
Be welded with pulley support on the work edge of table, pulley is hinged on the pulley support.
Be fixed with push pole pocket on the back mounting; The push rod sleeve is on push pole pocket, and the one end is fixed on hydraulic pressure and connects on the bayonet socket, and the other end is hinged with contiguous block, is hinged with support arm and back-up block on the contiguous block, and support arm is hinged on cast and goes up on the die clamper, and back-up block is welded on the mounting of back; Hydraulic pressure connects bayonet socket and is clamped between two fixed heads that are welded with on the mounting of back, and hydraulic pressure connection bayonet socket upper sleeve and blocking have the piston of rotary oil cylinder.
Be bolted with 4 guide rods on the back mounting and insert tube, have 4 guide rods to be screwed onto guide rod and insert on the tube.
Beneficial effect of the present invention is:
1, it adopts pouring robot to give die casting, saves a large amount of hand labor power, and by finely tuning the length of guide rod, adjusts the distance of cast lower mould clamping device, makes whole lower mould clamping device move adjustment, to satisfy the cast patrix and to pour into a mould the close-fitting needs of counterdie.Simultaneously, because the assembling of gear and chain is arranged, it is simpler more time saving and energy saving to make when regulating guide rod, simultaneously also more accurate.
2, can allow mould rotate while pouring into a mould by hydraulic system, guarantee that the foundry goods in the mould has crystallization effect preferably.
3, owing to be poured on the pouring nozzle container, slowly be poured in the mould by pouring nozzle again, make cast liquid reduce the phenomenon of leakage, reduced hand labor power, reduce cost by pouring into a mould liquid.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural relation figure of workbench, cast unit, column, guide rail platform and hydraulic system;
Fig. 3 is the schematic perspective view of cast unit;
Fig. 4 is the left view of cast unit;
Fig. 5 is the part rearview of cast unit;
Fig. 6 is the guide rod socket of cast unit and the annexation schematic diagram of guide rod;
Fig. 7 is the guide rod socket of cast unit and the annexation schematic diagram of back mounting.
Among the figure: 1, cast lower mould clamping device; 11, bracing frame; 111, block; 12, pouring nozzle container; 121, pouring nozzle; 122, inserted link; 123, projection; 2, die clamper in the cast; 3, back mounting; 31, guide rod socket; 311, adjustment hole; 312, gear; 32, push pole pocket; 33, back-up block; 34, fixed head; 4, base plate; 5, guide rod; 6, chain; 7, push rod; 8, hydraulic pressure connects bayonet socket; 9, contiguous block; 91, support arm; 92, guide post; 10, casting mold; 101, plug hole; 20, workbench; 201, gear wheel; 202, pulley support; 203, pulley; 204, limit switch; 205, rotary oil cylinder; 30, cast unit; 40, hydraulic push rod mechanism; 50, guide rail platform; 501, motor; 502, pinion; 503, leg; 504, hydraulic system; 505, hydraulic push rod; 506, support push rod; 60, column; 70, pouring robot.
The specific embodiment:
Embodiment: see shown in Fig. 1 to 7, a kind of multistation full-automatic casting machine, bag is inserted pouring robot 70, pouring robot is fixed on a side of the workbench 20 on the main frame, annular array is distributed with and is no less than three cast unit 30 on the workbench 20, in workbench 20 1 sides, be provided with a hydraulic push rod mechanism 40 over against a cast unit 30; The push rod of hydraulic push rod mechanism 40 heads on the cast lower mould clamping device 1 of cast unit 30;
Described workbench 20 bottoms form gear wheel 201, corresponding cast unit 30 is fixed with pulley support 202 on workbench 20 limits, pulley 203 is installed on the pulley support 202, main frame is provided with guide rail platform 50, motor 501 is installed on the guide rail platform 50, motor 501 drives pinion 502 and rotates, pinion 502 is meshed with gear wheel 201, pulley 203 is made circular motion along guide rail platform 50, corresponding pulley 203 on the guide rail platform 50, limit switch 204 is installed, and 204 pairs of pulleys 203 of limit switch are spacing, and the bottom of guide rail platform 50 is fixed with leg 503;
Column 60 sleeves are in workbench 20, column 60 1 ends are fixed on the guide rail platform 50, be fixed with rotary oil cylinder 205 on the column 60, hydraulic system 504 is installed on the guide rail platform 50, hydraulic system 504 comprises hydraulic push rod 505, be hinged with on the hydraulic push rod 505 and support push rod 506, support push rod 506 sleeves on workbench 20, and be supported on the base plate 4 of cast unit 30;
Each structure of pouring into a mould unit 30 is that back mounting 3 is fixed on the base plate 4, is bolted with guide rod on the back mounting 3 and inserts tube 31; One end of guide rod 5 is screwed onto guide rod and inserts on the tube 31, and the other end is fixed on the cast lower mould clamping device 1; Guide rod is inserted tube 31 1 ends and is formed adjustment hole 311, and straight forming has gear 312 on the slotting tube 31 of guide rod, is equipped with chain 6 on the gear 312; Bracing frame 11 is fixed on the cast lower mould clamping device 1, is fixed with pouring nozzle container 12 on the bracing frame 11; The plug hole 101 that the pouring nozzle 121 of pouring nozzle container 12 is aimed on the casting mold 10.
Workbench is welded with pulley support 202 on 20 limits, and pulley 203 is hinged on the pulley support 202.
Adjustment hole 311 is an inner hexagonal hole.
Be fixed with push pole pocket 32 on the back mounting 3; Push rod 7 sleeves are on push pole pocket 32, the one end is fixed on hydraulic pressure and connects on the bayonet socket 8, and the other end is hinged with contiguous block 9, is hinged with support arm 91 and back-up block 33 on the contiguous block 9, support arm 91 is hinged on cast and goes up on the die clamper 2, and back-up block 33 is welded on the mounting 3 of back; Hydraulic pressure connects bayonet socket 8 and is clamped between two fixed heads 34 that are welded with on the mounting 3 of back, and hydraulic pressure connection bayonet socket 8 upper sleeves and blocking have the piston of rotary oil cylinder 205.
Be bolted with 4 guide rods on the back mounting 3 and insert tube 31, have 4 guide rods 5 to be screwed onto guide rod and insert on the tube 31.
Operation principle: motor 501 drives pinion 502 and rotates, pinion 502 is meshed with gear wheel 201, driving gear wheel 201 rotates, pulley 203 is made circular motion along guide rail platform 50, when limit switch 204 is run into next pulley 203, motor 501 stops, and hydraulic push rod mechanism 40 is aimed in a cast unit 30.
Casting mold 10 is fixed on cast lower mould clamping device 1 to be gone up in the die clamper 2 with cast, by rotary oil cylinder 205 sleeves and be fastened on hydraulic pressure and connect on the bayonet socket 8, promote push rod 7, push rod 7 promotes contiguous block 9, make support arm 91 promote cast and go up die clamper 2, simultaneously, the push rod of hydraulic push rod mechanism 40 withstands cast lower mould clamping device 1, compresses casting mold 10.
Regulate adjustment hole 311 by inner hexagon spanner, make 31 rotations of guide rod socket, to spur cast lower mould clamping device 1, realize fine setting, the cast upper die and lower die are closely cooperated owing to about the cooperation of gear 312 and chain 6,4 guide rods 5 are adjusted simultaneously.
Before the cast beginning, pouring nozzle container 12 bottoms form projection 123, by regulating bolting block 111 are arranged on the bracing frame 11, by regulating block 111 and protruding 123 mutual alignments, adjust the angle of inclination of pouring nozzle container 12.
Motor 501 drives gear wheel 201 rotations once more, by limit switch 204 controls, just now the cast unit 30 of loading onto casting mold 10 is spacing near pouring robot 70, the hydraulic push rod 505 of hydraulic system 504 shrinks, the support push rod 506 that is hinged with on the hydraulic push rod 505 slowly promotes, make base plate 4 rotate, 30 rotations of whole cast unit have just been driven simultaneously, during to workpiece to the 80 degree left and right sides, angle, pouring robot 70 will be poured into a mould melt and pour pouring nozzle container 12 into, support push rod 506 then and slowly descend, whole cast cell arrangement is rotation thereupon also, when falling downwards along with rotation, liquid in the pouring nozzle container 12 injects the plug hole 101 on the casting mold 10 thereupon, up to support cylinder 30 complete home positions, casting complete, other are processed successively.

Claims (5)

1. multistation full-automatic casting machine, bag is inserted pouring robot (70), it is characterized in that: pouring robot is fixed on a side of the workbench (20) on the main frame, the last annular array of workbench (20) is distributed with and is no less than three cast unit (30), in workbench (20) one sides, be provided with a hydraulic push rod mechanism (40) over against a cast unit (30); The push rod of hydraulic push rod mechanism (40) heads on the cast lower mould clamping device (1) of cast unit (30);
Described workbench (20) bottom forms gear wheel (201), corresponding cast unit (30) is fixed with pulley support (202) on workbench (20) limit, pulley (203) is installed on the pulley support (202), main frame is provided with guide rail platform (50), motor (501) is installed on the guide rail platform (50), motor (501) drives pinion (502) and rotates, pinion (502) is meshed with gear wheel (201), pulley (203) is made circular motion along guide rail platform (50), guide rail platform (50) is gone up corresponding pulley (203), limit switch (204) is installed, and limit switch (204) is spacing to pulley (203), and the bottom of guide rail platform (50) is fixed with leg (503);
Column (60) sleeve is in workbench (20), column (60) one ends are fixed on the guide rail platform (50), be fixed with rotary oil cylinder (205) on the column (60), hydraulic system (504) is installed on the guide rail platform (50), hydraulic system (504) comprises hydraulic push rod (505), be hinged with on the hydraulic push rod (505) and support push rod (506), support push rod (506) sleeve on workbench (20), and be supported on the base plate (4) of cast unit (30);
Each structure of pouring into a mould unit (30) is that back mounting (3) is fixed on the base plate (4), is bolted with guide rod on the back mounting (3) and inserts tube (31); One end of guide rod (5) is screwed onto guide rod and inserts on the tube (31), and the other end is fixed on the cast lower mould clamping device (1); Guide rod is inserted tube (31) one ends and is formed adjustment hole (311), and the slotting tube of guide rod (31) is gone up straight forming gear (312), is equipped with chain (6) on the gear (312); Bracing frame (11) is fixed on the cast lower mould clamping device (1), is fixed with pouring nozzle container (12) on the bracing frame (11); The pouring nozzle (121) of pouring nozzle container (12) is aimed at the plug hole (101) on the casting mold (10).
2. a kind of multistation full-automatic casting machine according to claim 1 is characterized in that: workbench (20) is welded with pulley support (202) on the limit, and pulley (203) is hinged on the pulley support (202).
3. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: adjustment hole (311) is an inner hexagonal hole.
4. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: be fixed with push pole pocket (32) on the back mounting (3); Push rod (7) sleeve is on push pole pocket (32), the one end is fixed on hydraulic pressure and connects on the bayonet socket (8), the other end is hinged with contiguous block (9), be hinged with support arm (91) and back-up block (33) on the contiguous block (9), support arm (91) is hinged on cast and goes up on the die clamper (2), and back-up block (33) is welded on the back mounting (3); Hydraulic pressure connects bayonet socket (8) and is clamped between two fixed heads (34) that are welded with on the back mounting (3), and hydraulic pressure connection bayonet socket (8) upper sleeve and blocking have the piston of rotary oil cylinder (205).
5. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: be bolted with 4 guide rods on the back mounting (3) and insert tube (31), have 4 guide rods (5) to be screwed onto guide rod and insert on the tube (31).
CN 201110194039 2011-07-12 2011-07-12 Multi-station full-automobile casting machine Active CN102259183B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN102259183B CN102259183B (en) 2013-04-17

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773423A (en) * 2012-07-26 2012-11-14 无锡蠡湖叶轮制造有限公司 Full-automatic gravity casting apparatus
CN103008628A (en) * 2012-12-28 2013-04-03 济南济钢铁合金厂 Rotating casting device
CN103406525A (en) * 2013-07-25 2013-11-27 济南济钢铁合金厂 Rotary casting trolley
CN103658568A (en) * 2012-09-03 2014-03-26 沈阳铝镁设计研究院有限公司 Control system and method of aluminum ingot casting device
CN103949622A (en) * 2014-04-11 2014-07-30 江苏大学 Novel double-pouring ladle mechanical arm for gravity casting fluid feeding machine
CN103990783A (en) * 2014-04-26 2014-08-20 浙江精一重工有限公司 Casting device
CN104139178A (en) * 2014-08-11 2014-11-12 中山市弘丰电器有限公司 Automatic liquid scooping and heating plate casting machine
CN104226968A (en) * 2014-09-15 2014-12-24 中国汽车工业工程有限公司 Cleaning and detection mechanism for automobile steering knuckle castings
CN104707970A (en) * 2015-03-09 2015-06-17 江苏省沙钢钢铁研究院有限公司 Vacuum casting system for manufacturing of mother alloy
CN105234616A (en) * 2015-11-16 2016-01-13 江苏凯宫机械股份有限公司 Hydraulic clamp of welding robot work station
CN105618694A (en) * 2014-11-10 2016-06-01 兴化市雅兰机械制造有限公司 Casting system for nodular cast iron
CN106925768A (en) * 2014-04-22 2017-07-07 赵牧青 A kind of power transmission and distribution electric armour clamp shaped device
CN111496232A (en) * 2018-08-09 2020-08-07 成瓦东 Multi-position die casting device for metal processing and using method thereof
CN111906261A (en) * 2020-08-10 2020-11-10 马鞍山市兴隆铸造有限公司 Safe type anti-overflow automatic casting device

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JPH01202357A (en) * 1988-02-08 1989-08-15 Onahama Smelt & Refining Co Ltd Mold face straightening machine in anode casting equipment
CN101274468A (en) * 2007-03-26 2008-10-01 陈培 Production line of full-automatic casting product
CN101890494A (en) * 2010-06-24 2010-11-24 株洲冶炼集团股份有限公司 Automatic casting machine of cadmium ingot
CN102009168A (en) * 2010-12-23 2011-04-13 浙江精一重工有限公司 Multi-station casting machine
CN102107275A (en) * 2010-12-28 2011-06-29 浙江精一重工有限公司 Motorcycle damping cylinder blank pouring production line
CN201889429U (en) * 2010-12-07 2011-07-06 浙江精一重工有限公司 Multistation casting machine
CN202239594U (en) * 2011-07-12 2012-05-30 浙江精一重工有限公司 Multi-station full-automatic casting machine

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Publication number Priority date Publication date Assignee Title
JPH01202357A (en) * 1988-02-08 1989-08-15 Onahama Smelt & Refining Co Ltd Mold face straightening machine in anode casting equipment
CN101274468A (en) * 2007-03-26 2008-10-01 陈培 Production line of full-automatic casting product
CN101890494A (en) * 2010-06-24 2010-11-24 株洲冶炼集团股份有限公司 Automatic casting machine of cadmium ingot
CN201889429U (en) * 2010-12-07 2011-07-06 浙江精一重工有限公司 Multistation casting machine
CN102009168A (en) * 2010-12-23 2011-04-13 浙江精一重工有限公司 Multi-station casting machine
CN102107275A (en) * 2010-12-28 2011-06-29 浙江精一重工有限公司 Motorcycle damping cylinder blank pouring production line
CN202239594U (en) * 2011-07-12 2012-05-30 浙江精一重工有限公司 Multi-station full-automatic casting machine

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773423A (en) * 2012-07-26 2012-11-14 无锡蠡湖叶轮制造有限公司 Full-automatic gravity casting apparatus
CN103658568A (en) * 2012-09-03 2014-03-26 沈阳铝镁设计研究院有限公司 Control system and method of aluminum ingot casting device
CN103658568B (en) * 2012-09-03 2015-08-19 沈阳铝镁设计研究院有限公司 A kind of control system of aluminium ingot pouring device and control method
CN103008628A (en) * 2012-12-28 2013-04-03 济南济钢铁合金厂 Rotating casting device
CN103008628B (en) * 2012-12-28 2015-03-04 济南济钢铁合金厂 Rotating casting device
CN103406525B (en) * 2013-07-25 2015-08-26 济南济钢铁合金厂 A kind of rotated mold filing car
CN103406525A (en) * 2013-07-25 2013-11-27 济南济钢铁合金厂 Rotary casting trolley
CN103949622A (en) * 2014-04-11 2014-07-30 江苏大学 Novel double-pouring ladle mechanical arm for gravity casting fluid feeding machine
CN103949622B (en) * 2014-04-11 2016-05-25 江苏大学 A kind of Novel gravity casting soup feeding machine double teeming spoon mechanical arm
CN106925768A (en) * 2014-04-22 2017-07-07 赵牧青 A kind of power transmission and distribution electric armour clamp shaped device
CN103990783B (en) * 2014-04-26 2017-02-15 浙江精一重工有限公司 Casting device
CN103990783A (en) * 2014-04-26 2014-08-20 浙江精一重工有限公司 Casting device
CN104139178A (en) * 2014-08-11 2014-11-12 中山市弘丰电器有限公司 Automatic liquid scooping and heating plate casting machine
CN104226968A (en) * 2014-09-15 2014-12-24 中国汽车工业工程有限公司 Cleaning and detection mechanism for automobile steering knuckle castings
CN105618694A (en) * 2014-11-10 2016-06-01 兴化市雅兰机械制造有限公司 Casting system for nodular cast iron
CN104707970A (en) * 2015-03-09 2015-06-17 江苏省沙钢钢铁研究院有限公司 Vacuum casting system for manufacturing of mother alloy
CN105234616A (en) * 2015-11-16 2016-01-13 江苏凯宫机械股份有限公司 Hydraulic clamp of welding robot work station
CN105234616B (en) * 2015-11-16 2017-03-29 江苏凯宫机械股份有限公司 The hydraulically operated fixture of welding robot workstation
CN111496232A (en) * 2018-08-09 2020-08-07 成瓦东 Multi-position die casting device for metal processing and using method thereof
CN111496232B (en) * 2018-08-09 2021-07-02 临沂市金耐动力机械有限公司 Multi-position die casting device for metal processing and using method thereof
CN111906261A (en) * 2020-08-10 2020-11-10 马鞍山市兴隆铸造有限公司 Safe type anti-overflow automatic casting device

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Effective date of registration: 20170818

Address after: 312500, Xinchang County, Shaoxing City, Zhejiang Province, Xinchang City Industrial Park, 28 new persimmon Road 2

Patentee after: Zhejiang Wen Yuan Intelligent Technology Co., Ltd.

Address before: 312500 Xinchang Industrial Park, Xinchang County, Zhejiang Province

Patentee before: Zhejiang Jingyi Heavy Industry Co., Ltd.