CN103406525B - A kind of rotated mold filing car - Google Patents
A kind of rotated mold filing car Download PDFInfo
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- CN103406525B CN103406525B CN201310318161.0A CN201310318161A CN103406525B CN 103406525 B CN103406525 B CN 103406525B CN 201310318161 A CN201310318161 A CN 201310318161A CN 103406525 B CN103406525 B CN 103406525B
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- upper plate
- ladle
- ingot mould
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Abstract
The invention discloses a kind of rotated mold filing car, comprise pouring device, whirligig, drive unit; Described pouring device comprises ladle, bottom pour mold mechanism, long nozzle, ladle platform; Described ladle platform is positioned at above whirligig, and ladle platform is provided with ladle, and the bottom of ladle is provided with bottom pour mold mechanism, and the ladle platform below bottom pour mold mechanism is provided with long nozzle; Described whirligig comprises central rotation locating shaft, walking steamboat, upper plate, lower shoe and ingot mould; The bottom of described central rotation locating shaft is fixed on lower shoe by bearing, and the top of central rotation locating shaft is connected with upper plate, and described ingot mould and walking steamboat are fixed on upper plate upper and lower surface symmetrically.The present invention adopts centralized positioning, and the mode of perimeter support, makes more reasonable structure, runs more steady.Ingot mould location is more accurate, changes quick.Use and in the casting of the steel ingot of all size, can single gauge also can use with by plurality of specifications ingot mould.
Description
Technical field
The present invention relates to a kind of steel-making casting car being suitable for rotated mold filing.
Background technology
The patent No. is the casting method of the patent notes of a kind of multi-functional casting car of " 201120482882.1 ", when needing the steel ingot of casting more, particularly when ingot mould adopts downhill casting casting, and when the quantity of casting is more, the distance of this equipment moving is comparatively large, and therefore occupation area of equipment is larger.For making casting car and ladle move steadily, comparatively complicated on travelling control.And using the program not meet preferably, this method more not easily realizes; Because the weight of ladle and inclusion is large, when using said method to move, required driving force is large, and a dynamic motion mode stopped not easily realizes steadily, and weighing has a certain impact.LOAD CELLS on this casting car is arranged on the top of teeming mould, and environment temperature is higher, has a certain impact to the accuracy of weighing.When casting cycle needs gas shield, this method can not realize.
Summary of the invention
The present invention, for solving the problems of the technologies described above, provides a kind of rotated mold filing car, it can realize various steel ingot die and quantity is more time casting, device structure is simple, operates steadily reliable, weighs accurately.
To achieve these goals, the present invention adopts following technical scheme.
A kind of rotated mold filing car, comprises pouring device, whirligig, drive unit;
Described pouring device comprises ladle, bottom pour mold mechanism, long nozzle, ladle platform; Ladle platform fixed placement on the ground, and be positioned at above whirligig, ladle platform is provided with ladle, the bottom of ladle is provided with bottom pour mold mechanism, and the ladle platform below bottom pour mold mechanism is provided with long nozzle, and the molten steel in ladle is cast in ingot mould by bottom pour mold mechanism, long nozzle, after having cast, close bottom pour mold mechanism, disc rotary station, carries out next die casting.Continuous repetition said process, can realize direct chill casting.Bottom the supporting leg of ladle platform, weighing device is installed, is beneficial to the control of casting amount.This weighing device rest on the ground, and is positioned at the bottom of rotated mold filing car, and its impact by temperature is less, weighs more accurate.
Described whirligig comprises central rotation locating shaft, walking steamboat, upper plate, lower shoe and ingot mould.
Described upper plate is discoid, and this whirligig adopts centralized positioning, the mode of perimeter support.The bottom of described central rotation locating shaft is fixed on lower shoe by aligning thrust roller bearing, the top of central rotation locating shaft is connected with upper plate, described ingot mould fix equably above upper plate certain circumferentially, the bottom surface of the upper plate corresponding with ingot mould position is provided with walking steamboat.
Described central rotation locating shaft adopts aligning thrust roller bearing, and bearing capacity is large, and has self-centering action when upper plate tilts.Central rotation play stop upper plate rotate time depart from center, not load-bearing.Walking steamboat is installed in the bottom of placing die location at upper plate, adopts which, and the weight of ingot mould all concentrates on bottom walking steamboat, runs more steady, more reasonable structure.
Described drive unit comprises motor, reductor, band-type brake, gear, adopt gear-tooth coil structures, at the excircle of upper plate, external toothing is installed, gear engages with external toothing, rotated by reductor driven gear, and then drive the external toothing being fixed on upper plate to rotate, when motor stops, due to the self-locking performance of reductor worm and gear, upper plate running stops rapidly.In order to increase casting machine traveling comfort, the rate curve that motor runs is provided with starting accelerating sections respectively, at the uniform velocity section and stopping braking section.
Described whirligig also comprises high temperature insulating layer, and described high temperature insulating layer is fixed between ingot mould and upper plate.Cause upper plate to be out of shape for preventing the heat bottom ingot mould from passing to upper plate, arrange high temperature insulating layer between ingot mould and upper plate, high temperature insulating layer uses clay brick tiling.
Described upper plate is provided with locating slot, and locating slot is provided with three locating detents, and ingot mould is fixed on upper plate by three locating detents.The location of placing ingot mould adopts three-jaw locate mode, when lifting ingot mould and placing, only the ingot mould of lifting need be put down along locating slot, can realize the accurate location of mould, change convenient and swift.
Described walking steamboat is fixed on upper plate by support wheel base, resiliency supported made by walking steamboat, bearing is thrust roller bearing, support spring is added under support wheel base, each walking steamboat uniform force can be ensured, improve the service life of walking steamboat, simultaneously when upper plate has slight deformation, play aligning and cushioning effect.
For realizing gas shield casting, installing argon protective device, comprise gas-shielded pipe, nozzle in the bottom of long nozzle, this device can make steel stream circumference form air curtain protection, effective protective casting.
Described support wheel base is also fixed on the bottom surface of upper plate by the first reinforced liner.
The bottom surface of described lower shoe is provided with the second reinforced liner.
The bottom of described ladle platform is provided with LOAD CELLS.
Beneficial effect of the present invention:
1, steamboat of walking adopts resiliency supported, extends the service life of wheel, runs more steady.
2, adopt centralized positioning, the mode of perimeter support, makes more reasonable structure, runs more steady.
3, LOAD CELLS is installed on the ground, and temperature influence is little, and it is more accurate to weigh.
4, the overall process of casting carries out gas shield, casting better quality.
5, ingot mould adopts three-jaw location, and location is more accurate, changes quick.
6, the casting of use and the steel ingot in all size, can single gauge also can use with by plurality of specifications ingot mould.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the top view of whirligig of the present invention and drive unit.
Fig. 3 is the structural representation of walking steamboat of the present invention.
Wherein, 1, ladle; 2, bottom pour mold mechanism; 3, long nozzle; 4, ladle platform; 5, ingot mould; 6, central rotation locating shaft; 7, walking steamboat; 8, upper plate; 9, lower shoe; 10, gear; 11, external toothing; 12, high temperature insulating layer; 13, locating slot; 14, locating detent; 15, support wheel base; 16, support spring; 17, gas-shielded pipe; 18, nozzle; 19, the first reinforced liner; 20, the second reinforced liner; 21, LOAD CELLS.
Detailed description of the invention
The invention will be further described with embodiment by reference to the accompanying drawings in face.
As shown in Figure 1-Figure 3, a kind of rotated mold filing car, comprises pouring device, whirligig, drive unit;
Described pouring device comprises ladle 1, bottom pour mold mechanism 2, long nozzle 3, ladle platform 4; Ladle platform 4 fixed placement on the ground, and be positioned at above whirligig, ladle platform 4 is provided with ladle 1, the bottom of ladle 1 is provided with bottom pour mold mechanism 2, and the ladle platform 4 below bottom pour mold mechanism 2 is provided with long nozzle 3, and the molten steel in ladle 1 is cast in ingot mould 5 by bottom pour mold mechanism 2, long nozzle 3, after having cast, close bottom pour mold mechanism 2, disc rotary station, carries out next die casting.Continuous repetition said process, can realize direct chill casting.
Described whirligig comprises central rotation locating shaft 6, walking steamboat 7, upper plate 8, lower shoe 9 and ingot mould 5.
Described upper plate 8 is discoid, and this whirligig adopts centralized positioning, the mode of perimeter support.The bottom of described central rotation locating shaft 6 is fixed on lower shoe 9 by aligning thrust roller bearing, the top of central rotation locating shaft 6 is connected with upper plate 8, described ingot mould 5 fix equably above upper plate 8 certain circumferentially, the bottom surface of the upper plate 8 corresponding with ingot mould 5 position is provided with steamboat 7 of walking.
Described central rotation locating shaft 6 adopts aligning thrust roller bearing, and bearing capacity is large, and has self-centering action when upper plate 8 tilts.Central rotation play stop upper plate 8 when rotating depart from center, not load-bearing.Walking steamboat 7 is installed in the bottom of placing die location at upper plate 8, adopts which, and the weight of ingot mould 5 all concentrates on the walking steamboat 7 of bottom, runs more steady, more reasonable structure.
Described drive unit comprises motor, reductor, band-type brake, gear 10, adopt gear-tooth coil structures, at the excircle of upper plate 8, external toothing 11 is installed, gear 10 engages with external toothing 11, rotated by reductor driven gear 10, and then drive the external toothing 11 being fixed on upper plate 8 to rotate, when motor stops, due to the self-locking performance of reductor worm and gear, upper plate 8 operates and stops rapidly.In order to increase casting machine traveling comfort, the rate curve that motor runs is provided with starting accelerating sections respectively, at the uniform velocity section and stopping braking section.
Described whirligig also comprises high temperature insulating layer 12, and described high temperature insulating layer 12 is fixed between ingot mould 5 and upper plate 8.For preventing the heat bottom ingot mould 5 from passing to upper plate 8 and causing upper plate 8 to be out of shape, between ingot mould 5 and upper plate 8, arrange high temperature insulating layer 12, high temperature insulating layer 12 uses clay brick to tile.
Described upper plate 8 is provided with locating slot 13, and locating slot 13 is provided with three locating detents 14, and ingot mould 5 is fixed on upper plate 8 by three locating detents 14.The location of placing ingot mould 5 adopts three-jaw locate mode, when lifting ingot mould 5 and placing, only the ingot mould 5 of lifting need be put down along locating slot 13, can realize the accurate location of mould, change convenient and swift.
Described walking steamboat 7 is fixed on upper plate 8 by support wheel base 15, resiliency supported made by walking steamboat 7, bearing is thrust roller bearing, support spring 16 is added 15 times at support wheel base, each walking steamboat 7 uniform force can be ensured, improve the service life of walking steamboat 7, simultaneously when upper plate 8 has slight deformation, play aligning and cushioning effect.
For realizing gas shield casting, installing argon protective device, comprise gas-shielded pipe 17, nozzle 18 in the bottom of long nozzle, this device can make steel stream circumference form air curtain protection, effective protective casting.
Described support wheel base 15 is also fixed on the bottom surface of upper plate 8 by the first reinforced liner 19.
The bottom surface of described lower shoe 9 is provided with the second reinforced liner 20.
Bottom the supporting leg of ladle platform 4, LOAD CELLS 21 is installed, is beneficial to the control of casting amount.This LOAD CELLS 21 rest on the ground, and is positioned at the bottom of rotated mold filing car, and its impact by temperature is less, weighs more accurate.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.
Claims (6)
1. a rotated mold filing car, is characterized in that, comprises pouring device, whirligig, drive unit;
Described pouring device comprises ladle, bottom pour mold mechanism, long nozzle, ladle platform; Described ladle platform is positioned at above whirligig, and ladle platform is provided with ladle, and the bottom of ladle is provided with bottom pour mold mechanism, and the ladle platform below bottom pour mold mechanism is provided with long nozzle, and the bottom of described ladle platform is provided with LOAD CELLS; Described whirligig comprises central rotation locating shaft, walking steamboat, upper plate, lower shoe and ingot mould; Described upper plate is discoid, the bottom of described central rotation locating shaft is fixed on lower shoe by aligning thrust roller bearing, the top of central rotation locating shaft is connected with upper plate, described ingot mould be fixed on equably above upper plate certain circumferentially, the bottom surface of the upper plate corresponding with ingot mould position is provided with walking steamboat; Walking steamboat is fixed on upper plate by support wheel base, and the bearing of walking steamboat is thrust roller bearing, under support wheel base, add support spring; Described drive unit comprises motor, reductor, band-type brake and gear, and the excircle of upper plate is provided with external toothing, and gear engages with external toothing; The rate curve that described motor runs is provided with starting accelerating sections respectively, at the uniform velocity section and stopping braking section.
2. rotated mold filing car as claimed in claim 1, it is characterized in that, described whirligig also comprises high temperature insulating layer, and described high temperature insulating layer is fixed between ingot mould and upper plate.
3. rotated mold filing car as claimed in claim 1, it is characterized in that, described upper plate is provided with locating slot, and locating slot is provided with three locating detents, and ingot mould is fixed on upper plate by three locating detents.
4. rotated mold filing car as claimed in claim 1, it is characterized in that, the bottom of described long nozzle is provided with argon protective device, comprises gas-shielded pipe and nozzle.
5. rotated mold filing car as claimed in claim 1, it is characterized in that, described support wheel base is also fixed on the bottom surface of upper plate by the first reinforced liner.
6. rotated mold filing car as claimed in claim 1, it is characterized in that, the bottom surface of described lower shoe is provided with the second reinforced liner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310318161.0A CN103406525B (en) | 2013-07-25 | 2013-07-25 | A kind of rotated mold filing car |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310318161.0A CN103406525B (en) | 2013-07-25 | 2013-07-25 | A kind of rotated mold filing car |
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| CN103406525A CN103406525A (en) | 2013-11-27 |
| CN103406525B true CN103406525B (en) | 2015-08-26 |
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| CN201310318161.0A Active CN103406525B (en) | 2013-07-25 | 2013-07-25 | A kind of rotated mold filing car |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108326257B (en) * | 2018-01-19 | 2019-08-27 | 湖北华力科技有限公司 | A kind of auto parts and components casting workbench and its application method |
| CN113059127B (en) * | 2021-04-08 | 2024-04-16 | 江苏飞锦达科技有限公司 | High-temperature casting liquid conversion device |
Citations (8)
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|---|---|---|---|---|
| US3682232A (en) * | 1969-12-16 | 1972-08-08 | Pont A Mousson | System for pouring into foundry moulds |
| GB1491379A (en) * | 1974-04-04 | 1977-11-09 | Graenges Eng Ab | Method of casting ingots in moulds and apparatus for carrying out the method |
| US6637496B1 (en) * | 2001-11-30 | 2003-10-28 | Hayes Lemmerz International, Inc. | Rotary casting system for pressurized casting machines |
| CN101015854A (en) * | 2007-01-16 | 2007-08-15 | 重庆大学 | Multi-station disc type abrading-ball pouring machine |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN202411354U (en) * | 2012-02-14 | 2012-09-05 | 宣佩建 | Disc casting machine with damping device |
| CN103008628A (en) * | 2012-12-28 | 2013-04-03 | 济南济钢铁合金厂 | Rotating casting device |
| CN203409239U (en) * | 2013-07-25 | 2014-01-29 | 济南济钢铁合金厂 | Rotary casting vehicle |
-
2013
- 2013-07-25 CN CN201310318161.0A patent/CN103406525B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3682232A (en) * | 1969-12-16 | 1972-08-08 | Pont A Mousson | System for pouring into foundry moulds |
| GB1491379A (en) * | 1974-04-04 | 1977-11-09 | Graenges Eng Ab | Method of casting ingots in moulds and apparatus for carrying out the method |
| US6637496B1 (en) * | 2001-11-30 | 2003-10-28 | Hayes Lemmerz International, Inc. | Rotary casting system for pressurized casting machines |
| CN101015854A (en) * | 2007-01-16 | 2007-08-15 | 重庆大学 | Multi-station disc type abrading-ball pouring machine |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN202411354U (en) * | 2012-02-14 | 2012-09-05 | 宣佩建 | Disc casting machine with damping device |
| CN103008628A (en) * | 2012-12-28 | 2013-04-03 | 济南济钢铁合金厂 | Rotating casting device |
| CN203409239U (en) * | 2013-07-25 | 2014-01-29 | 济南济钢铁合金厂 | Rotary casting vehicle |
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| CN103406525A (en) | 2013-11-27 |
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Address after: Licheng District of Ji'nan city in Shandong Province, 250011 Airport Road, No. 11977 Patentee after: Shandong Jinan steel alloy Mstar Technology Ltd Address before: 250011 Ji'nan Airport Road, Shandong, No. 11977 Patentee before: Jinan Jigang Iron Alloy Factory |
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| TR01 | Transfer of patent right |
Effective date of registration: 20210825 Address after: Room 78328, building 3, No. 1800, Panyuan Road, Changxing Town, Chongming District, Shanghai 202150 (Shanghai Taihe Economic Development Zone) Patentee after: Dushi (Shanghai) science and Technology Service Center Address before: 250011 no.11977 Airport Road, Licheng District, Jinan City, Shandong Province Patentee before: SHANDONG JINAN IRON AND STEEL ALLOY MATERIALS TECHNOLOGY Co.,Ltd. |