CN202239594U - Multi-station full-automatic casting machine - Google Patents
Multi-station full-automatic casting machine Download PDFInfo
- Publication number
- CN202239594U CN202239594U CN2011202442234U CN201120244223U CN202239594U CN 202239594 U CN202239594 U CN 202239594U CN 2011202442234 U CN2011202442234 U CN 2011202442234U CN 201120244223 U CN201120244223 U CN 201120244223U CN 202239594 U CN202239594 U CN 202239594U
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- fixed
- workbench
- pulley
- push rod
- cast
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Abstract
The utility model discloses a multi-station full-automatic casting machine, which comprises a casting robot, wherein the casting robot is fixed on one side of a workbench of a host; not less than three casting units are distributed on the workbench in the form of an annular array; one side of the workbench is provided with a hydraulic push rod mechanism opposite to a casting unit; the hydraulic push rod mechanism is pressed against the casting unit; a bull gear is formed at the bottom of the workbench; a pulley support is fixed on the edge of the workbench which corresponds to the casting unit; a pulley is arranged on the pulley support; the host is provided with a guide rail table; a motor is arranged on the guide rail table, and is used for driving the a pinion to rotate; the pinion is meshed with the bull gear; and the pulley moves along the circumference of the guide rail table. The requirement of tight fitting between an upper casting die and a lower casting die is met by adjusting a guide rod and moving and adjusting an entire lower die clamp; and meanwhile, the casting unit is rotated through the hydraulic system, so that a cast casting has high crystallinity degree, and higher strength is achieved.
Description
Technical field:
The utility model relates to the casting machine technical field, more specifically to a kind of casting machine with a plurality of stations.
Background technology:
A lot of Al-alloy parts manufacturers during casting mold, apply the strategy of throwing waves of people into action in process of production, and staff of a station pours into a mould melt, and the staff must run back and forth, seems very mixed and disorderly, and operating efficiency is low simultaneously.
And existing casting machine is not provided with micromatic setting and makes patrix more tight with cooperating of counterdie, influenced the quality of the product that cast comes out like this, simultaneously; Owing to be that directly cast is entered, the potting syrup body drain gone out, and be artificial liquid feeding; Hand labor intensity is big; Efficient is low, makes finished product can produce trachoma and crackle, product strength is descended be badly in need of and will improve.
The utility model content:
The purpose of the utility model is exactly the deficiency to prior art, and a kind of multistation full-automatic casting machine is provided, and it makes whole lower mould clamping device move adjustment through regulating a guide rod, to satisfy cast patrix and the close-fitting needs of cast counterdie; Simultaneously, it can pass through staff's operating console Automatic Control machine automatic casting, has reduced hand labor power, has reduced the phenomenon of leakage, and through hydraulic system rotary casting unit, makes that the foundry goods degree of crystallinity of cast is better, and intensity is higher.
The technological solution of the utility model is following:
A kind of multistation full-automatic casting machine; Bag is inserted pouring robot, and pouring robot is fixed on a side of the workbench on the main frame, and annular array is distributed with and is no less than three cast unit on the workbench; In workbench one side, be provided with a hydraulic push rod mechanism over against a cast unit; The push rod of hydraulic push rod mechanism heads on the cast lower mould clamping device of cast unit;
Said workbench bottom forms gear wheel, and corresponding cast unit is fixed with pulley support on the work edge of table, and pulley is installed on the pulley support; Main frame is provided with the guide rail platform, on the guide rail platform motor is installed, the driven by motor pinion rotation; Pinion is meshed with gear wheel, and pulley is made circular motion along the guide rail platform, corresponding pulley on the guide rail platform; Limit switch is installed, and limit switch is spacing to pulley, and the bottom of guide rail platform is fixed with leg;
The column sleeve is in workbench; Column one end is fixed on the guide rail platform, is fixed with rotary oil cylinder on the column, on the guide rail platform hydraulic system is installed; Hydraulic system comprises hydraulic push rod; Be hinged with the support push rod on the hydraulic push rod, support the push rod sleeve on workbench, and be supported on the base plate of cast unit;
Each structure of pouring into a mould the unit is that back mounting is fixed on the base plate, is bolted with guide rod on the back mounting and inserts tube; One end of guide rod is screwed onto guide rod and inserts on the tube, and the other end is fixed on the cast lower mould clamping device; Guide rod is inserted tube one end and is formed adjustment hole, and adjustment hole is an inner hexagonal hole; The slotting tube of guide rod is gone up straight forming has gear, is equipped with chain on the gear; Bracing frame is fixed on the cast lower mould clamping device, is fixed with the pouring nozzle container on the bracing frame; The pouring nozzle of pouring nozzle container is aimed at the plug hole on the casting mold.
Be welded with pulley support on the work edge of table, pulley is hinged on the pulley support.
Be fixed with push pole pocket on the back mounting; The push rod sleeve is on push pole pocket, and the one of which end is fixed on hydraulic pressure and connects on the bayonet socket, and the other end is hinged with contiguous block, is hinged with support arm and back-up block on the contiguous block, and support arm is hinged on cast and goes up on the die clamper, and back-up block is welded on the mounting of back; Hydraulic pressure connects bayonet socket and is clamped between two fixed heads that are welded with on the mounting of back, and hydraulic pressure connection bayonet socket upper sleeve and blocking have the piston of rotary oil cylinder.
Be bolted with 4 guide rods on the back mounting and insert tube, have 4 guide rods to be screwed onto guide rod and insert on the tube.
The beneficial effect of the utility model is:
1, it adopts pouring robot to give die casting, saves a large amount of hand labor power, and through finely tuning the length of guide rod, adjusts the distance of cast lower mould clamping device, makes whole lower mould clamping device move adjustment, to satisfy the cast patrix and to pour into a mould the close-fitting needs of counterdie.Simultaneously, because the assembling of gear and chain is arranged, it is more simply more time saving and energy saving to make when regulating guide rod, simultaneously also more accurate.
2, can let mould rotate while pouring into a mould through hydraulic system, guarantee that the foundry goods in the mould has crystallization effect preferably.
3, owing to be poured on the pouring nozzle container, slowly be poured in the mould through pouring nozzle again, make cast liquid reduce the phenomenon of leakage, reduced hand labor power, reduce cost through pouring into a mould liquid.
Description of drawings:
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural relation figure of workbench, cast unit, column, guide rail platform and hydraulic system;
Fig. 3 is the schematic perspective view of cast unit;
Fig. 4 is the left view of cast unit;
Fig. 5 is the part rearview of cast unit;
Fig. 6 is the guide rod socket of cast unit and the annexation sketch map of guide rod;
Fig. 7 is the guide rod socket of cast unit and the annexation sketch map of back mounting.
Among the figure: 1, cast lower mould clamping device; 11, bracing frame; 111, block; 12, pouring nozzle container; 121, pouring nozzle; 122, inserted link; 123, convexity; 2, die clamper in the cast; 3, back mounting; 31, guide rod socket; 311, adjustment hole; 312, gear; 32, push pole pocket; 33, back-up block; 34, fixed head; 4, base plate; 5, guide rod; 6, chain; 7, push rod; 8, hydraulic pressure connects bayonet socket; 9, contiguous block; 91, support arm; 92, guide post; 10, casting mold; 101, plug hole; 20, workbench; 201, gear wheel; 202, pulley support; 203, pulley; 204, limit switch; 205, rotary oil cylinder; 30, cast unit; 40, hydraulic push rod mechanism; 50, guide rail platform; 501, motor; 502, pinion; 503, leg; 504, hydraulic system; 505, hydraulic push rod; 506, support push rod; 60, column; 70, pouring robot.
The specific embodiment:
Embodiment: see shown in Fig. 1 to 7; A kind of multistation full-automatic casting machine; Bag is inserted pouring robot 70, and pouring robot is fixed on a side of the workbench 20 on the main frame, and annular array is distributed with and is no less than three cast unit 30 on the workbench 20; In workbench 20 1 sides, be provided with a hydraulic push rod mechanism 40 over against a cast unit 30; The push rod of hydraulic push rod mechanism 40 heads on the cast lower mould clamping device 1 of cast unit 30;
Said workbench 20 bottoms form gear wheel 201, and corresponding cast unit 30 is fixed with pulley support 202 on workbench 20 limits, and pulley 203 is installed on the pulley support 202; Main frame is provided with guide rail platform 50, and motor 501 is installed on the guide rail platform 50, and motor 501 drives pinion 502 and rotates; Pinion 502 is meshed with gear wheel 201; Pulley 203 is made circular motion along guide rail platform 50, and corresponding pulley 203 is equipped with limit switch 204 on the guide rail platform 50; 204 pairs of pulleys 203 of limit switch are spacing, and the bottom of guide rail platform 50 is fixed with leg 503;
Each structure of pouring into a mould unit 30 is that back mounting 3 is fixed on the base plate 4, is bolted with guide rod on the back mounting 3 and inserts tube 31; One end of guide rod 5 is screwed onto guide rod and inserts on the tube 31, and the other end is fixed on the cast lower mould clamping device 1; Guide rod is inserted tube 31 1 ends and is formed adjustment hole 311, and straight forming has gear 312 on the slotting tube 31 of guide rod, is equipped with chain 6 on the gear 312; Bracing frame 11 is fixed on the cast lower mould clamping device 1, is fixed with pouring nozzle container 12 on the bracing frame 11; The plug hole 101 that the pouring nozzle 121 of pouring nozzle container 12 is aimed on the casting mold 10.
Workbench is welded with pulley support 202 on 20 limits, and pulley 203 is hinged on the pulley support 202.
Be fixed with push pole pocket 32 on the back mounting 3; Push rod 7 sleeves are on push pole pocket 32; The one of which end is fixed on hydraulic pressure and connects on the bayonet socket 8, and the other end is hinged with contiguous block 9, is hinged with support arm 91 and back-up block 33 on the contiguous block 9; Support arm 91 is hinged on cast and goes up on the die clamper 2, and back-up block 33 is welded on the mounting 3 of back; Hydraulic pressure connects bayonet socket 8 and is clamped between two fixed heads 34 that are welded with on the mounting 3 of back, and hydraulic pressure connection bayonet socket 8 upper sleeves and blocking have the piston of rotary oil cylinder 205.
Be bolted with 4 guide rods on the back mounting 3 and insert tube 31, have 4 guide rods 5 to be screwed onto guide rod and insert on the tube 31.
Operation principle: motor 501 drives pinion 502 and rotates; Pinion 502 is meshed with gear wheel 201; Drive gear wheel 201 and rotate, pulley 203 is made circular motion along guide rail platform 50, when limit switch 204 is run into next pulley 203; Motor 501 stops, and hydraulic push rod mechanism 40 is aimed in a cast unit 30.
Casting mold 10 is fixed on cast lower mould clamping device 1 to be gone up in the die clamper 2 with cast; Through rotary oil cylinder 205 sleeves and be fastened on hydraulic pressure and connect on the bayonet socket 8, promote push rod 7, push rod 7 promotes contiguous blocks 9; Make support arm 91 promote cast and go up die clamper 2; Simultaneously, the push rod of hydraulic push rod mechanism 40 withstands cast lower mould clamping device 1, compresses casting mold 10.
Regulate adjustment hole 311 through inner hexagon spanner, make 31 rotations of guide rod socket, to spur cast lower mould clamping device 1, realize fine setting, the cast upper die and lower die are closely cooperated owing to about the cooperation of gear 312 and chain 6,4 guide rods 5 are adjusted simultaneously.
Before the cast beginning, pouring nozzle container 12 bottoms form convexity 123, through regulating bolt block 111 are arranged on the bracing frame 11, through regulating block 111 and protruding 123 mutual alignments, adjust the angle of inclination of pouring nozzle container 12.
Motor 501 drives gear wheel 201 rotations once more, and is through limit switch 204 controls, that the cast unit of loading onto casting mold 10 just now 30 is spacing near pouring robot 70; The hydraulic push rod 505 of hydraulic system 504 shrinks, and the support push rod 506 that is hinged with on the hydraulic push rod 505 slowly promotes, and makes base plate 4 rotate; Just driven simultaneously 30 rotations of whole cast unit, when arriving workpiece to the left and right sides, 80 degree angle, pouring robot 70 will be poured into a mould melt and pour pouring nozzle container 12 into; Support push rod 506 then and slowly descend, whole cast cell arrangement is rotation thereupon also, when falling downwards along with rotation; Liquid in the pouring nozzle container 12 injects the plug hole 101 on the casting mold 10 thereupon; Up to support cylinder 30 complete home positions, casting complete, other are processed successively.
Claims (5)
1. multistation full-automatic casting machine; Bag is inserted pouring robot (70); It is characterized in that: pouring robot is fixed on a side of the workbench (20) on the main frame; The last annular array of workbench (20) is distributed with and is no less than three cast unit (30), in workbench (20) one sides, is provided with a hydraulic push rod mechanism (40) over against a cast unit (30); The push rod of hydraulic push rod mechanism (40) heads on the cast lower mould clamping device (1) of cast unit (30);
Said workbench (20) bottom forms gear wheel (201), and corresponding cast unit (30) is fixed with pulley support (202) on workbench (20) limit, and pulley (203) is installed on the pulley support (202); Main frame is provided with guide rail platform (50), and motor (501) is installed on the guide rail platform (50), and motor (501) drives pinion (502) and rotates; Pinion (502) is meshed with gear wheel (201); Pulley (203) is made circular motion along guide rail platform (50), and guide rail platform (50) is gone up corresponding pulley (203), and limit switch (204) is installed; Limit switch (204) is spacing to pulley (203), and the bottom of guide rail platform (50) is fixed with leg (503);
Column (60) sleeve is in workbench (20); Column (60) one ends are fixed on the guide rail platform (50), are fixed with rotary oil cylinder (205) on the column (60), and hydraulic system (504) is installed on the guide rail platform (50); Hydraulic system (504) comprises hydraulic push rod (505); Be hinged with on the hydraulic push rod (505) and support push rod (506), support push rod (506) sleeve on workbench (20), and be supported on the base plate (4) of cast unit (30);
Each structure of pouring into a mould unit (30) is that back mounting (3) is fixed on the base plate (4), is bolted with guide rod on the back mounting (3) and inserts tube (31); One end of guide rod (5) is screwed onto guide rod and inserts on the tube (31), and the other end is fixed on the cast lower mould clamping device (1); Guide rod is inserted tube (31) one ends and is formed adjustment hole (311), and the slotting tube of guide rod (31) is gone up straight forming has gear (312), is equipped with chain (6) on the gear (312); Bracing frame (11) is fixed on the cast lower mould clamping device (1), is fixed with pouring nozzle container (12) on the bracing frame (11); The pouring nozzle (121) of pouring nozzle container (12) is aimed at the plug hole (101) on the casting mold (10).
2. a kind of multistation full-automatic casting machine according to claim 1 is characterized in that: workbench (20) is welded with pulley support (202) on the limit, and pulley (203) is hinged on the pulley support (202).
3. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: adjustment hole (311) is an inner hexagonal hole.
4. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: be fixed with push pole pocket (32) on the back mounting (3); Push rod (7) sleeve is on push pole pocket (32); The one of which end is fixed on hydraulic pressure and connects on the bayonet socket (8); The other end is hinged with contiguous block (9); Be hinged with support arm (91) and back-up block (33) on the contiguous block (9), support arm (91) is hinged on cast and goes up on the die clamper (2), and back-up block (33) is welded on the back mounting (3); Hydraulic pressure connects bayonet socket (8) and is clamped between two fixed heads (34) that are welded with on the back mounting (3), and hydraulic pressure connection bayonet socket (8) upper sleeve and blocking have the piston of rotary oil cylinder (205).
5. according to the described a kind of multistation full-automatic casting machine of claim 1, it is characterized in that: be bolted with 4 guide rods on the back mounting (3) and insert tube (31), have 4 guide rods (5) to be screwed onto guide rod and insert on the tube (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202442234U CN202239594U (en) | 2011-07-12 | 2011-07-12 | Multi-station full-automatic casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202442234U CN202239594U (en) | 2011-07-12 | 2011-07-12 | Multi-station full-automatic casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202239594U true CN202239594U (en) | 2012-05-30 |
Family
ID=46100896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202442234U Withdrawn - After Issue CN202239594U (en) | 2011-07-12 | 2011-07-12 | Multi-station full-automatic casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202239594U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN109530665A (en) * | 2018-12-24 | 2019-03-29 | 湖南省金峰机械科技有限公司 | A kind of farm machinery parts pouring device |
| CN112692265A (en) * | 2020-12-23 | 2021-04-23 | 沈佳骏 | Multi-station full-automatic casting machine |
-
2011
- 2011-07-12 CN CN2011202442234U patent/CN202239594U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN109530665A (en) * | 2018-12-24 | 2019-03-29 | 湖南省金峰机械科技有限公司 | A kind of farm machinery parts pouring device |
| CN109530665B (en) * | 2018-12-24 | 2020-11-10 | 湖南省金峰机械科技有限公司 | Agricultural machinery accessory casting device |
| CN112692265A (en) * | 2020-12-23 | 2021-04-23 | 沈佳骏 | Multi-station full-automatic casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120530 Effective date of abandoning: 20130417 |
|
| RGAV | Abandon patent right to avoid regrant |