CN102773423A - Full-automatic gravity casting apparatus - Google Patents
Full-automatic gravity casting apparatus Download PDFInfo
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- CN102773423A CN102773423A CN2012102599507A CN201210259950A CN102773423A CN 102773423 A CN102773423 A CN 102773423A CN 2012102599507 A CN2012102599507 A CN 2012102599507A CN 201210259950 A CN201210259950 A CN 201210259950A CN 102773423 A CN102773423 A CN 102773423A
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- stove
- aluminium liquid
- thermal insulation
- quantitative
- casting machine
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Abstract
A full-automatic gravity casting apparatus comprises a molten aluminum thermal insulation furnace, a quantitative furnace, thermal insulation sprues, a disc casting machine and a control system; the molten aluminum thermal insulation furnace comprises a thermal insulation furnace and a lifting table with an inclining function; the molten aluminum thermal insulation furnace with a pouring function is in charge of processing molten aluminum before use, degassing, insulating and supplying the molten aluminum to the quantitative furnace; the quantitative furnace is provided with a long electric heating nozzle which is provided with a degassing protection device; the thermal insulation sprues are made of compacted Mullite polycrystalline cotton and are reusable; the disc casting machine consists of six gravity casting machines, each of which is provided with a metal die, and one of the thermal insulation sprues is used on one of the metal dies; and the control system ensures the linkage of the disc casting machine and the long-nozzle type quantitative furnace according to an instruction of an operator. One disc casting machine is operated by only one operator, a coated sand sprue cup is omitted, and low energy consumption and stable quality are realized.
Description
Technical field
Full-automatic gravity-assist pouring equipment is applied to field of metal casting technology, the especially aluminium alloy of gravity-assist pouring machine cast.
Background technology
Using the advanced equipment of automaticity in the aluminium alloy cast operation of gravity-assist pouring machine at present is exactly that rotating disc type gravity-assist pouring machine is joined the robot soup feeding machine, and two people handle (six directions an one) multigraph press.But the robot soup feeding machine is exposed operation to soupspoon, and aluminium liquid will receive the influence of indoor temperature and humidity to cause cooling in conveying and casting process, produce oxide skin, and quality is unstable.
Summary of the invention
The full-automatic gravity-assist pouring of the present invention equipment, it is made up of: holding furnace, quantitatively stove, insulation cast gate, multigraph press casting machine and control system formation.Holding furnace is made up of the lifting platform of holding furnace, band tilt function, is responsible for processing, degasification, insulation before aluminium liquid uses, replenishes aluminium liquid to quantitative stove; Quantitatively stove has increased the electrical heating proboscis, and electrical heating proboscis mouth has disposed the degasification protective device; The insulation cast gate is formed by the cotton compacting of mullite polycrystalline, can reuse; The multigraph press casting machine is made up of six casting machines, and a metal die is arranged on every casting machine, uses an insulation cast gate on every metal die; The linkage that guarantees disk casting machine and the quantitative stove of proboscis type is instructed according to the operating personnel by the control system.A disk casting machine only needs operation personnel to keep an eye on, and accomplishes and places core, pickup, presses instruction key, with the core dead head of the alternative band of the insulation cast gate that can use repetition screen pack, economizes people's material-saving, steady quality.
Description of drawings
Like Fig. 1 is full-automatic gravity-assist pouring equipment schematic top plan view.
Like Fig. 2 is full-automatic gravity-assist pouring equipment front elevational schematic.(1) among Fig. 2 is that insulation cast gate, (2) are that quantitative stove, (3) are that aluminium liquid holding furnace, (4) that band is toppled over function are that degasification protective device, (5) are that electrical heating proboscis, (6) are that multigraph press, (7) are that quantitative stove charge door, (8) are that holding furnace discharging opening, (9) are that holding furnace lifting platform, (10) of band tilt function are that metal die, (1-1 to 1-6) are that casting machine, (0) are to handle station.
The specific embodiment
The full-automatic gravity-assist pouring equipment of the present invention is like Fig. 1, as shown in Figure 2, and insulation cast gate (1) is formed on the metal die (10) that is installed in (1-1 to 1-6) casting machine by the cotton compacting of mullite polycrystalline, and an insulation cast gate (1) is used in (10) on every metal die; Quantitatively stove (2) installs electrical heating proboscis (5) additional; Electrical heating proboscis (5) outlet configuration degasification protective device (4); Degasification protective device (4) is installed in mouth (5) mouthful outer; The each preceding electrical heating proboscis (5) of aluminium liquid mouthful aligning insulation cast gate (1) that injects; Degasification protective device (4) injects protective gas in advance; Process the protection weather, make mobile aluminium liquid process in the protection weather of heating all the time, non-oxidation, nothing are dripped and are hung skin generation in the injection process; Quantitatively stove (2) injects quantitative qualified aluminium liquid to the mould in the corresponding casting machine (10); Holding furnace (3) is installed in the lifting platform (9) of band tilt function and goes up, handles and be with the lifting platform (9) of tilt function the aluminium liquid of having handled well from holding furnace discharging opening (8) the quantitative stove charge door of impouring (7), the aluminium liquid in the quantitative stove to be replenished; Six casting machines (1-1 to 1-6) are formed a disk casting machine (6); Operation personnel stand in (0) position and put into core (taking out product later on earlier), press acknowledgement key to metal die (10); The control system accepts instruction and accomplishes the interlock that disk casting machine and degasification protective device (4), quantitative stove inject quantitative aluminium liquid etc., outpours qualified products.
Claims (5)
1. full-automatic gravity-assist pouring equipment is as shown in Figure 2, can be formed by the cotton compacting of mullite polycrystalline by reusable insulation cast gate (1), and being installed in (1-1 to 1-6) is on the casting machine; Quantitatively stove (2) has been equipped with electrical heating proboscis (5); Degasification protective device (4) has been disposed in electrical heating proboscis (5) outlet; Degasification protective device (4) is installed in electrical heating proboscis (5) mouthful outer; Degasification protective device (4) injects protective gas to insulation cast gate (1) in advance before each cast; Process the protection weather, make mobile aluminium liquid process in the protection weather of heating all the time, non-oxidation, nothing are dripped and are hung skin generation; Quantitatively stove (2) injects quantitative aluminium liquid to the mould in the corresponding casting machine (10); Holding furnace (3) is installed in the lifting platform (9) of band tilt function and goes up, handles and be with the lifting platform (9) of tilt function the aluminium liquid of having handled well from holding furnace discharging opening (8) the quantitative stove charge door of impouring (7), the aluminium liquid of quantitative stove to be replenished; Six casting machines (1-1 to 1-6) are formed multigraph press (6); Operation personnel stand in (0) position and put into core (taking out product when product is arranged earlier), press acknowledgement key to metal die (10); Multigraph press and the quantitatively interlock of the full-automatic gravity-assist pouring equipment of stove completion under the instruction of control system outpour qualified products.
2. as claimed in claim 1 it is characterized in that: insulation cast gate (1) is formed by the cotton compacting of mullite polycrystalline that to be installed in (1-1 to 1-6) be on the casting machine, and insulation cast gate (1) can be reused.
3. as claimed in claim 1 it is characterized in that: quantitatively stove (2) has been equipped with electrical heating proboscis (5).
4. as claimed in claim 1 it is characterized in that: degasification protective device (4) has been installed in electrical heating proboscis (5) outlet outer; Degasification protective device (4) injects protective gas in advance before insulation cast gate (1) injects aluminium liquid; Process the protection weather; Make mobile aluminium liquid process in the protection weather of heating all the time, non-oxidation, nothing are dripped and are hung skin generation in the injection process.
5. as claimed in claim 1 it is characterized in that: holding furnace (3) is installed in the lifting platform (9) of band tilt function and goes up, handles and be with the lifting platform (9) of tilt function the aluminium liquid of having handled well from holding furnace discharging opening (8) the quantitative stove charge door of impouring (7), the aluminium liquid of quantitative stove to be replenished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102599507A CN102773423A (en) | 2012-07-26 | 2012-07-26 | Full-automatic gravity casting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102599507A CN102773423A (en) | 2012-07-26 | 2012-07-26 | Full-automatic gravity casting apparatus |
Publications (1)
| Publication Number | Publication Date |
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| CN102773423A true CN102773423A (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102599507A Pending CN102773423A (en) | 2012-07-26 | 2012-07-26 | Full-automatic gravity casting apparatus |
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| CN (1) | CN102773423A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273045A (en) * | 2013-06-18 | 2013-09-04 | 邵宏 | Vacuum degassing equipment for gas compressor shell flow channel |
| CN104493140A (en) * | 2015-01-09 | 2015-04-08 | 无锡职业技术学院 | Cell-grade lithium metal casting device and method |
| CN104707970A (en) * | 2015-03-09 | 2015-06-17 | 江苏省沙钢钢铁研究院有限公司 | Vacuum casting system for producing master alloy |
| CN105458228A (en) * | 2015-12-24 | 2016-04-06 | 天津立中合金集团有限公司 | Method for aluminum alloy online casting under nitrogen protection |
| CN105886792A (en) * | 2016-06-13 | 2016-08-24 | 重庆钢铁(集团)有限责任公司 | Electroslag remelting system |
| CN106378426A (en) * | 2016-12-14 | 2017-02-08 | 江西自立环保科技有限公司 | Novel silver ingot forming device |
| CN106694825A (en) * | 2016-12-24 | 2017-05-24 | 句容市有色金属铸造厂 | Sand box capable of rotating in liftable way |
| CN107309419B (en) * | 2017-06-29 | 2018-10-12 | 中南大学 | A kind of copper Rotating caster quantitative casting process modeling approach |
| CN110394440A (en) * | 2019-08-13 | 2019-11-01 | 无锡市精捷机器人科技有限公司 | Pouring device |
| CN113265550A (en) * | 2021-04-26 | 2021-08-17 | 鄂尔多斯市欣欣宸瑞高纯材料有限公司 | Vacuum distillation and forming device and method for extracting calcium metal from carbide slag |
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| DE3422121A1 (en) * | 1984-06-14 | 1985-12-19 | Institut po Metalosnanie i Technologia na Metalite, Sofia/Sofija | Production line for the production of castings, in particular by counterpressure die casting |
| CN1382542A (en) * | 2002-03-26 | 2002-12-04 | 华中科技大学 | Antigravitational vacuum method and apparatus for asting Mg allor or Al alloy with lost mould |
| JP2003205354A (en) * | 2001-12-28 | 2003-07-22 | Sumitomo Metal Mining Co Ltd | Method for preventing surface bulging of anode for electrolyzing copper |
| WO2004098813A2 (en) * | 2003-05-05 | 2004-11-18 | Outokumpu Oyj | Aluminum ingot casting machine |
| CN1974809A (en) * | 2006-12-14 | 2007-06-06 | 苏州有色金属加工研究院 | Process of non-vacuum smelting and casting Cu-Ti alloy |
| WO2009080871A1 (en) * | 2007-12-21 | 2009-07-02 | Outotec Oyj | Arrangement for casting metal anodes in an anode casting plant |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
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2012
- 2012-07-26 CN CN2012102599507A patent/CN102773423A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3422121A1 (en) * | 1984-06-14 | 1985-12-19 | Institut po Metalosnanie i Technologia na Metalite, Sofia/Sofija | Production line for the production of castings, in particular by counterpressure die casting |
| JP2003205354A (en) * | 2001-12-28 | 2003-07-22 | Sumitomo Metal Mining Co Ltd | Method for preventing surface bulging of anode for electrolyzing copper |
| CN1382542A (en) * | 2002-03-26 | 2002-12-04 | 华中科技大学 | Antigravitational vacuum method and apparatus for asting Mg allor or Al alloy with lost mould |
| WO2004098813A2 (en) * | 2003-05-05 | 2004-11-18 | Outokumpu Oyj | Aluminum ingot casting machine |
| CN1974809A (en) * | 2006-12-14 | 2007-06-06 | 苏州有色金属加工研究院 | Process of non-vacuum smelting and casting Cu-Ti alloy |
| WO2009080871A1 (en) * | 2007-12-21 | 2009-07-02 | Outotec Oyj | Arrangement for casting metal anodes in an anode casting plant |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273045A (en) * | 2013-06-18 | 2013-09-04 | 邵宏 | Vacuum degassing equipment for gas compressor shell flow channel |
| CN104493140A (en) * | 2015-01-09 | 2015-04-08 | 无锡职业技术学院 | Cell-grade lithium metal casting device and method |
| CN104707970A (en) * | 2015-03-09 | 2015-06-17 | 江苏省沙钢钢铁研究院有限公司 | Vacuum casting system for producing master alloy |
| CN105458228A (en) * | 2015-12-24 | 2016-04-06 | 天津立中合金集团有限公司 | Method for aluminum alloy online casting under nitrogen protection |
| CN105886792A (en) * | 2016-06-13 | 2016-08-24 | 重庆钢铁(集团)有限责任公司 | Electroslag remelting system |
| CN105886792B (en) * | 2016-06-13 | 2018-03-09 | 重庆钢铁(集团)有限责任公司 | A kind of electric slag refusion and smelting system |
| CN106378426A (en) * | 2016-12-14 | 2017-02-08 | 江西自立环保科技有限公司 | Novel silver ingot forming device |
| CN106378426B (en) * | 2016-12-14 | 2019-01-29 | 江西自立环保科技有限公司 | A kind of novel silver ingot molding machine |
| CN106694825A (en) * | 2016-12-24 | 2017-05-24 | 句容市有色金属铸造厂 | Sand box capable of rotating in liftable way |
| CN107309419B (en) * | 2017-06-29 | 2018-10-12 | 中南大学 | A kind of copper Rotating caster quantitative casting process modeling approach |
| CN110394440A (en) * | 2019-08-13 | 2019-11-01 | 无锡市精捷机器人科技有限公司 | Pouring device |
| CN113265550A (en) * | 2021-04-26 | 2021-08-17 | 鄂尔多斯市欣欣宸瑞高纯材料有限公司 | Vacuum distillation and forming device and method for extracting calcium metal from carbide slag |
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| PB01 | Publication | ||
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Application publication date: 20121114 |