CN205200520U - Automatic the gating system of rising pouring formula casting machine - Google Patents
Automatic the gating system of rising pouring formula casting machine Download PDFInfo
- Publication number
- CN205200520U CN205200520U CN201520989786.4U CN201520989786U CN205200520U CN 205200520 U CN205200520 U CN 205200520U CN 201520989786 U CN201520989786 U CN 201520989786U CN 205200520 U CN205200520 U CN 205200520U
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- China
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- casting machine
- pouring
- stopper rod
- servomotor
- displacement
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Casting Devices For Molds (AREA)
Abstract
The utility model relates to an automatic the gating system of rising pouring formula casting machine, including casting machine displacement system (1), pouring basin positioning system (2), cock stem the gating system (3), in the stove turbocharging system (4), water groove liquid level detection device (5) and HMI operation interface (6), casting machine (7) are at the low -down vertical or lateral shifting of the drive of casting machine displacement system (1), the sprue gate department of casting machine (7) is equipped with pouring basin positioning system (2) and cock stem the gating system (3), it mends entry (9) to be equipped with solution on casting machine (7), casting machine displacement system (1), pouring basin positioning system (2), cock stem the gating system (3), in the stove turbocharging system (4), water groove liquid level detection device (5) and connect the button control area on HMI operation interface (6) through PLC controller (8) respectively, the utility model discloses but the automatic pouring of cock stem is realized to accurate positioning pouring basin position, guarantees the homogeneity of pouring flow, the velocity of flow, and degree of automation is very high.
Description
[technical field]
The utility model relates to cavityless casting technical field, specifically a kind of bottom pouring type pouring machine Auto-pouring System.
[background technology]
Along with the develop rapidly of domestic casting industry, casting output exceedes the U.S., occupies first place in the world.The expanding day of casting output, and the requirement of casting quality is improved constantly, Foundry Works starts to pay close attention to the iron liquid casting in the weak link in Foundry Production.At present, overwhelming majority Foundry Works of China operates casting ladle by hand to complete iron liquid casting, and not only working condition is poor, and labour intensity is high, and security is also poor.Along with widely using of efficient mo(u)lding equipment, productive temp is more and more faster, and manual operation is at full stretch, problem often owing to pouring into a mould link makes mo(u)lding line production capacity be pind down, and casting wasted product rate remains high, the waste of iron liquid is serious, and pourer's phenomenon of burning happens occasionally.Therefore, in order to change this defective mode, mechanization, automation casting machine must be adopted.
[utility model content]
The purpose of this utility model is exactly will solve above-mentioned deficiency and provide a kind of bottom pouring type pouring machine Auto-pouring System, can accurate casting positioning cup position, and finely tune casting machine pouring position further, realize stopper rod automatic casting, ensure that the uniformity of cast flow, flow velocity, automaticity is very high.
Design a kind of bottom pouring type pouring machine Auto-pouring System for achieving the above object, comprise casting machine displacement system 1, cup navigation system 2, stopper rod running gate system 3, pressure charging system 4 in stove, water tank liquor level detecting apparatus 5 and HMI operation interface 6, described casting machine displacement system 1 is arranged at bottom casting machine 7, vertical or horizontal movement done by described casting machine 7 under the driving of casting machine displacement system 1, the sprue gate place of described casting machine 7 is provided with cup navigation system 2 and stopper rod running gate system 3, described casting machine 7 is provided with solution and fills into mouth 9, described casting machine displacement system 1, cup navigation system 2, stopper rod running gate system 3, pressure charging system 4 in stove, water tank liquor level detecting apparatus 5 and connect button control zone on HMI operation interface 6 respectively by PLC 8.
Described casting machine displacement system 1 comprises servomotor one and cross shifting guide rail, described casting machine 7 is arranged on cross shifting guide rail, vertical or horizontal movement done by described casting machine 7 under the driving of servomotor one, described cross shifting guide rail is provided with laser range sensor, and described servomotor one, laser range sensor are respectively by connection PLC 8.
Described stopper rod running gate system 3 comprises stopper rod, servomotor two, displacement transducer and Pneumatic fixing device, described stopper rod is detachable to be connected on Pneumatic fixing device, described Pneumatic fixing device is connected with the output of servomotor two, and described servomotor two, displacement transducer are respectively by connection PLC 8.
The described tank liquor level detecting apparatus 5 that waters comprises liquid level detecting sensor, in described stove, pressure charging system comprises supercharging device and feedback device, described supercharging device comprises booster, filter and relief valve, described feedback device comprises furnace pressure feedback device, supercharging output pressure feedback device, liquid level signal feedback device, and described liquid level detecting sensor, supercharging device and feedback device are by connection PLC.
Described cup navigation system 2 is made up of laser detector and camera monitoring device, and described laser detector, camera monitoring device are respectively by connection PLC 8.
Also comprise liquation Heat preservation system 10, described liquation Heat preservation system comprises inductor 11, and described inductor 11 is fixed on bottom or the side of casting machine 7.
Also comprise inovulant add-on system, described inovulant add-on system comprises pneumatic tipping bucket, and described pneumatic tipping bucket is by connection PLC 8.
The utility model compared with the existing technology, novel structure, simple, reasonable in design, by being provided with pressure charging system in casting machine displacement system, cup navigation system, stopper rod running gate system, stove, watering tank liquor level detecting apparatus and HMI operation interface, make casting machine after receiving die location and cast gate signal, send instruction to move to casting machine displacement system control casting machine vertical and horizontal, delivery port is made to arrive above gate location, and pass through laser detector, accurate casting positioning cup position, further fine setting casting machine pouring position; Further, after cup position is determined, the utility model controls stopper rod automatic casting by cam feedback information, and the liquid level watered in groove then remains stable by pressure charging system in stove, ensures that cast flow, flow velocity are even; In addition, the utility model is the constant of melt temperature in guarantee production process, bottom casting machine or side is fixed with inductor, solution temperature is kept, and whole process is by HMI operation interface feedback profile, state and warning message, be beneficial to visual control when casting machine is run automatically, automaticity is very high, is worthy of popularization.
[accompanying drawing explanation]
Fig. 1 is structural representation of the present utility model;
Fig. 2 is theory diagram of the present utility model;
Fig. 3 is the laser monitoring schematic diagram of cup navigation system in the utility model;
Fig. 4 is the camera monitoring schematic diagram of cup navigation system in the utility model;
In figure: 1, pressure charging system 5 in casting machine displacement system 2, cup navigation system 3, stopper rod running gate system 4, stove, water tank liquor level detecting apparatus 6, HMI operation interface 7, casting machine 8, PLC 9, solution fills into mouth 10, liquation Heat preservation system 11, inductor 12, mould 13, cup auxiliary detection mouth 14, shooting flow monitoring mouth 15, image pickup scope monitoring mouth.
[detailed description of the invention]
Below in conjunction with accompanying drawing, following further illustrating is done to the utility model:
As shown in drawings, the utility model comprises: casting machine displacement system 1, cup navigation system 2, stopper rod running gate system 3, pressure charging system 4 in stove, water tank liquor level detecting apparatus 5 and HMI operation interface 6, casting machine displacement system 1 is arranged at bottom casting machine 7, vertical or horizontal movement done by casting machine 7 under the driving of casting machine displacement system 1, the sprue gate place of casting machine 7 is provided with cup navigation system 2 and stopper rod running gate system 3, casting machine 7 is provided with solution and fills into mouth 9, casting machine displacement system 1, cup navigation system 2, stopper rod running gate system 3, pressure charging system 4 in stove, water tank liquor level detecting apparatus 5 and connect button control zone on HMI operation interface 6 respectively by PLC 8.
Wherein, casting machine displacement system 1 comprises servomotor one and cross shifting guide rail, casting machine 7 is arranged on cross shifting guide rail, vertical or horizontal movement done by casting machine 7 under the driving of servomotor one, cross shifting guide rail is provided with laser range sensor, and servomotor one, laser range sensor are respectively by connection PLC 8.Stopper rod running gate system 3 comprises stopper rod, servomotor two, displacement transducer and Pneumatic fixing device, stopper rod is detachable to be connected on Pneumatic fixing device, Pneumatic fixing device is connected with the output of servomotor two, and servomotor two, displacement transducer are respectively by connection PLC 8.
Water tank liquor level detecting apparatus 5 and comprise liquid level detecting sensor, in stove, pressure charging system comprises supercharging device and feedback device, supercharging device comprises booster, filter and relief valve, feedback device comprises furnace pressure feedback device, supercharging output pressure feedback device, liquid level signal feedback device, and liquid level detecting sensor, supercharging device and feedback device are by connection PLC.Cup navigation system 2 is made up of laser detector and camera monitoring device, and laser detector, camera monitoring device are respectively by connection PLC 8.
The utility model also can comprise liquation Heat preservation system 10, control for the melt temperature in pouring furnace, liquation Heat preservation system comprises inductor 11, and inductor 11 is fixed on bottom or the side of casting machine 7, relies on the inductor work of being fixed on furnace bottom or furnace side.The utility model also can comprise inovulant add-on system, automatically add for the inovulant in casting process, this inovulant add-on system comprises pneumatic tipping bucket, pneumatic tipping bucket is by connection PLC 8, after inovulant add-on system receives the cast signal of PLC, by control pneumatic tipping bucket by inovulant along pipeline add tundish or with stream enter mould.
Operation principle of the present utility model is: casting machine is after receiving die location and cast gate signal, automatic calculating also controls casting machine vertical and horizontal move by sending instructions to servomotor one, delivery port is made to arrive above gate location, and pass through laser detector, accurate casting positioning cup position, further fine setting casting machine pouring position; After position is determined, stopper rod automatic casting is controlled by cam feedback information, or completing automatic casting by the cast curve of " teaching " pattern stopper rod simulation staff, the liquid level now watered in groove remains stable by baric systerm, ensures that cast flow, flow velocity are even.Meanwhile, for ensureing the constant of melt temperature in production process, bottom casting machine or side is fixed with inductor, and inductor power provides intermediate frequency resonant energy, and solution temperature is kept.Above-mentioned whole process, by touch-screen feedback profile, state and warning message, is beneficial to visual control when casting machine runs automatically.
Wherein, casting machine displacement system is used for moving integrally casting machine, finds suitable pouring position, mobile receive PLC instruction by servomechanism and controls orbit motor and complete, and the measurement of position is by laser range sensor record displacement information and transfer to PLC to calculate.Cup navigation system is made up of laser reflection navigation system, and effect is the accurate location determining cup.Stopper rod running gate system has stopper rod, servomotor two, displacement transducer, Pneumatic fixing device forms, effect is the liquid inventory controlling cast gate outflow, flow velocity, the duration of pouring, the whether operation such as teeming, the stop position of displacement transducer and each stopper rod of servomotor two compounding practice record is (due to the reason that cast gate fouling and stopper rod wear and tear, stopper rod stop position can change with production), ensure that the strength of each open and close stopper rod is moderate, be unlikely to damage stopper rod, Pneumatic fixing device is used for adjustment and the replacing of stopper rod position, start when stopper rod changed by needs.Accompanying drawing 3 and accompanying drawing 4 are the detection foundation that cast controls, and are respectively laser detection and camera monitoring two kinds.
Water groove liquid level control system to be made up of a set of gas boosting and feedback device, object is that the steady of tank liquor position is watered in position, supercharging device comprises the parts such as booster, filter, relief valve, feedback device comprises furnace pressure feedback, supercharging output pressure feedback, liquid level signal feedback, calculates data and control by PLC.Inductor power is a set of power frequency supply equipment, provides the resonant energy between body of heater inductor and resonant capacitance, maintains inductor running.Data processing controller PLC records respectively and integrates sensor information, and adjusts pouring technology by computational analysis.HMI operation interface is for showing automatic pouring machine duty, setting different running method, display fault, storing curve.
Whether after system installation described in the utility model, it is consistent with feedback to calibrate casting machine displacement; The boost pressure of adjustment baric systerm makes to water the arrival of tank liquor position and requires and stablize; Adjustment stopper rod controls, and makes its action meet action need; Camera head monitor in " teaching " pattern of utilization completes to be poured into a mould first, the cast curve that storage first is correct simultaneously, casting machine will complete automatic casting according to the action of curve controlled stopper rod, and when cup is subjected to displacement, casting machine is by Automatic-searching and real-time monitored cast flow and casting complete situation.Profile memory amount >=2500, and operating personnel can be had more require to revise curve, increase the trickle operations such as time delay cast, teeming.
This bottom pouring type pouring machine has unique advantage in automatic accurately cast field, and bottom pouring type pouring pusher side face or bottom are all furnished with inductor, make solution temperature maintain best casting temperature, can not should be the increase of cast number of packages and produce temperature drop; Casting machine can fill into molten iron while cast, makes pouring practice energy continuous seepage, and mo(u)lding line and cast station utilization rate reach maximum; Water tank liquor position and be stabilized in comparatively minizone always, make each casting pouring flow identical with speed, thus the mass deviation of foundry goods reaches minimum, greatly promote with a batch casting quality qualification rate, particularly under automatic casting pattern, stopper rod aperture and liquid level accomplish accurate control, really accomplish that automatic, efficient, high-quality, cost declining are produced.
The utility model is not by the restriction of above-mentioned embodiment; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (7)
1. a bottom pouring type pouring machine Auto-pouring System, it is characterized in that: comprise casting machine displacement system (1), cup navigation system (2), stopper rod running gate system (3), pressure charging system (4) in stove, water tank liquor level detecting apparatus (5) and HMI operation interface (6), described casting machine displacement system (1) is arranged at casting machine (7) bottom, vertical or horizontal movement done by described casting machine (7) under the driving of casting machine displacement system (1), the sprue gate place of described casting machine (7) is provided with cup navigation system (2) and stopper rod running gate system (3), described casting machine (7) is provided with solution and fills into mouth (9), described casting machine displacement system (1), cup navigation system (2), stopper rod running gate system (3), pressure charging system (4) in stove, water tank liquor level detecting apparatus (5) respectively by the button control zone in PLC (8) connection HMI operation interface (6).
2. bottom pouring type pouring machine Auto-pouring System as claimed in claim 1, it is characterized in that: described casting machine displacement system (1) comprises servomotor one and cross shifting guide rail, described casting machine (7) is arranged on cross shifting guide rail, vertical or horizontal movement done by described casting machine (7) under the driving of servomotor one, described cross shifting guide rail is provided with laser range sensor, and described servomotor one, laser range sensor are respectively by connection PLC (8).
3. bottom pouring type pouring machine Auto-pouring System as claimed in claim 1 or 2, it is characterized in that: described stopper rod running gate system (3) comprises stopper rod, servomotor two, displacement transducer and Pneumatic fixing device, described stopper rod is detachable to be connected on Pneumatic fixing device, described Pneumatic fixing device is connected with the output of servomotor two, and described servomotor two, displacement transducer are respectively by connection PLC (8).
4. bottom pouring type pouring machine Auto-pouring System as claimed in claim 3, it is characterized in that: described in water tank liquor level detecting apparatus (5) and comprise liquid level detecting sensor, in described stove, pressure charging system comprises supercharging device and feedback device, described supercharging device comprises booster, filter and relief valve, described feedback device comprises furnace pressure feedback device, supercharging output pressure feedback device, liquid level signal feedback device, and described liquid level detecting sensor, supercharging device and feedback device are by connection PLC.
5. bottom pouring type pouring machine Auto-pouring System as claimed in claim 4, it is characterized in that: described cup navigation system (2) is made up of laser detector and camera monitoring device, and described laser detector, camera monitoring device are respectively by connection PLC (8).
6. bottom pouring type pouring machine Auto-pouring System as claimed in claim 5, it is characterized in that: also comprise liquation Heat preservation system (10), described liquation Heat preservation system comprises inductor (11), and described inductor (11) is fixed on bottom or the side of casting machine (7).
7. bottom pouring type pouring machine Auto-pouring System as claimed in claim 6, it is characterized in that: also comprise inovulant add-on system, described inovulant add-on system comprises pneumatic tipping bucket, and described pneumatic tipping bucket is by connection PLC (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520989786.4U CN205200520U (en) | 2015-12-02 | 2015-12-02 | Automatic the gating system of rising pouring formula casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520989786.4U CN205200520U (en) | 2015-12-02 | 2015-12-02 | Automatic the gating system of rising pouring formula casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205200520U true CN205200520U (en) | 2016-05-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520989786.4U Expired - Fee Related CN205200520U (en) | 2015-12-02 | 2015-12-02 | Automatic the gating system of rising pouring formula casting machine |
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| Country | Link |
|---|---|
| CN (1) | CN205200520U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728492A (en) * | 2017-10-30 | 2018-02-23 | 中国石油大学(华东) | A kind of deformable solution-cavity filling automatic simulation system and emulation mode |
| CN108580864A (en) * | 2018-07-02 | 2018-09-28 | 聊城信源集团有限公司 | A kind of anode carbon block assembling ferrophosphorus casting system |
-
2015
- 2015-12-02 CN CN201520989786.4U patent/CN205200520U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728492A (en) * | 2017-10-30 | 2018-02-23 | 中国石油大学(华东) | A kind of deformable solution-cavity filling automatic simulation system and emulation mode |
| CN107728492B (en) * | 2017-10-30 | 2021-03-23 | 中国石油大学(华东) | Deformable karst cave filling automatic simulation system |
| CN108580864A (en) * | 2018-07-02 | 2018-09-28 | 聊城信源集团有限公司 | A kind of anode carbon block assembling ferrophosphorus casting system |
| CN108580864B (en) * | 2018-07-02 | 2023-11-21 | 聊城信源集团有限公司 | Anode carbon block assembled ferrophosphorus casting system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160504 Termination date: 20211202 |