CN203281862U - Casting machine - Google Patents
Casting machine Download PDFInfo
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- CN203281862U CN203281862U CN2012206975764U CN201220697576U CN203281862U CN 203281862 U CN203281862 U CN 203281862U CN 2012206975764 U CN2012206975764 U CN 2012206975764U CN 201220697576 U CN201220697576 U CN 201220697576U CN 203281862 U CN203281862 U CN 203281862U
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- casting
- casting machine
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- molten iron
- sand mold
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Abstract
Provided is a casting machine, comprising a casting machine framework, a control device, a longitudinal movement mechanism driving the casting machine framework to move, a lateral movement mechanism driving the casting machine framework to move, a casting hopper disposed on a casting auxiliary hopper, a hydraulic cylinder capable of adjusting the casting height of the casting auxiliary hopper and the casting hopper, and a guiding post disposed on the casting machine framework. The guiding post is provided with a guiding rod cooperating with the guiding post in a sliding manner. One end of the guiding rod is connected to the casting auxiliary hopper. The casting auxiliary hopper is provided with a support bar, where a laser position indicator for detecting the position of sand mold and a laser temperature control quantometer for detecting the liquid level of molten iron in the sand mold. The casting machine is advantageous in that the casting machine can be accurately positioned to a casting hole, and casting amount and casting speed can be accurately controlled; automatic molten iron casting can be realized, and auxiliary materials can be added into the casting piece based on the required proportion; energy can be saved, auxiliary materials can be saved, and product quality can be improved; labor force can be reduced, and labors can be free of heavy and dangerous work.
Description
Technical field
The utility model relates to robot casting casting machine, relates in particular to DISA line casting casting machine.
Background technology
Present 95% casting and molding streamline top casting molten iron is that so not only labour intensity is large, has also increased danger by hand teeming.The casting casting machine that uses on the casting and molding streamline at present, the one,, can accurately automatic alignment to pour point, therefore molten iron can accurately not water into casting gate, the molten iron waste is very large, and controls iron water amount, mostly also by artificial experience, realizes,, therefore be usually molten iron in flakes on the casting streamline, caused a large amount of wastes.In addition, the auxiliary material price of the import of interpolation is very expensive, and the casting casting cycle needs variable casting, each time period to add the auxiliary material amount to decide according to actual conditions, controls that to add the auxiliary material amount be also the problem that needs solution therefore accurately.
Summary of the invention
The purpose of this utility model is to provide and a kind ofly can navigates to accurately tapping hole, controls accurately the casting machine of casting amount and casting rate.
The technical scheme that the utility model adopts for achieving the above object is:
a kind of casting machine, comprise the casting machine framework, control device, drive the longitudinal moving mechanism that the casting machine framework moves, drive the transverse moving mechanism that the casting machine framework moves, can regulate the hydraulic cylinder of casting bucket height, be arranged on the lead on the casting machine longitudinal framing, the secondary bucket of the casting that the guide post that is slidably matched with it links together, be placed on the casting bucket on the secondary bucket of casting, can regulate the hydraulic cylinder of the secondary bucket of cast and casting bucket teeming height, be arranged on the lead on the casting machine framework, the guide post that is slidably matched with it is installed on described lead, one end of guide post is connected with the secondary bucket of casting, on the secondary bucket of described casting, support bar is installed, be equipped with on support bar for detection of the laser positioning instrument of the position of sand mold with for detection of the laser temperature control quantitative instrument of molten iron level height in sand mold.
Described longitudinal moving mechanism comprises motor, longitudinal rail, reductor, wheel (24), and motor drives reductor drive wheel and vertically moves on longitudinal rail under PLC controls.
Described transverse moving mechanism comprises motor, reductor, wheel, cross slide way, and motor drives reductor drive wheel and laterally moves on cross slide way under PLC controls.
Point carries out the turnover casting molten iron to the secondary bucket of described casting take back shaft as axle by the casting bucket on the secondary bucket of proportioning valve driving Hydraulic Cylinder that is driven by PLC by reversal valve by hydraulic pump.
The secondary bucket of described casting by the driven by motor reductor that is driven by PLC utilize steel wire rope through pulley lift the secondary bucket of casting with on the casting bucket take back shaft as axle the point variable casting molten iron that overturns as required.
On described casting bucket, insulation cover is installed, described insulation cover drives hydraulic cylinder by hydraulic pump by reversal valve and closes insulation cover and be incubated.
Be installed with auxiliaring bucket on described support bar, the driven by motor row material injecting mechanism of installing on auxiliaring bucket passes through carbon material pipe under the PLC instruction,, according to the fluence of watering of molten iron, in the ratio of setting, auxiliary material are flow to ceramic pouring cup by ceramic cast gate and add in workpiece.
Described lead is 4.
Described and guide post drive under the effect of lifting hydraulic cylinder the height according to the casting bucket of the height adjusting casting machine by the casting sand mold by reversal valve at hydraulic pump.
Be placed with resistant to elevated temperatures carbon-point in described casting bucket.
Beneficial effect is: casting machine can navigate to tapping hole accurately, control accurately casting amount and casting rate, can realize the molten iron of automatically casting, can in required ratio, auxiliary material be added in cast article accurately, thereby a large amount of energy savings, saved auxiliary material, improves the quality of products, labor savings, really free from heavy and dangerous work.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the structural representation of the utility model embodiment 2.
The specific embodiment:
﹠lt, b TranNum="74" ﹠gt, embodiment 1: ﹠lt, / b ﹠gt, as accompanying drawing 1, a kind of casting machine, comprise the casting machine framework, control device, drive the longitudinal moving mechanism that the casting machine framework moves, drive the transverse moving mechanism that the casting machine framework moves, be placed on the casting bucket 16 on the secondary bucket 17 of casting, can regulate the hydraulic cylinder 18 of the secondary bucket 17 of cast and casting bucket 16 teeming heights, be arranged on the lead 23 on the casting machine framework, it is characterized in that: the guide post 40 that is slidably matched with it is installed on described lead 23, one end of guide post 40 is connected with the secondary bucket 17 of casting, on the secondary bucket 17 of described casting, support bar 5 is installed, be equipped with on support bar 5 for detection of the laser positioning instrument 39 of the position of sand mold 14 with for detection of the laser temperature control quantitative instrument 9 of molten iron level height in sand mold 14, after laser positioning instrument 39 detects the accurate location of sand mold 14, under the control of control device, longitudinal moving mechanism and transverse moving mechanism move to the casting bucket 16 on the casting machine framework accurately by on the casting gate on the foundry goods type 15 on casting sand mold 14.
The secondary bucket 17 of described casting by hydraulic pump 30 by reversal valve 31 by the proportioning valve 29 that is driven by PLC drive hydraulic cylinders 19 promote casting bucket on secondary bucket 17 take back shaft 12 as axle the point variable molten iron of casting that overturns as required.
The molten iron level height that laser temperature control quantitative instrument 39 detects sand mold 14 medium castings 15 reaches while being cast to determining liquid level, and order PLC stops the molten iron of casting, and reaches the purpose of quantitative casting.
Be installed with auxiliaring bucket 6 on described support bar 5, the motor 7 of installing on auxiliaring bucket 6 drives row material injecting mechanism 8 and passes through carbon material pipe 10 under the PLC instruction, the amount of building according to molten iron, in the ratio of setting, auxiliary material are flow to ceramic pouring cup 13 by ceramic cast gate 11 and add in workpiece 15, thereby obtain the material of best in quality.
The scheme of described lead 23 optimums is 4.
Described lifting hydraulic cylinder 18, hydraulic cylinder 19 are respectively 2.
Described steel wire rope 37, pulley 38 are respectively 2.
Described guide post 40 drives the height of regulating the casting bucket 16 of casting machine under the effect of lifting hydraulic cylinders 18 according to the height by casting sand mold 14 by reversal valve 32 at hydraulic pump 30.
Control device, without control room, can pass through Digiplex 1 remote-controlled operation.
Described casting machine is when preventing the horizontal and vertical running fix of casting machine, and the accuracy of molten iron wobble effects casting amount, be placed with resistant to elevated temperatures carbon-point 4 16 li of casting buckets.
﹠lt, b TranNum="85" ﹠gt, embodiment 2: ﹠lt, / b ﹠gt, as accompanying drawing 2, a kind of casting machine, comprise the casting machine framework, control device, drive the longitudinal moving mechanism that the casting machine framework moves, drive the transverse moving mechanism that the casting machine framework moves, be placed on the casting bucket 16 on the secondary bucket 17 of casting, can regulate the hydraulic cylinder 18 of the secondary bucket 17 of cast and casting bucket 16 teeming heights, be arranged on the lead 23 on the casting machine framework, it is characterized in that: the guide post 40 that is slidably matched with it is installed on described lead 23, one end of guide post 40 is connected with the secondary bucket 17 of casting, on the secondary bucket 17 of described casting, support bar 5 is installed, be equipped with on support bar 5 for detection of the laser positioning instrument 39 of the position of sand mold 14 with for detection of the laser temperature control quantitative instrument 9 of molten iron level height in sand mold 14, after laser positioning instrument 39 detects the accurate location of sand mold 14, under the control of control device, longitudinal moving mechanism and transverse moving mechanism move to the casting bucket 16 on the casting machine framework accurately
On the casting gate on the foundry goods type 15 on casting sand mold 14.
The secondary bucket 17 of described casting by the motor 36 that is driven by PLC drive reductors 35 utilize steel wire rope 37 through pulley 38 lift the secondary bucket 17 of casting with on casting bucket 16 take back shaft 12 as axle the point variable molten iron of casting that overturns as required.
The molten iron level height that laser temperature control quantitative instrument 9 detects sand mold 14 medium castings 15 reaches while being cast to determining liquid level, and order PLC stops the molten iron of casting, and reaches the purpose of quantitative casting.
Be installed with auxiliaring bucket 6 on described support bar 5, the motor 7 of installing on auxiliaring bucket 6 drives row material injecting mechanism 8 and passes through carbon material pipe 10 under the PLC instruction, the amount of building according to molten iron, in the ratio of setting, auxiliary material are flow to ceramic pouring cup 13 by ceramic cast gate 11 and add in workpiece 15, thereby obtain the material of best in quality.
Described lead 23 optimums are 4.
Described lifting hydraulic cylinder 18, hydraulic cylinder 19 are respectively 2.
Described steel wire rope 37, pulley 38 are respectively 2.
Described guide post (40) drives the height of regulating the casting bucket 16 of casting machine under the effect of lifting hydraulic cylinders 18 according to the height by casting sand mold 14 by reversal valve 32 at hydraulic pump 30.
Control device, without control room, can pass through Digiplex 1 remote-controlled operation.
Described casting machine is when preventing the horizontal and vertical running fix of casting machine, and the accuracy of molten iron wobble effects casting amount, be placed with resistant to elevated temperatures carbon-point 4 16 li of casting buckets.
Claims (10)
1. casting machine, comprise the casting machine framework, control device, drive the longitudinal moving mechanism that the casting machine framework moves, drive the transverse moving mechanism that the casting machine framework moves, be placed on the casting bucket (16) on the secondary bucket of casting (17), can regulate the hydraulic cylinder (18) of the secondary bucket of cast (17) and casting bucket (16) teeming height, be arranged on the lead (23) on the casting machine framework, it is characterized in that: the guide post (40) that is slidably matched with it is installed on described lead (23), one end of guide post (40) is connected with the secondary bucket of casting (17), on the secondary bucket of described casting (17), support bar (5) is installed, be equipped with on support bar (5) for detection of the laser positioning instrument (39) of the position of sand mold (14) with for detection of the laser temperature control quantitative instrument (9) of molten iron level height in sand mold (14).
2. according to casting machine claimed in claim 1, it is characterized in that: described longitudinal moving mechanism comprises motor (25), longitudinal rail (20), reductor (26), wheel (24), and motor (25) drives reductor (26) drive wheel (24) and vertically moves on longitudinal rail (20) under PLC controls.
3. according to casting machine claimed in claim 1, it is characterized in that: described transverse moving mechanism comprises motor (28), reductor (27), wheel (21), cross slide way (22), and it is upper laterally mobile at cross slide way (22) under PLC controls that motor (28) drives reductor (27) drive wheel (21).
4., according to casting machine claimed in claim 1, it is characterized in that: the described secondary bucket of casting (17) carries out turnover casting molten iron by the casting bucket that proportioning valve (29) the driving hydraulic cylinder (19) that is driven by PLC promotes on secondary bucket (17) take back shaft (12) as the axle point by reversal valve (31) by hydraulic pump (30).
5., according to casting machine claimed in claim 1, it is characterized in that: the secondary bucket of described casting (17) by the motor (36) that is driven by PLC drive reductor (35) utilize steel wire rope (37) through pulley (38) lift the secondary bucket of casting (17) with on casting bucket (16) the variable molten iron of casting that overturns as required take back shaft (12) as the axle point.
6. according to casting machine claimed in claim 1, it is characterized in that: insulation cover (3) is installed on described casting bucket (16), and described insulation cover (3) is closed insulation cover (3) by hydraulic pump (30) by reversal valve (33) driving hydraulic cylinder (2) and is incubated.
7. according to casting machine claimed in claim 1, it is characterized in that: be installed with auxiliaring bucket (6) on described support bar (5), the upper motor (7) of installing of auxiliaring bucket (6) drives row material injecting mechanism (8) and passes through carbon material pipe (10) under the PLC instruction,, according to the fluence of watering of molten iron, in the ratio of setting, auxiliary material are flow to ceramic pouring cup (13) by ceramic cast gate (11) and add in workpiece (15).
8., according to casting machine claimed in claim 1, it is characterized in that: described lead (23) is 4.
9., according to casting machine claimed in claim 1, it is characterized in that: described guide post (40) drives the height of regulating the casting bucket (16) of casting machine under the effect of lifting hydraulic cylinder (18) according to the height by casting sand mold (14) by reversal valve (32) at hydraulic pump (30).
10., according to casting machine claimed in claim 1, it is characterized in that: the inner resistant to elevated temperatures carbon-point (4) that is placed with of described casting bucket (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206975764U CN203281862U (en) | 2012-12-17 | 2012-12-17 | Casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206975764U CN203281862U (en) | 2012-12-17 | 2012-12-17 | Casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203281862U true CN203281862U (en) | 2013-11-13 |
Family
ID=49538237
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012206975764U Expired - Fee Related CN203281862U (en) | 2012-12-17 | 2012-12-17 | Casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203281862U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008629A (en) * | 2012-12-17 | 2013-04-03 | 金永管 | Casting machine |
| CN103658621A (en) * | 2013-11-29 | 2014-03-26 | 安徽省宁国市宁沪钢球有限公司 | Temperature control type automatic steel ball forming die feeding system and control method thereof |
| CN105127405A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type pouring machine adopting line laser |
| CN109807313A (en) * | 2019-01-10 | 2019-05-28 | 上海新研工业设备股份有限公司 | The running gate system being automatically positioned on flask molding |
| CN109894607A (en) * | 2019-04-10 | 2019-06-18 | 辉南县华兴耐磨材料厂 | Planer-type pinpoints the control method of pouring device and casting process |
-
2012
- 2012-12-17 CN CN2012206975764U patent/CN203281862U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008629A (en) * | 2012-12-17 | 2013-04-03 | 金永管 | Casting machine |
| CN103658621A (en) * | 2013-11-29 | 2014-03-26 | 安徽省宁国市宁沪钢球有限公司 | Temperature control type automatic steel ball forming die feeding system and control method thereof |
| CN105127405A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type pouring machine adopting line laser |
| CN109807313A (en) * | 2019-01-10 | 2019-05-28 | 上海新研工业设备股份有限公司 | The running gate system being automatically positioned on flask molding |
| CN109894607A (en) * | 2019-04-10 | 2019-06-18 | 辉南县华兴耐磨材料厂 | Planer-type pinpoints the control method of pouring device and casting process |
| CN109894607B (en) * | 2019-04-10 | 2023-05-09 | 吉林省八方新材料科技有限公司 | Gantry type fixed-point casting device and control method of casting process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131113 Termination date: 20161217 |